ESAB Feed 3004 Aristo Instruction Manual
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Summary of Contents for ESAB Feed 3004 Aristo
- Page 1 Feed 3004 Feed 4804 Aristot Instruction manual 0458 716 201 GB 071005 Valid for serial no. 620- -xxx- -xxxx...
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Page 2: Table Of Contents
1 DIRECTIVE ............2 SAFETY . -
Page 3: Directive
DIRECTIVE DECLARATION OF CONFORMITY ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, declares that Wire feed unit Feed 3004/4804 from serial number 620 (2006 w.20) are constructed and tested in compliance with the standard EN 60974--5 and EN 60974--10 in accordance with the requirements of directive (2006/95/EC) and (2004/108/EEC). - Page 4 MALFUNCTION - - Call for expert assistance in the event of malfunction. READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING. PROTECT YOURSELF AND OTHERS! ESAB can provide you with all necessary welding protection and accessories. WARNING! Read and understand the instruction manual before installing or operating.
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Page 5: Introduction
They are totally enclosed, containing four--wheel feeders and the necessary control electronics. They are suitable for use with wire on ESAB’s MarathonPact, or on standard bobbins (standard Ø 300 mm, accessory Ø 440 mm). The units can be positioned in a choice of ways: on the power source itself, hanging above the working position, on a support arm or with a wheelset on the floor. -
Page 6: Technical Data
With knobs for setting the voltage and wire feed speed / current. Other settings by pushbuttons, with text indication on the display panel. With knobs for setting the voltage and wire feed speed / current. Other settings by pushbuttons, with text indication on the display panel. -
Page 7: Installation
Enclosure class The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid objects or water. Equipment marked IP23 is designed for indoor and outdoor use. Equipment marked IP2X is designed for indoor use. INSTALLATION The installation must be executed by a professional. -
Page 8: Terminating Resistors
When connecting multiple wire feed units (maximum 4), use wire feed units without control panel and with control box U8. Two feed units are to be connected according to the picture. When connecting more than two feed units, an authorised ESAB service technican must perform the installation. - - 8 - -... -
Page 9: Operation
OPERATION General safety regulations for the handling of the equipment can be found on page 3. Read through before you start using the equipment! WARNING! Assure that the side panels are closed during operation. WARNING! To prevent the reel from sliding off the hub: Lock the reel in place by turning the red knob as shown on the warning label attached next to the hub. -
Page 10: Connections And Controls
Water connection The wire feed unit with water connection is equipped with a detection system ELP (ESAB Logic Pump) which checks that the water hoses are connected. Mig 4000i and Mig 5000i The power unit On/Off switch must be in the “0” position (Off) when connecting a water--cooled welding gun. -
Page 11: Remote Control Unit
Mig 4500i The power unit On/Off switch for cooling unit must be in the “I” position (ON) when connecting a water--cooled welding gun. Remote control unit The program version in U8 should be 1.20 or higher. Machines with intergral control panels should have program version 1.21 or higher, in order for the remote control to function correctly. -
Page 12: Changing / Loading Wire Feed 3004
Changing / loading wire Feed 3004 Open the side panel. Disconnect the pressure sensor by folding it backwards, the pressure rollers slide up. Wind any wire that may be left between the rollers back on to the bobbin and remove the bobbin. Straighten out 10--20 cm of the end of the new wire. -
Page 13: Replacing The Feed 4804 Feed Rollers
Replacing the Feed 4804 feed rollers Open the side panel. Push down the pressure device (1) and pull it towards you and upwards. Pull out the bogey (2). Remove the socket--head bolts (3) on the intermediate nozzle and remove it. Loosen the bolt holding the outlet nozzle (4) and push the nozzle back. -
Page 14: Ordering Of Spare Parts
It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard. Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. - Page 15 - - 15 - -...
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Page 16: Diagram
Diagram Feed 3004, Feed 4804 - - 16 - - bm29e11a... - Page 17 - - 17 - - bm29e11a...
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Page 19: Ordering Number
0458 818 Instruction manual 0458 854 0458 854 0458 854 Instruction manual 0459 287 0459 287 0459 287 Instruction manuals and the spare parts list are available on the Internet at www.esab.com - - 19 - - Edition 071005 bm29o11a... -
Page 20: Wear Components
Feed 3004 Wear components Item Ordering no. Denomination Wire type Wire dimensions HI 1 0455 072 002 Intermediate nozzle Fe, Ss & cored 0456 615 001 Intermediate nozzle HI 2 0469 837 880 Outlet nozzle Fe, Ss & cored Ø 2.0 mm steel for 0.6- -1.6 mm 0469 837 881 Outlet nozzle Ø... - Page 21 Feed 3004 - - 21 - - R0458 716/E071005/P28 bm29whj1...
- Page 22 Feed 4804 Item Ordering no. Denomination Wire type Wire dimensions 0469 837 880 Outlet nozzle Fe, Ss & cored Ø 2.0 mm steel for 0.6- -1.6 mm 0469 837 881 Outlet nozzle Ø 2.0 mm plastic for 1.0- -1.6 mm 0469 837 882 Outlet nozzle Fe, Ss &...
- Page 23 Feed 4804 - - 23 - - R0458 716/E071005/P28 bm29whk1...
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Page 24: Accessories
Feed 3004, Feed 4804 Accessories Bobbin cover, plastic 18 kg Ø 300mm ..0458 674 880 Bobbin cover, metal 18 kg Ø 300mm ..0459 431 880 Bobbin holder ......0458 704 880 Adapter for 5 kg bobbin . - Page 25 Feed 3004, Feed 4804 Strain relief for welding gun ....0457 341 881 Wheel kit for feed ......0458 707 880 Strain relief bracket for connection set .
- Page 26 Feed 3004, Feed 4804 Remote control adapter RA12 12 pole ..0459 491 910 For analogue remote controls to CAN based equipment. Remote control adapter RA23 23 pole ..0459 491 911 For connecting welding gun with RS3 program selector to CAN based equipment.
- Page 27 More infor-- mation at the Equipment for mechanized welding ..nearest ESAB agency Railtrac 1000 More infor-- mation at the Equipment for mechanized welding ..
- Page 28 ESAB subsidiaries and representative offices Europe Asia/Pacific Representative offices NORWAY AS ESAB AUSTRIA BULGARIA CHINA Larvik ESAB Ges.m.b.H ESAB Representative Office Shanghai ESAB A/P Tel: +47 33 12 10 00 Vienna- -Liesing Sofia Shanghai Fax: +47 33 11 52 03...
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