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Summary of Contents for ESAB Origo M 12 Feed 304
- Page 1 Origo™ M12 Feed 304 Feed 484 Instruction manual 0459 161 101 GB 20120621 Valid for serial no. 620-xxx-xxxx, 917-xxx-xxxx...
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Page 3: Table Of Contents
1 SAFETY ............2 INTRODUCTION . -
Page 4: Safety
SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be ob... -
Page 5: Introduction
The wire feed units are sealed and contain four-wheel drive wire feed mechanisms as well as control electronics. They can be used together with wire on ESAB's MarathonPact, or on wire bobbin (standard Ø 300 mm, accessory Ø 440 mm). -
Page 6: Equipment
The wire feed unit can be installed either at the power source, suspended above the workplace, on a support arm or on the floor with or without wheel set. ESAB's accessories for the product can be found on page 25. Equipment... -
Page 7: Installation
Lifting instructions Ordering number for the lifting eye can be found on page 25. Note! If another mounting device is used, this should be insulated from the wire feed unit. - 7 - © ESAB AB 2003 bm33d1ea... -
Page 8: Operation
There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm. Secure the equipment, especially if used on an uneven or sloping surface. NOTE: When moving the equipment use intended handle. Never pull on the gun. - 8 - © ESAB AB 2003 bm33d1ea... -
Page 9: Connections And Control Devices
“ELP/0”. The wire feed unit with water connection is equipped with a detection system ELP (ESAB Logic Pump) which checks that the water hoses are connected. When connecting a water-cooled welding gun, the water pump starts. Detection only works with power sources that are equipped with ELP. -
Page 10: Function Explanations
Wire feed speed This sets the required feed speed of the filler wire in m/minute. - 10 - © ESAB AB 2003 bm33d1ea... -
Page 11: Wire Feed Pressure
Make sure that the wire goes properly into the feed roller's track and into the outflow nozzle or wire guide. Reinstall the bogie. Close the side panel. - 11 - © ESAB AB 2003 bm33d1ea... -
Page 12: Chaning Feed Rollers On Feed 304
Choice of tracks in the feed rollers Place no, one or two driving washers between the outer washer and the feed roller. Note! When replacing the pressure rollers (8), the entire bogie is replaced. - 12 - © ESAB AB 2003 bm33d1ea... -
Page 13: Maintenance
Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. -
Page 14: Diagram
Diagram Feed 304 M12 and Feed 484 M12 valid for serial no. 620-xxx-xxxx - 14 - © ESAB AB 2003 bm33e11a... - Page 15 - 15 - © ESAB AB 2003 bm33e11a...
- Page 16 Feed 304 M12 valid from serial no. 917-xxx-xxxx - 16 - © ESAB AB 2003 bm33e11a...
- Page 17 - 17 - © ESAB AB 2003 bm33e11a...
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Page 19: Order Number
0459 114 982 Origot Feed 484, M12 with water cooling 0459 114 992 0459 116 992 Type Filename Spare parts list 0459 161 990 Technical documentation is available on the Internet at www.esab.com - 19 - © ESAB AB 2003 bm33o11a... -
Page 20: Wear Parts
In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate wear parts. - 20 - © ESAB AB 2003 bm33whj1... - Page 21 Feed 304 - 21 - © ESAB AB 2003 bm33whj1...
- Page 22 .045 0366 902 904 Bogey (HD) Cored Ø 1.6 mm V-Knurled 1/16 0366 902 899 Bogey (HD) Ø 1.0 - 1.6 mm 0366 902 886 Bogey (HD) Ø 1.2 mm x 3 - 22 - © ESAB AB 2003 bm33whk1...
- Page 23 0332 318 001 Inlet nozzle (HD) Fe, Ss & Cored Ø 2.4 mm steel for 1.2-2.0 mm 0332 318 002 Inlet nozzle (HD) Fe, Ss & Cored Ø 4 mm steel for 2.4 mm - 23 - © ESAB AB 2003 bm33whk1...
- Page 24 Feed 484 - 24 - © ESAB AB 2003 bm33whk1...
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Page 25: Accessories
Lifting eye ....... 0458 706 880 Quick connector MarathonPact ... F102 440 880 - 25 - © ESAB AB 2003 bm33a11a... - Page 26 0459 465 880 Remote control unit M1 ....0459 491 895 MIG/MAG:wire feed speed and voltage - 26 - © ESAB AB 2003 bm33a11a...
- Page 27 0467 197 881 Counter balance device ....0458 705 880 (includes mast and counter balance) - 27 - © ESAB AB 2003 bm33a11a...
- Page 28 5.0 m, 23 poles ......0457 360 880 Railtrac More infor- mation at the Equipment for mechanized welding ..nearest ESAB agency - 28 - © ESAB AB 2003 bm33a11a...
- Page 29 Mix Ar PSF 410W 0458 400 898 0458 400 899 425A 100% 400A 100% 0.6 - 1.6 PSF 510W 0458 400 900 0458 400 901 500A 100% 440A 100% 0.6 - 2.4 - 29 - © ESAB AB 2003 bm33a11a...
- Page 30 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 30 - notes...
- Page 31 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 31 - notes...
- Page 32 ESAB Romania Trading SRL ESAB VAMBERK s.r.o. SOUTH AFRICA ESAB Mexico S.A. Bucharest Vamberk ESAB Africa Welding & Cutting Ltd Monterrey Tel: +40 316 900 600 Tel: +420 2 819 40 885 Durbanvill 7570 - Cape Town Tel: +52 8 350 5959...
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