Effekta MTD-XL Operating Manual
Effekta MTD-XL Operating Manual

Effekta MTD-XL Operating Manual

Uninterruptible power supply

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UPS
Uninterruptible Power Supply
MTD-XL
Operating Manual V. 1.4
Article number:
MTD1000XL ACX11MST1K0000XL
MTD1500XL ACX11MST1K5000XL
MTD2000XL ACX11MST2K0000XL
MTD3000XL ACX11MST3K0000XL
Translation of the original Operating Manual

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  • Page 1 Uninterruptible Power Supply MTD-XL Operating Manual V. 1.4 MTD1000XL ACX11MST1K0000XL Article number: MTD1500XL ACX11MST1K5000XL MTD2000XL ACX11MST2K0000XL MTD3000XL ACX11MST3K0000XL Translation of the original Operating Manual...
  • Page 2 Legal notice Legal notice  by EFFEKTA Regeltechnik GmbH EFFEKTA Regeltechnik GmbH, 78628 Rottweil, retains the copyright to this documentation. This documentation is solely intended for the operator and his staff. The con- tent of this documentation (texts, figures, drawings, graphics, plans, etc.) may...
  • Page 3: Table Of Contents

    UPS MTD-XL Table of Contents Table of Contents Introduction ....................... 5 Introduction ....................... 5 Validity ........................6 Storage ........................6 Symbols in this Manual ....................6 Information Obligation ....................11 Warranty Conditions ....................11 Transport and Storage ....................13 Positioning........................14 Safety Instructions ....................15 Introduction ......................15...
  • Page 4 UPS MTD-XL Table of Contents Troubleshooting ...................... 65 Software ......................... 67 Maintenance and Service ..................68 11.1 Measuring the backup-time (support time) ............... 68 11.2 Replacing the accumulators ..................69 11.3 Service-Log ......................70 11.4 Service-Hotline ......................71 11.5 Maintenance and service contracts ................71 Technical Data .......................
  • Page 5: Introduction

    UPS MTD-XL Introduction Introduction Introduction Dear Operator, You are about to operate an uninterruptible power supply. This operating manual should provide you with support for working responsibly and basic information about the uninterruptible power supply, namely how it operates, its application and what you should do in the event of malfunctioning.
  • Page 6: Validity

    The descriptions in this operating manual relate solely to the uninterruptible power supply defined in the technical data as a whole or as it refers to modules, components and individual parts that were developed and built by EFFEKTA Regeltechnik GmbH.  12. Technical Data...
  • Page 7 UPS MTD-XL Introduction MTD series...
  • Page 8 UPS MTD-XL Introduction Text that is marked with WARNING! provides a warning about hazards. If accident prevention measures are not taken, these hazards may result in serious (irreversible) injuries or even death! Text that is marked with CAUTION! provides a warning about hazards. If accident prevention measures are not taken, these dangerous situations can lead to slight or medium reversible injuries.
  • Page 9 UPS MTD-XL Introduction 1.4.2 Warning information 1.4.2.1 Warning about danger spots General warning about danger spots! 1.4.2.2 Specific warning Warning about dangerous electrical voltage! Warning about proper handling of accumulators! 1.4.3 Instruction symbols Take note of the provided documentation and/or instructions!
  • Page 10 UPS MTD-XL Introduction 1.4.4 General symbols ● This dot marks descriptions of activities that you should carry out. – This dash marks specification lists.  This arrow marks a cross reference. If a cross reference to another chapter is necessary in the text, this is short- ened for clarity.
  • Page 11: Information Obligation

    – Operation – Cleaning and – Disposal of this device. EFFEKTA Regeltechnik GmbH is not liable for damage incurred or caused by staff who have not been trained or who have been insufficiently trained! Warranty Conditions The receipt of delivery is considered as the record for the initial purchase and should be kept in a safe place.
  • Page 12 EFFEKTA Regeltechnik GmbH does not provide either explicit or implicit war- ranties related to this device and its quality, performance, saleability or suitabil- ity for a certain purpose.
  • Page 13: Limitation Of Liability

    EFFEKTA Regeltechnik GmbH was informed about the possibility of such damage in advance. This exemption also includes any liability that can result from the claims of third parties against the initial purchaser.
  • Page 14: Positioning

    UPS MTD-XL Introduction Positioning Do not install in an area in which combustible vapours arise e.g. from petrol tanks, engine compartments, etc. The UPS is designed for operation in ventilated rooms with an ambient tem- perature of 0° to 40°C.
  • Page 15: Safety Instructions

    UPS MTD-XL Safety Instructions Safety Instructions Introduction The UPS is a device that has been produced according to the rules and regulations of technology for an uninterruptible power supply. The device and related components, modules and units comply as a whole, as well as in individual parts, with the legal safety standards and conform with the EC-Machinery Directive 2006/42/EG.
  • Page 16: Avoiding Personal Injury / Property Damage

    Observe the required steps. Only use original replacement parts from EFFEKTA Regeltechnik GmbH Protecting the Environment  Send the product back to EFFEKTA Regeltechnik GmbH after the end of its service life. We will ensure environmentally friendly disposal. MTD series...
  • Page 17: Connection

    UPS MTD-XL Safety Instructions Connection The UPS may only be connected to a grounded isolated ground recepta- cle or if connected via terminals, the protective earth conductor must be connected without fail. The device may not be used without the PE under any circumstances.
  • Page 18: Operation

    UPS MTD-XL Safety Instructions Operation Before the appliances are connected to the outlet, the basic configuration must be completed. Especially the output voltage is of high importance regarding the appliances. The UPS-system contains an energy storage (accumulators). This means that the outlet can be current-carrying even when the UPS is not connected to the mains input terminal.
  • Page 19: Maintenance, Service And Malfunctions

    UPS MTD-XL Safety Instructions  Defective accumulators have to be disposed of in an environmentally compatible manner. Never dispose of accumulators with regular household waste. Local disposal regulations must be observed. Maintenance, Service and Malfunctions Attention – Danger of electric shocks.
  • Page 20 UPS MTD-XL Safety Instructions – Wear personal protective equipment (safety glasses, gloves, face shield, etc.); – The UPS may not be disassembled. MTD series...
  • Page 21: Ups Device Description

    UPS MTD-XL UPS Device Description UPS Device Description This manual shall provide basic information about one-phase line-interactive UPS-systems, like the mode of operation, utilization of the different functions and what to do in case of malfunctions. In addition, this manual contains instructions for the proper transportation and storage, as well as for the handling and installation of the UPS-equipment.
  • Page 22 UPS MTD-XL UPS Device Description The uninterruptible power supply units of the MTD-XL series to not have inter- nal accumulators. These are available as separate units. Depending on the field of application, accumulator modules of up to a total power of maximum 100 AH can be connected to the device.
  • Page 23: Elements On The Front Of The Device

    On the front side of the device are all operating and display elements neces- sary for the normal operation of the UPS. 5 4 3 2 LCD-display "Enter" button "Select" button "Alarm" button "ON/ OFF"-button Fig. 3-1 - 1 Frontal view MTD-XL MTD series...
  • Page 24 UPS MTD-XL UPS Device Description 3.1.1 LCD-display The LCD-Display shows the operating mode and a variety of status values. The following views can be selected with the help of the up and down buttons: Display Description Function Input frequency and...
  • Page 25 UPS MTD-XL UPS Device Description LCD-Display-Text Description STbY The UPS is in standby mode. IPVL The input voltage is too low. IPVH The input voltage is too high. IPFL The input frequency is too low. IPFH The input frequency is too high.
  • Page 26 UPS MTD-XL UPS Device Description 3.1.2 Button ON / OFF button Please push the button for more than 3 seconds to turn the UPS on or off. To end the fault mode of the UPS, you have to disconnect the UPS from the input voltage and keep the ON / OFF button pressed for at least two seconds to turn off the UPS.
  • Page 27: Elements On The Back Of The Device

    UPS Device Description Elements on the back of the device UPS output 10A Input overvoltage protection (RJ 45) Output overvoltage protection (RJ 45) Communication interface Mains-input "EPO"-port USB-port RS232-port Fig. 3-2 - 1 Back panel MTD-XL 1000 and 1500 MTD series...
  • Page 28 Input overvoltage protection (RJ 45) Output overvoltage protection (RJ 45) Communication interface Mains-input "EPO"-port USB-port RS232-port Fig. 3-2 - 1 Back panel MTD-XL 2000 UPS output 10A Input overvoltage protection (RJ 45) Output overvoltage protection (RJ 45) Communication interface Mains-input "EPO"-port USB-port...
  • Page 29 UPS has not been switched on. 3.2.1 UPS-output IEC connector sockets 10 A (MTD-XL 3000 version additionally a 16 A IEC connector socket) for the connection of appliances. The protective earth conductor must be connected! Please always note the specified input voltage on the identification tag or in the technical specifications in this operating manual respectively.
  • Page 30 UPS MTD-XL UPS Device Description 3.2.3 Communication interface After unscrewing the cover, various additional expansion cards can be in- stalled, e.g. a relay card. Fig. 3-2 - 2 Network port (SNMP-slot-card) MTD series...
  • Page 31 UPS MTD-XL UPS Device Description Fig. 3-2 - 3 Relay slot-card MTD series...
  • Page 32 UPS MTD-XL UPS Device Description Fig. 3-2 - 4 Relay card diagram MTD series...
  • Page 33 UPS MTD-XL UPS Device Description 3.2.4 Mains Input IEC connector socket 10 A for MTD-XL 1000 and 1500. IEC connector socket 16 A for MTD-XL 2000 and 3000. Mains power supply connection with enclosed supply cable with two-pin earthed plug.
  • Page 34 UPS MTD-XL UPS Device Description The shut-down signal must remain active for at least 20 ms, to ensure proper operation. 3.2.6 USB-port The USB-port serves to connect the UPS to a PC. 3.2.7 RS232-port The RS232-port serves to connect the UPS with a PC.
  • Page 35: Device Modification

    UPS MTD-XL UPS Device Description Device Modification The UPS can be set up in different ways: – vertical as a tower device on supporting feet – horizontal mounting in a 19" rack. Depending on the way of positioning, the LCD-Display has to be rotated and the assembly brackets have to be mounted for the 19"-slot.
  • Page 36 UPS MTD-XL UPS Device Description Procedure for the rotation of the display: Snap lock Display Fig. 3-3 - 2 Rotate display  Press the snap lock (1).  Pull the control panel (1) carefully forward and from the housing. ...
  • Page 37 UPS MTD-XL UPS Device Description Attention – Danger of electric shocks. Perform this task only while the UPS is deengergized. Even after switching off the supply with the power button or after discon- necting the accumulator feed respectively, parts of the UPS can still carry high voltages.
  • Page 38 UPS MTD-XL UPS Device Description Fig. 3-3 - 4 Setting up the UPS  Mount the UPS on the supporting feet. MTD series...
  • Page 39 UPS MTD-XL UPS Device Description 3.3.2 Setting-up the UPS as a rack-mounted device Fig. 3-3 - 5 Rack-mounted device The following steps have to be taken:  Rotate the display to a horizontal position.  Fit the mounting brackets. ...
  • Page 40 UPS MTD-XL UPS Device Description Procedure for the rotation of the display: Snap lock Display Fig. 3-3 - 2 Rotate display  Press the snap lock (1).  Pull the control panel (1) carefully forward and from the housing. ...
  • Page 41 UPS MTD-XL UPS Device Description MTD series...
  • Page 42 UPS MTD-XL UPS Device Description Fig. 3-3 7 Mounting bracket  Fit the two mounting brackets to the sides of the housing. Fig. 3-3 - 8 19" rack  Slide the UPS into the slot of the 19" rack. MTD series...
  • Page 43 UPS MTD-XL UPS Device Description Screws Fig. 3-3 - 9 Mounting of the UPS in a 19" rack.  Fit the UPS with the 4 screws (1) MTD series...
  • Page 44: Connection Of The Accumulator Modules

    UPS MTD-XL UPS Device Description Connection of the Accumulator Modules The connection of the accumulator modules may only be performed by a trained electrician who is familiar with the product and the inherent haz- ards. The accumulator modules may only be connected while the units are switched off.
  • Page 45 UPS MTD-XL UPS Device Description The display is connected through a flat ribbon cable. Do not pull the cable. MTD series...
  • Page 46 UPS MTD-XL UPS Device Description Screws Fig. 3-4 - 2 Fastening screws front panel  Remove the fastening screws (1). Connection cable Fig. 3-4 – 3 Front panel  Carefully fold down the front panel.  Connect the connection cable (1) of the UPS with the accumulator module.
  • Page 47 UPS MTD-XL UPS Device Description Front panel Cable feedthrough Fig. 3-4 - 4 Front panel - Cable feedthrough  At the front panel (1) of the UPS, as well as of the accumulator module you find cable feedthroughs (2) that are closed in the initial state, as delivered.
  • Page 48 UPS MTD-XL UPS Device Description Fig. 3-4 - 5 Connection of the accumulator module  After the connection of the accumulator module, reassemble the front panel and display on the UPS and the accumulator module in reverse or- der. MTD series...
  • Page 49 UPS MTD-XL UPS Device Description Protective earth connection Protective earth cable Fig. 3-4 - 6 Earthing  Connect the protective earth ports (1) of the UPS and the accumulator module with a protective earth cable (2) (at least 1.5 mm...
  • Page 50: Storage And Unpacking

    UPS MTD-XL Storage and Unpacking Storage and Unpacking Storage of the UPS In case the device is not being installed immediately, please note the following:  Always store the device and any accessories in their original packaging.  The suggested ambiance temperature for the storage is between: + 0 °C ...
  • Page 51: System Description

    UPS MTD-XL System Description System Description The UPS provides an uninterruptible one-phase voltage for operations critical appliances. In addition to providing power to the appliance, it also maintains the internal accumulators in charged condition. In the case of a mains failure or interference (e.g. due to voltage fluctuation), the UPS continues to provide a clean supply voltage from the UPS-output without interruption.
  • Page 52 UPS MTD-XL System Description If a mains failure continues beyond the backup time of the UPS, the UPS shuts down to avoid a total discharge of the accumulators. As soon as the mains power supply returns, the UPS automatically turns on again, supplies electricity to the appliance and controls the charging of the battery bank.
  • Page 53: Ups Installation And Connection

    UPS MTD-XL UPS Installation and Connection UPS Installation and Connection All requirements listed in the technical specifications concerning ambient and operating conditions must be met, to ensure proper operation of the UPS. Please note the following during set-up / installation of the UPS: ...
  • Page 54 UPS MTD-XL UPS Installation and Connection The appliances will continue to be supplied with power for the duration of the backup time. MTD series...
  • Page 55: Ups Communication Port

    UPS MTD-XL UPS Installation and Connection Mains power supply 10 A (for type 1000 / 1500) 16 A (for type 2000 / 3000) 0,75 mm (for type 1000 / 1500) 1,5mm² (for type 2000 / 3000) Load 1 Load 2 Fig.
  • Page 56: Rs232 Communication Port

    UPS MTD-XL UPS Installation and Connection 6.2.1 RS232 communication port Only use the connection cable (1 : 1) that is listed in chapter "Accessories" for the connection. Configuration RS232 Receiving line Rx or shut down SD RS232 Sending line Tx RS232 The communication port is electrically absolutely isolated.
  • Page 57: Connection Sequence

    UPS MTD-XL UPS Installation and Connection Connection sequence  Connect the accumulator module with the UPS.  Connect the UPS with the mains power supply; both, the mains and the UPS must be safely switched-off during this process.  Before the appliances are connected to the outlet, the basic configuration must be completed.
  • Page 58: Operation

    UPS MTD-XL Operation Operation Operation of the UPS The operator of the UPS-system must always adhere to the instructions in this operating manual. The operator may only carry out the following measures and must always exercise particular care:  Use of the operating controls: switching-on, starting and switching- off the UPS.
  • Page 59: Ups Settings

    UPS MTD-XL Operation Selection mode: In selection mode the UPS operates with input voltages between - 30 % and appr. + 20%. Battery mode: The UPS announces the battery mode by an acoustic signal in 4 seconds intervals. The display shows the message "bATT". If the load capac- ity of the batteries falls, an acoustic signal sounds every second and the dis- play shows the message "bATL".
  • Page 60 UPS MTD-XL Operation Menu Description Function Values Output voltage Setting the output [220] = 220 V voltage [230] = 230 V [240] = 240 V Operating mode Setting the oper- [000] = normal operating ating mode mode [001] = selection mode...
  • Page 61 UPS MTD-XL Operation 7.1.4 Configuration of the UPS outputs The UPS outputs are divided into two segment groups (LS1 and LS2). UPS output LS1 UPS output LS2 Fig. 7-1 - 1 Segment groups - UPS output You can activate or deactivate these segment groups individually.
  • Page 62 UPS MTD-XL Operation 7.1.5 Configuration of the external battery module Before you can commission the UPS you have to configure the number of ex- ternal battery modules. To set the number of external battery modules, follow these steps:  Press the "Enter" button for 3 seconds. The UPS switches into settings mode.
  • Page 63 UPS MTD-XL Operation 7.1.7 Communication For the exchange of data between the UPS and a superior system, the respec- tive software packages are required. Please see chapter "Software" for the range of services. MTD series...
  • Page 64: Commissioning Of The Ups-System

    UPS MTD-XL Commissioning of the UPS-System Commissioning of the UPS-System To ensure proper fault-free commissioning, these steps have to be followed:  Connect the external battery module with the UPS.  Connect the UPS with the enclosed connection cable to the mains power supply.
  • Page 65: Troubleshooting

    UPS MTD-XL Troubleshooting Troubleshooting Only authorized trained personnel may perform troubleshooting tasks on the UPS. Fault Cause Measures Alarm signal in The UPS is in battery Check the mains power 4 seconds intervals mode. supply input. Alarm signal every The battery voltage is...
  • Page 66 UPS MTD-XL Troubleshooting If the fault indicator you registered cannot be found in this table, please contact out service centre and provide the following information: 1. Model number, serial number. 2. Date on which the issue occurred. 3. Detailed description of the problem.
  • Page 67: Software

    UPS MTD-XL Software Software With a suitable software package the configurations and operating statuses of the UPS can be determined and processed via the communication interface. The software packages are available from the manufacturer / dealer or through the service hotline. Through these channels you can receive useful information about the suitable software packages for your UPS to fit your needs.
  • Page 68: Maintenance And Service

    UPS MTD-XL Maintenance and Service Maintenance and Service You may expect a long service life and interference-free operation of your UPS at a minimum of maintenance effort. However, the reliability of the UPS is greatly dependant on the ambient condi- tions.
  • Page 69: Replacing The Accumulators

    UPS MTD-XL Maintenance and Service Remember that after the measuring the accumulators of the system will be dis- charged. I.e. the UPS-system must operate in line mode or charging mode re- spectively for several hours (min. 5 h), before it will again be operational at about 80% capacity.
  • Page 70: Service-Log

    UPS MTD-XL Maintenance and Service 11.3 Service-Log Please always enter all maintenance and service work conducted on the UPS into the service-log. Date Performed tasks Performed by MTD series...
  • Page 71: Service-Hotline

    11.5 Maintenance and service contracts EFFEKTA Regeltechnik GmbH offers the related maintenance services to en- sure the highest possible reliability and availability of the UPS-system. In addi- tion, we offer maintenance contracts to support and assist you in the following...
  • Page 72: Technical Data

    UPS MTD-XL Technical Data Technical Data 12.1 Specifications of the device Model MTD-XL 1000 1500 2000 3000 Capacity Watt 900 W 1350 W 1800 W 2700 W Input Input voltage range 161 - 276 VAC Input frequency 50/60 Hz ± 5 Hz for normal operating mode...
  • Page 73 UPS MTD-XL Technical Data 12.1.1 Displayed messages and acoustic alarm signals Display AC mode NORM---normal operating mode Display: “bATT” acoustic signal in 4 seconds intervals Backup mode Charging mode LCD-display LCD-display, display red and message “ **** ” Fault mode LCD-display, display red and message “OVLD”...
  • Page 74: Scope Of Delivery / (Optional) Accessories

    Scope of Delivery / (Optional) Accessories Below you find a list of components that have been approved and tested by EFFEKTA Regeltechnik GmbH especially for this UPS (Please check the de- livery for completeness immediately after receiving the goods). Without accu- mulator module the UPS is non operative.
  • Page 75: Wearing Parts List

    UPS MTD-XL Technical Data 12.2.2 Accumulator Module (optional Accessories) Description Article number Battery extensions depending on ABCxxxxxxxxxx400 backup time 12.2.3 Communication interfaces (optional accessories) Description Article number Relay slot-card ZOC/AS400 SNMP-mini slot card CE/cs121-SL Bdget 12.3 Wearing parts list The following list of components related to regular wear and are therefore not...
  • Page 76: Requirements Of The Conformity Declaration

    UPS MTD-XL Requirements of the Conformity Declaration Requirements of the Conformity Declaration The UPS labelled CE complies with the following EU regulations and harmo- nized standards: EC-guidelines: LVD 2006/95/EC EMC 2004/108/EC Harmonised standards: EN 62040-1-1:2003 EN 62040-2:2006 An EC-conformity declaration for any product with CE-label can be requested...
  • Page 77 UPS MTD-XL EFFEKTA Regeltechnik GmbH Rheinwaldstraße 34 D – 78628 Rottweil MTD series...

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