ESAB Origo Feed 3004 Instruction Manual
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- Instruction manual (34 pages) ,
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- Service manual (40 pages)
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Summary of Contents for ESAB Origo Feed 3004
- Page 1 Origot Feed 3004, Feed 4804 Instruction manual 0444 408 001 GB 080110 Valid for serial no. 745- -xxx- -xxxx...
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Page 2: Table Of Contents
1 DIRECTIVE ............2 SAFETY . -
Page 3: Directive
SAFETY Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment. The following recommen- dations should be observed in addition to the standard regulations that apply to the workplace. - Page 4 WARNING Arc welding and cutting can be injurious to yourself and others. Take precausions when welding. Ask for your employer’s safety practices which should be based on manufacturers’ hazard data. ELECTRIC SHOCK - Can kill Install and earth the welding unit in accordance with applicable standards. Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
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Page 5: Introduction
The wire feed units contain four--wheel drive wire feed mechanisms as well as control electronics. They can be used together with wire on ESAB’s MarathonPact, or on wire bobbin (standard Ø 300 mm, accessory Ø 440 mm). The wire feed unit can be installed either on the power source trolley, suspended above the workplace, on a counter balance device or on the floor with or without wheel set. -
Page 6: Technical Data
TECHNICAL DATA Feed 3004 Feed 4804 Mains voltage 42 V 50--60 Hz 42 V 50--60 Hz Power requirement 336 VA 378 VA Motor current I Wire feed speed 0.8 -- 25.0 m/min 0.8 -- 25.0 m/min Gun connection EURO EURO Max. -
Page 7: Lifting Instructions
Lifting instructions Order number for lifting eyelet can be found on page 20. NOTE! If another mounting device is used, this must be electrically insulated from the wire feed unit. OPERATION General safety regulations for the handling of the equipment can be found on page 3. -
Page 8: Connections And Control Devices
Water connection The wire feed unit with water connection is equipped with a detection system ELP (ESAB Logic Pump) which checks that the water hoses are connected. When connecting a water--cooled welding gun, the water pump starts. Detection only works with power sources that are equipped with ELP. -
Page 9: Wire Feed Pressure
Wire feed pressure Start by making sure that the wire moves smoothly through the wire guide. Then set the pressure of the wire feeder’s pressure rollers. It is important that the pressure is not too great. Fig 1 Fig 2 To check that the feed pressure is set correctly, you can feed out the wire against an insulated object, e.g. -
Page 10: Changing Feed Rollers On Feed 3004
Changing feed rollers on Feed 3004 Open the side panel Disconnect the pressure sensor (1) by folding it backwards. Disconnect the pressure rollers (2) by turning the axle (3) 1/4 turn clockwise and pulling out the axle. The pressure rollers disconnect. Disconnect the feed rollers (4) by unscrewing the nuts (5) and pulling out the rollers. -
Page 11: Maintenance
Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication. -
Page 12: Diagram
Diagram - - 12 - - Edition 080110 bm50e... -
Page 13: Ordering Number
0459 839 017 Spare parts list Feed 3004, Feed 4804 0460 454 Instruction manual Origot MA23, Origot MA24 Instruction manuals and the spare parts list are available on the Internet at www.esab.com - - 13 - - Edition 080110 bm50o... - Page 14 - - 14 - -...
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Page 15: Wear Parts
Feed 3004 Wear parts Item Ordering no. Denomination Wire type Wire dimensions HI 1 0455 072 002 Intermediate nozzle Fe, Ss & cored 0456 615 001 Intermediate nozzle HI 2 0469 837 880 Outlet nozzle Fe, Ss & cored Ø 2.0 mm steel for 0.6- -1.6 mm 0469 837 881 Outlet nozzle Ø... - Page 16 Feed 3004 - - 16 - - R0444 408/E080110/P24 bm29whj1...
- Page 17 Feed 4804 Item Ordering no. Denomination Wire type Wire dimensions 0469 837 880 Outlet nozzle Fe, Ss & cored Ø 2.0 mm steel for 0.6- -1.6 mm 0469 837 881 Outlet nozzle Ø 2.0 mm plastic for 1.0- -1.6 mm 0469 837 882 Outlet nozzle Fe, Ss &...
- Page 18 Feed 4804 Item Ordering no. Denomination Wire type Wire dimensions HK14 0156 602 001 Inlet nozzle Fe, Ss, Al & Cored Ø 2 mm plastic for 0.6- -1.6 mm 0156 602 002 Inlet nozzle Fe, Ss, Al & Cored Ø 4 mm plastic for 2.0- -2.4 mm 0332 318 001 Inlet nozzle (HD) Fe, Ss &...
- Page 19 Feed 4804 - - 19 - - R0444 408/E080110/P24 bm29whk1...
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Page 20: Accessories
Feed 3004, Feed 4804 Accessories Bobbin cover, plastic 18 kg Ø 300mm ..0458 674 880 Bobbin cover, metal 18 kg Ø 300mm ..0459 431 880 Bobbin holder ......0458 704 880 Adapter for 5 kg bobbin . - Page 21 Feed 3004, Feed 4804 Wheel kit for feed ......0458 707 880 Strain relief bracket for connection set ..0459 234 880 Counter balance device (includes mast and counter balance) for 300 mm bobbin .
- Page 22 More infor-- mation at the Equipment for mechanized welding ..nearest ESAB agency Railtrac 1000 More infor-- mation at the Equipment for mechanized welding ..
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- Page 24 ESAB subsidiaries and representative offices Europe Asia/Pacific Representative offices NORWAY AS ESAB AUSTRIA BULGARIA CHINA Larvik ESAB Ges.m.b.H ESAB Representative Office Shanghai ESAB A/P Tel: +47 33 12 10 00 Vienna- -Liesing Sofia Shanghai Fax: +47 33 11 52 03...