ESAB Feed 3004 Instruction Manual
  1. Manuals
  2. Brands
  3. ESAB Manuals
  4. Wire Feeders
  5. Aristo Origo Feed 3004
  6. Instruction manual

ESAB Feed 3004 Instruction Manual

Hide thumbs Also See for Feed 3004:
Table of Contents

Advertisement

Quick Links

Aristo®, Origo™
Feed 3004
Instruction manual
Valid for: from serial no. 910-, 236-, 540-, 628-xxx-xxxx
0444 408 331 US 20200406

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Feed 3004 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ESAB Feed 3004

Summary of Contents for ESAB Feed 3004

  • Page 1 Aristo®, Origo™ Feed 3004 Instruction manual Valid for: from serial no. 910-, 236-, 540-, 628-xxx-xxxx 0444 408 331 US 20200406...

  • Page 2: Table Of Contents

    Changing feed rollers ................MAINTENANCE ................... Inspection and cleaning ................. ORDERING SPARE PARTS ................ DIAGRAM ......................WEAR PARTS ...................... ORDERING NUMBERS ..................28 ACCESSORIES ....................29 Rights reserved to alter specifications without notice. 0444 408 331 © ESAB AB 2020...

  • Page 3: Safety

    A flameproof apron may also be desirable as protection against radiated heat and sparks. 0444 408 331 - 3 - © ESAB AB 2020...
  • Page 4 Put on dry, hole-free gloves before turning on the power. Turn off the power, before removing your gloves. 10. Refer to ANSI/ASC Standard Z49.1 for specific grounding recommendations. Do not mistake the work lead for a earth cable. 0444 408 331 - 4 - © ESAB AB 2020...
  • Page 5 Do not use adapters. Maintain hoses and fittings in good condition. Follow the manufacturer's operating instructions for mounting a regulator to a compressed gas cylinder. 0444 408 331 - 5 - © ESAB AB 2020...
  • Page 6 Keep all safety devices and cabinet covers in position and in good repair. Use equipment only for its intended purpose. Do not modify it in any manner. 0444 408 331 - 6 - © ESAB AB 2020...

  • Page 7: User Responsibility

    Protection Devices" User responsibility Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of equipment. The following recommendations should be observed, in addition to the standard regulations that apply to the workplace.
  • Page 8 ARC RAYS - Can injure eyes and burn skin • Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing • Protect bystanders with suitable screens or curtains 0444 408 331 - 8 - © ESAB AB 2020...
  • Page 9 CAUTION! This product is solely intended for arc welding. ESAB has an assortment of welding accessories and personal protection equipment for purchase. For ordering information, contact your local ESAB dealer or visit us on our website. 0444 408 331 - 9 -...

  • Page 10: Introduction

    2 INTRODUCTION INTRODUCTION The wire feed unit Feed 3004 with control panel U6, MA23, MA24 or MA25 Pulse is intended for MIG/MAG welding together with 400A, 500A and 600A CAN welding power sources. The wire feed units contain four-wheel drive wire feed mechanisms as well as control electronics.
  • Page 11 Knobs for setting the voltage / QSet™ and the wire feed speed / current. Other settings with push buttons. MA25 Pulse See the separate instruction manual for a detailed description of the control panels. 0444 408 331 - 11 - © ESAB AB 2020...

  • Page 12: Technical Data

    Operating temperature 14 to 104 °F (-10 to +40 °C) Shielding gas All types intended for MIG/MAG welding max pressure 73 PSI Coolant ESAB ready mixed coolant max pressure 73 PSI Maximum permissible load at 60% duty cycle 630 A 100% duty cycle 500 A...

  • Page 13: Installation

    If another mounting device is used, this must be electrically insulated from the wire feed unit. CAUTION! If equipment is placed on a surface that slopes more than 10°, toppling over may occur. Personal injury and/or significant damage to equipment is possible. 0444 408 331 - 13 - © ESAB AB 2020...

  • Page 14: Operation

    WARNING! Before making any connections between the wire feeder and the welding power source, turn off power to the welding power source and the wire feeder. 0444 408 331 - 14 - © ESAB AB 2020...

  • Page 15: Connections And Control Devices

    Connection for control cable from power source or cooling unit 2b Connection for U8 Connection BLUE, with ELP* for coolant Connection RED, for coolant to cooling to the welding torch unit 0444 408 331 - 15 - © ESAB AB 2020...

  • Page 16: Water Connection

    Water connection The wire feed unit with water connection is equipped with a detection system ELP (ESAB Logic Pump) which checks that the water hoses are connected. When connecting a water-cooled welding torch, the water pump starts.

  • Page 17: Replacing And Inserting Wire

    During installation, repeat the above in reverse order. Choice of track in the feed rollers Turn the feed roller with the dimensioning mark for the required track toward you. 0444 408 331 - 17 - © ESAB AB 2020...

  • Page 18: Maintenance

    NOTE! If pre-tensioning is set too hard, this can result in abnormal wear on the pressure roller, feed roller and wire guide. 0444 408 331 - 18 - © ESAB AB 2020...
  • Page 19 The wear parts of the welding torch should be cleaned and replaced at regular intervals in order to achieve trouble-free wire feeding. Regularly blow the wire guide clean and clean the contact tip. 0444 408 331 - 19 - © ESAB AB 2020...

  • Page 20: Ordering Spare Parts

    Spare parts and wear parts can be ordered through your nearest ESAB dealer, see the back cover of this document. When ordering, please state product type, serial number, designation and spare part number in accordance with the spare parts list.

  • Page 21: Diagram

    DIAGRAM DIAGRAM 0444 408 331 - 21 - © ESAB AB 2020...
  • Page 22 DIAGRAM 0444 408 331 - 22 - © ESAB AB 2020...

  • Page 23: Wear Parts

    0469 837 881 Outlet nozzle Ø 5/64 in. (2.0 mm) plastic for 0.030–1/16 in. (0.8–1.6 mm) 0191 496 114 Key 0215 701 007 Locking washer HI5a 0459 440 001 Motor gear euro Drive gear 0444 408 331 - 23 - © ESAB AB 2020...
  • Page 24 (Ø 1.2 & 1.6 mm) Only use pressure and feed rollers marked A2 , R2 or S2 . The rollers are marked with wire dimension in mm, some are also marked with inch. 0444 408 331 - 24 - © ESAB AB 2020...
  • Page 25 WEAR PARTS 0444 408 331 - 25 - © ESAB AB 2020...
  • Page 26 In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire must be used, It is recommended to use 10 ft. (3 m) long welding torch for aluminium wire, equipped with appropriate wear parts. 0444 408 331 - 26 - © ESAB AB 2020...
  • Page 27 WEAR PARTS 0444 408 331 - 27 - © ESAB AB 2020...

  • Page 28: Ordering Numbers

    0460 526 489 Wire feed unit Origo™ Feed 3004, MA24 0460 526 680 Wire feed unit Feed 3004 MA25 Pulse AL 0460 526 681 Wire feed unit with water Feed 3004w MA25 Pulse AL 0460 526 682 Wire feed unit...

  • Page 29: Accessories

    2   Adapter for 11 lbs bobbin 0459 233 880 1   Adapter for 17 inch bobbin 0458 706 880 1   Lifting eye F102 440 880 2   Quick connector MarathonPac™ Quick connector MarathonPac™ US 899 F50 0444 408 331 - 29 - © ESAB AB 2020...
  • Page 30 0458 705 882 for 440 mm bobbin 0459 491 880 Remote control unit MTA1 CAN MIG/MAG: wire feed speed and voltage MMA: current and arc force TIG: current, pulse and background current 0444 408 331 - 30 - © ESAB AB 2020...
  • Page 31 0459 681 880 For Miggytrac / Railtrac 0459 681 881 For MXH 300wPP / MXH 400wPP / PSF RS3   Connection kit 0459 020 883 For MXH 300wPP / MXH 400wPP 0444 408 331 - 31 - © ESAB AB 2020...
  • Page 32 10 pole cable plug - 10 pole cable socket 0459 528 990 1.7 m   Welding torch MXH 300 PP,   only for Feed 3004 0700 200 017 6.0 m 0700 200 018 10.0 m 0700 200 020 10.0 m 45°...
  • Page 33 Plus     Extension cable for U8     (connectors included) 0460 877 891 7.5 m, 12 poles Information on Miggytrack and PSF welding torches can be found in separate brochures. 0444 408 331 - 33 - © ESAB AB 2020...
  • Page 34 For contact information visit esab.com ESAB AB, Lindholmsallén 9, Box 8004, 402 77 Gothenburg, Sweden, Phone +46 (0) 31 50 90 00 http://manuals.esab.com...

Table of Contents

Save PDF