ESAB Aristo Origo Feed 3004 Instruction Manual
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Summary of Contents for ESAB Aristo Origo Feed 3004
- Page 1 Aristo Origo™ Feed 3004 Feed 4804 Instruction manual 0444 408 101 GB 20120621 Valid for serial no. 745-xxx-xxxx, 910-xxx-xxxx...
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Page 3: Table Of Contents
1 SAFETY ............2 INTRODUCTION . -
Page 4: Safety
SAFETY Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be ob... - Page 5 There may be potential difficulties in ensuring electromagnetic compatibility of class A equipment in those locations, due to conducted as well as radiated disturbances. CAUTION This product is solely intended for arc welding. - 5 - © ESAB AB 2008 bm50d1ea...
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Page 6: Introduction
The wire feed units contain four-wheel drive wire feed mechanisms as well as control electronics. They can be used together with wire on ESAB's MarathonPact, or on wire bobbin (standard Ø 300 mm, accessory Ø 440 mm). The wire feed unit can be installed either on the power source trolley, suspended above the workplace, on a counter balance device or on the floor with or without wheel set. -
Page 7: Technical Data
Enclosure class The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is designed for indoor and outdoor use. - 7 - © ESAB AB 2008 bm50d1ea... -
Page 8: Installation
Lifting instructions Order number for lifting eyelet can be found on page 22. NOTE! If another mounting device is used, this must be electrically insulated from the wire feed unit. - 8 - © ESAB AB 2008 bm50d1ea... -
Page 9: Operation
Assure that the side panels are closed during operation. WARNING To prevent the reel from sliding off the hub: Lock the reel in place by turning the red knob as shown on the warning label attached next to the hub. - 9 - © ESAB AB 2008 bm50d1ea... -
Page 10: Connections And Control Devices
Connection for welding gun Connection BLUE, for coolant from cooling unit NOTE! Display (digital instrument) and coolant connections only available on certain models. * ELP = ESAB Logic Pump, see point 5.2. - 10 - © ESAB AB 2008 bm50d1ea... -
Page 11: Water Connection
Water connection The wire feed unit with water connection is equipped with a detection system ELP (ESAB Logic Pump) which checks that the water hoses are connected. When connecting a water-cooled welding gun, the water pump starts. Detection only works with power sources that are equipped with ELP. -
Page 12: Replacing And Inserting Feed 4804 Wire
Choice of track in the feed rollers Place no, one or two driving washers between the outer washer and the feed roller. NOTE! When replacing the pressure rollers (8), the entire bogie is replaced. - 12 - © ESAB AB 2008 bm50d1ea... -
Page 13: Maintenance
Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. -
Page 14: Diagram
Diagram - 14 - © ESAB AB 2008 bm50e... - Page 15 - 15 - © ESAB AB 2008 bm50e...
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Page 16: Order Number
Feed 3004, Feed 4804 0460 454 Instruction manual Origot MA23, Origot MA24 0459 287 Instruction manual Aristot U6 0459 310 Instruction manual Aristot U8 Technical documentation is available on the Internet at www.esab.com - 16 - © ESAB AB 2008 bm50o... - Page 17 - 17 -...
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Page 18: Wear Parts
In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate wear parts. - 18 - © ESAB AB 2008 bm50whj1... - Page 19 Feed 3004 - 19 - © ESAB AB 2008 bm50whj1...
- Page 20 Cored Ø 4 mm copper for 2.4 mm Item Ordering no. Denomination Note HK10 0215 702 708 Locking washer HK11 HK12 0458 748 002 Insulating washer HK13 0458 748 001 Insulating bushing - 20 - © ESAB AB 2008 bm50whk1...
- Page 21 0332 318 001 Inlet nozzle (HD) Fe, Ss & Cored Ø 2.4 mm steel for 1.2-2.0 mm 0332 318 002 Inlet nozzle (HD) Fe, Ss & Cored Ø 4 mm steel for 2.4 mm - 21 - © ESAB AB 2008 bm50whk1...
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Page 22: Accessories
Quick connector MarathonPact ... F102 440 880 Strain relief for welding gun ....0457 341 881 - 22 - © ESAB AB 2008 bm50a... - Page 23 For Miggytrac / Railtrac ....0459 681 880 For MXH 300wPP / MXH 400wPP / PSF RS3 . 0459 681 881 - 23 - © ESAB AB 2008 bm50a...
- Page 24 10.0 m 45° ....... 0700 200 019 Miggytrac 1001, Miggytrac 2000 More infor- mation at the Equipment for mechanized welding ..nearest ESAB agency - 24 - © ESAB AB 2008 bm50a...
- Page 25 7.5 m, 12 poles ......0460 877 891 Information on Miggytrack and PSF welding guns can be found in separate brochures. - 25 - © ESAB AB 2008 bm50a...
- Page 26 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 26 - notes...
- Page 27 NOTES ..............................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................- 27 - notes...
- Page 28 ESAB Romania Trading SRL ESAB VAMBERK s.r.o. SOUTH AFRICA ESAB Mexico S.A. Bucharest Vamberk ESAB Africa Welding & Cutting Ltd Monterrey Tel: +40 316 900 600 Tel: +420 2 819 40 885 Durbanvill 7570 - Cape Town Tel: +52 8 350 5959...
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