Table Of Contents - Piper Dakota Maintenance Manual

Table of Contents

Maintenance Manual1
Vendor Publications3
Piper Publications4
Aerofiche Explanation And Revision Status5
Effectivity Codes5
Serial Number Information6
Index Guide7
List Of Illustrations9
Table Of Contents9
List Of Charts15
Airworthiness Limitations Table Of Contents18
General20
Time Limits/Maintenance Checks Contents22
Time Limits24
Inspection Requirements24
Preflight Checks24
Overlimits Inspection24
Scheduled Maintenance25
Periodic Inspections25
Programmed Inspection35
Unscheduled Maintenance Checks35
Special Inspections As Required35
Dimensions And Areas Contents37
Leading Particulars And Principal Dimensions39
Three View41
Station Reference Lines42
Access And Inspection Provisions43
Access Plates And Panels43
Lifting And Shoring Contents45
Jacking47
Jacking Arrangement47
Leveling And Weighing Contents50
Leveling52
Weighing Airplane52
Leveling Longitudinally53
Leveling Laterally53
Towing And Taxiing Contents55
Towing57
Taxiing57
Parking And Mooring Contents59
Parking61
Mooring61
Required Placards Contents63
Exterior Placards And Markings65
Placards And Decals65
Interior Placards And Markings66
Servicing Contents68
Fuel System69
Filling Fuel Tanks69
Draining Moisture From Fuel System69
Fuel Filter Bowl And Screen70
Draining Fuel System 1C2270
Oil System 1C2270
Servicing Oil System 1C2270
Draining Oil Sump 1C2371
Filling Oil Sump 1C2371
Oil Screen (Suction) 1C2371
Recommendations For Changing Oil 1C2371
Oil Filter (Full Flow) 1C2472
Scheduled Servicing 1C2472
Fuel System 1C2472
Servicing Fuel System 1C2472
Landing Gear 1D173
Servicing Landing Gear 1D173
Servicing Points74
Servicing Oleo Struts 1D375
Filling Nose Gear Oleo Strut 1D375
Filling Main Gear Oleo Strut 1D476
Inflating Oleo Struts 1D779
Brake System 1D779
Servicing Brake System 1D779
Filling Brake Cylinder Reservoir 1C779
Draining Brake System 1C779
Servicing Tires 1D779
Power Plant 1D880
Servicing Power Plant 1D880
Engine Air Filter 1D880
Servicing Propeller 1D880
Servicing Electrical System 1D981
Battery Box Corrosion Prevention 1D981
Lubrication Instructions 1D981
Application Of Oil 1D1082
Application Of Grease 1D1082
Lubrication Chart 1D1082
Thread Lubricants83
Type Of Lubricants84
Lubrication Chart (Landing Gear, Main)86
Landing Gear, Nose87
Control System88
Cabin Door, Baggage Door And Seat92
Power Plant, Propeller And Control Pivot Points93
Air Conditioning Condenser94
Standard Parctices - Airframe Contents98
Standard Practices - Airframe100
Torque Wrenches100
Torque Wrench Extension101
Correct Method Of Installing Rod End Bearings101
Cherrylock Rivet Removal102
Identification Of Fluid Lines103
Flareless Tube Assemblies103
Hose/Line Markings104
Flareless Tube Fittings105
Maximum Distance Between Supports For Fluid Tubing106
Lubrication Of Gaskets And Seals107
Aircraft Finish Care107
Cleaning Interior Surfaces107
Headliner, Side Panels And Seats107
Cleaning Exterior Surfaces108
Windshield And Windows108
Landing Gear109
Engine Compartment109
Conditions Affecting Corrosion110
Inspection110
Corrosion Removal And Control110
Types Of Metal Corrosion111
Before Beginning Any Rework111
Proceed As Follows111
Areas Prone To Corrosion112
Painting Safety113
Paint Application114
Painting Sequence114
Color Matching115
Polyurethane Paint Safety115
Dupont Imron Method116
Randolph Ranthane Method117
Alumigrip Method118
Titane Polyurethane Method119
Ameron Method119
Application Of Acrylics120
Randacryl Method120
Trim And Registration Numbers121
Paint System Compatibility121
Common Paint Troubles122
Storage122
Painting Facility122
Waxing123
Paper Decals123
Vinyl Film Decals123
Metal Decals123
Environmental System Contents126
Test Gauge And Manifold Set 1G6126
Heating128
Description And Operation128
Heater Maintenance128
Cabin Heater. Defroster And Fresh Air System129
Cooling130
Troubleshooting (Air Conditioner)131
Air Conditioning System Installation (Typical)137
Servicing Cooling System138
Malfunction Detection138
Temperature Pressure139
Special Servicing Procedures140
System Servicing Precautions140
Service Valves141
Aluminum Tubing Torque141
Service Valve Replacement142
Test Gauge And Manifold Set143
Checking The System For Leaks143
Manifold Set Operation144
Leak Check145
Leak Test Hookup145
Dishcarging146
Evacuating The System147
Evacuation Hookup147
System Vacuum147
Charging The System148
With A Charging Stand149
Charging Stand149
Using The Airplane Compressor To Charge The System150
Addition Of Partial Charge To System151
Charging Hookup151
Compressor Service152
Compressor Removal152
Compressor Installation153
Checking Compressor Oil153
Replacement Of Compressor Drive Belt154
Compressor And Fabricated Oil Dipstick154
Compressor Oil Charge154
Compressor And Alternator Belt Installation155
Adjustment Of Drive Belt Tension156
Magnetic Clutch Removal157
Magnetic Clutch Installation157
Refrigerant Lines And Routing158
Receiver-Dehydrator Removal159
Receiver-Dehydrator Installation159
Condenser Removal159
Condenser Installation160
Condenser Door Actuator160
Condenser Assembly Rigging Instructions160
Condenser Air Scoop Installation161
Expansion Valve Removal162
Expansion Valve Installation162
Evaporator Removal163
Evaporator Installation163
Pressure Relief Switch164
Electrical Installation164
Components Installation164
Adjustment Of Throttle Switch165
Fuse Replacement165
Overhead Vent Blower165
Removal/Disassembly Of Blower Assembly165
Overhead Vent System166
Reassembly Of Blower Assembly167
Installation Of Blower Assembly167
Blower System Wire Color Codes167
Autoflight Contents170
Autopilot171
Piper Afcs Equipment172
Communications Contents174
Avionics Master And Emergency Switch Circuit175
Data Transmission And Automatic Calling176
Emergency Locator Transmitter176
Battery Removal And Installation176
Communications Components Elt Schematic177
Emergency Locator Transmitter Schematic177
Elt Portable Folding Antenna179
Elt Using Fixed Aircrat Antenna179
Testing Emergency Locator Transmitter180
Electrical Power Contents183
Troubleshooting (Alternator)186
Troubleshooting (Battery)191
Dc Generation193
Checking Alternator System194
Service Precautions195
Lamp-Bank Load195
Overhaul Of Alternator196
Alternator System196
Bench Testing Alternator196
Rotor Field Coil Current Draw196
Exploded View Of Alternator197
Checking Field Coil Current Draw197
Testing Field Circuit197
Testing Of Rectifier Assemblies198
Testing Of Positive Rectifiers Using C-3829 Tester198
Testing Positive/Negative Rectifiers With C-3829 Tester199
Rectifier End Shield And Stator Assembly199
Testing Of Rectifier Assemblies Using Test Lamp200
Testing Positive/Negative Rectifiers With Test Lamp201
Removal Of Rectifier And Heatsink Assembly202
Rectifier End Shield Assembly202
Testing Stator203
Removal Of Pulley And Bearing203
Testing Of Rotor204
Removal Of Bearing204
Removal Of Rectifier End Shield Bearing204
Slip Rings205
Assembly Of Alternator205
Testing Rotor For Ground205
Testing Rotor For Opens Or Shorts205
Installation Of Grease Retainer206
Installation Of Rectifier End Shield Bearing206
Installation Of Drive End Shield Bearing206
Installation Of Pulley206
Installation Of Insulators208
Installation Of Positive Rectified Assembly208
Installation Of Capacitor208
Installation Of Battery Output Insulator208
Installation Of Negative Rectifier Assembly210
Installation Of Stator210
Description Of Alernator211
Disassembly Of Alternator211
Exploded View Of Alternator (Prestolite)212
Removal Of Slip Ring End Bearing213
Removal Of Rectifier213
Removal Of Drive End Head213
Removal Of End Head Bearing213
Inspection And Testing Of Components214
Testing Rotor For Shorts214
Installation Of Bearing216
Installation Of Rectifier216
Terminal Assembly (Prestolite)216
Slip Ring End Bearing Assembly217
Testing Alternator217
Precautions218
Brush Installation218
Internal Wiring Diagram218
Alternator Service Tips219
Alternator Service Test Specifications219
Checking Alternator Belt Tension220
Servicing Battery221
Removal Of Battery221
Installation Of Battery222
Testing Battery222
Charging Battery222
Hydrometer Reading And Battery Charge Percent222
Checking Voltage Regulator223
Checking Overvoltage Relay224
External Power224
Operation Of External Power Receptacle224
Electrical System Load Distribution225
Electrical System Component Loads225
Equipment/Furnishing Contents227
Flight Compartment228
Rigging Instructions - Seat Back Lock And Release228
Seat Back Lock228
Shoulder Harness Inertia Reel Adjustment229
Flight Control Contents231
Troubleshooting (Surface Controls)234
Cable Tension Vs. Ambient Temperature239
Rod End Installation Method240
Standard Procedures241
Removal Of Control Column Assembly241
Control Column Assembly242
Installation Of Control Column Assembly243
Aileron And Tab244
Removal Of Aileron Control Cables244
Aileron Controls245
Installation Of Aileron Control Cables246
Removal Of Aileron Bellcrank Assembly247
Installation Of Aileron Bellcrank Assembly247
Rigging And Adjustment Of Aileron Controls248
Aileron Rigging249
Bellcrank Rigging Tool249
Aileron Rigging Tool250
Rudder And Tab251
Removal Of Rudder And Steering Pedal Assembly251
Rudder And Steering Pedal Assembly252
Installation And Rudder And Steering Pedal Assembly253
Rudder Controls254
Rudder Rigging Tool255
Clamping Rudder Pedals255
Rudder Rigging255
Removal Of Rudder Control Cables256
Installation Of Rudder Control Cables256
Rigging And Adjustment Of Rudder Controls257
Removal Of Rudder Trim Controls257
Stabilator And Tab258
Installation Of Rudder Trim Controls258
Rigging And Adjustment Of Rudder Trim Controls258
Removal Of Stabilator Control Cables258
Rudder Travel Adjustments259
Rudder Trim Control259
Installation Of Stabilator Control Cables260
Stabilator Controls261
Stabilator And Stabilator Trim Travel Adjustments262
Stabilator Rigging Tool262
Rigging And Adjustment Of Stabilator Controls263
Removal Of Stabilator Trim Assembly264
Installation Of Stabilator Trim Assembly265
Methods Of Securing Trim Cables265
Stabilator Trim Control266
Rigging And Adjustment Of Stabilator Trim268
Flaps269
Removal Of Wing Flap Controls269
Flap Controls270
Installation Of Wing Flap Controls271
Flap Rigging Tool272
Rigging And Adjustment Of Wing Flaps273
Stall Warning Horn, Indicator And Detector274
Removal Of Lift Detector274
Installation Of Lift Detector274
Adjustment Of Lift Detector274
Flap Rigging275
Aerofiche Explanation And Reversion Status Contents281
Gama System/Chapter Index Guide283
Three View 1B17285
Station References 1B18285
Access Plates And Panels 1B19285
Jacking Arrangement 1B23285
Weighing Airplane 1C4285
Leveling Longitudinally 1C5285
Leveling Laterally 1C5285
Placards And Decals 1C17285
Fuel Filter Bowl And Screen 1C22285
Servicing Points 1D2285
Main Gear Oleo Struts (Cut-Away View) 1D6285
Lubrication Chart (Landing Gear, Main) 1D14285
Lubrication Chart (Landing Gear, Nose) 1D15285
Lubrication Chart (Control System) 1D16 Thru285
Lubrication Chart (Cabin Door, Baggage Door And Seat) Lubrication Chart (Power Plant, Propeller And Control Pivot Points)285
Torque Wrench Extension 1E5285
Correct Method Of Installing Rod End Bearings 1E5285
Cherrylock Rivet Removal 1E6285
Hose/Line Markings 1E8285
Flareless Tube Fittings 1E9285
Cabin Heater, Defroster And Fresh Air System 1F16285
Air Conditioning System Installation (Typical) 1F24285
Service Valves 1G5285
Manifold Set Operation 1G7285
Leak Test Hookup 1G8285
Evacuation Hookup 1G10285
Charging Stand 1G12285
Charging Hookup 1G14285
Compressor And Fabricated Oil Dipstick 1G17285
Compressor And Alternator Belt Installation 1G18285
Magnetic Clutch 1G21285
Condenser Air Scoop Installation 1G24285
Fuel Contents294
Fuel System Diagram296
Troubleshooting (Fuel System)297
Removal Of Fuel Tank299
Inspection And Repair Of Fuel Tank299
Installation Of Fuel Tank299
Disassembly/Assembly Of Locking Fuel Cap299
Distribution300
Removal Fuel Selector Valve300
Locking Fuel Cap Assembly300
Installation Of Fuel Selector Valve301
Removal/Installation Of Fuel Filter Bowl And Screen301
Cleaning And Inspection Of Filter Bowl Screen301
Removal Of Electric Fuel Pump301
Plunger Fuel Pump302
Dissembly Of Electric Fuel Pump303
Cleaning, Inspection And Repair Of Electric Fuel Pump303
Resistance Check303
Assembly Of Fuel Pump304
Adjustment Of Electric Fuel Pump304
Lines And Fittings305
Inspection And Tightening Of Fuel Line Union Fittings305
Installation Of Electric Fuel Pump305
Replacement Of Fittings306
Tolerances, Union Nut And Tubing Nut306
Indicating307
Removal Of Fuel Quantity Transmitter Unit307
Installation Of Fuel Quantity Transmitter Unit307
Fuel Quantity Sender/Gauge Check308
Transmitter/Fuel Gauge Tolerances309
Fuel Gauge309
Landing Gear Contents311
Troubleshooting (Landing Gear)314
Disassembly Of Main Gear Oleo316
Cleaning, Inspection And Repair Of Main Gear Oleo316
Main Gear Oleo Strut Assembly317
Assembly Of Main Gear Oleo318
Removal Of Main Landing Gear318
Main Gear Installation319
Cleaning, Inspection And Repair Of Main Landing Gear320
Installation Of Main Landing Gear320
Disassembly Of Nose Gear Oleo320
Nose Gear Oleo Strut Assembly321
Cleaning, Inspection And Repair Of Nose Gear Oleo322
Nose Gear Oil Orifice Retainer Ring Installation323
Assembly Of Nose Gear Oleo323
Nose Landing Gear Assembly324
Removal Of Nose Landing Gear324
Cleaning, Inspection And Repair Of Nose Landing Gear324
Installation Of Nose Landing Gear324
Nose Gear Installation325
Alignment Of Nose Gear326
Nose Gear Alignment Tolerances326
Wheels And Brakes327
Removal And Disassembly Of Main Wheel Assembly327
Clamping Rudder Pedals In Neutral Position327
Rudder Pedals At Neutral Angle327
Main Wheel Assembly328
Inspection Of Main Wheel Assembly329
Assembly And Installation Of Main Wheel329
Removal And Disassembly Of Nose Wheel Assembly329
Nose Wheel Assembly330
Inspection Of Nose Wheel Assembly331
Assembly And Installation Of Nose Wheel Assembly331
Brake Adjustment And Lining Tolerance331
Removal And Disassembly Of Brake Assembly331
Cleaning, Inspection And Repair Of Brake Assembly332
Standard Brake Assembly332
Heavy Duty Wheel Brake Assembly333
Removal And Installation Of Anchor Bolts334
Brake Disc Minimum Thickness335
Brake System Installation335
Assembly And Installation Of Brake Assembly336
Removal Of Master Cylinder336
Disassembly Of Master Cylinder336
Cleaning, Inspection And Repair Of Master Cylinder337
Assembly Of Master Cylinder337
Brake Master Cylinder337
Installation Of Master Cylinder338
Removal Of Brake Cylinder338
Disassembly Of Brake Cylinder338
Toe Brake Installation339
Brake Cylinder340
Cleaning, Inspection And Repair Of Brake Cylinder341
Assembly Of Brake Cylinder341
Installation Of Brake Cylinder341
Brake Bleeding Procedure341
Brake System Leak Check343
Bleeding Of The Brakes After A Unit Has Been Changed343
Lights Contents345
Troubleshooting (Electrical System)347
Removal Of Dimmer Control Assembly349
Installation Of Dimmer Control Assembly349
Annunciator Panel349
Instrument Panel Lights349
Exterior350
Removal And Installation Of Landing Light350
Anti-Collision Light351
Removal/Installation Of Rotating Beacon351
Removal/Installation Of Wing Tip Strobe Light351
Strobe Light Connections352
Removal Of Strobe Power Supply353
Installation Of Strobe Power Supply353
Troubleshooting Procedure353
Navigation And Pitot/Static Contents356
Removal And Installation Of Face Mounted Instruments357
Gyro Fitting Installation Procedure358
Pitot/Static System359
Removal And Replacement Of Cluster Mounted Instruments360
Rate Of Climb Indicator360
Troubleshooting (Rate Of Climb Indicator)360
Sensitive Altimeter361
Troubleshooting (Altimeter)362
Airspeed Indicator363
Troubleshooting (Airspeed Tubes And Indicator)363
Gyro Horizon364
Air Driven Attitude Horizon364
Directional Gyro - Air Driven/Electric365
Air Driven Directional Gyro366
Electrically Driven Directional Gyro366
Magnetic Compass367
Adjustment Of Compass367
Troubleshooting (Magnetic Compass)367
Turn And Bank/Pictorial Rate Instruments368
Vacuum Contents374
Troubleshooting (Vacuum System)375
Vacuum System Service Tips378
Removal Of Vacuum Pump379
Replacing Pump Fittings380
Installation Of Vacuum Pump380
Vacuum Regulator Valve381
Adjustment Of Vacuum Regulator Valve381
Removal And Replacement Of Regulator Valve381
Vacuum Gauge382
Removal Of Vacuum Sensor382
Installation Of Vacuum Sensor382
Auxiliary Vacuum Pump383
Auxiliary Vacuum Pump, Engine Off Operational Check383
Auxiliary Vacuum Pump Installation384
Removal Of Auxiliary Pump385
Installation Of Auxiliary Vacuum Pump386
Electronic/Electronic Panels And Multipurpose Parts Contents389
Multipurpose Electrical And Electronic Parts390
Electrical Switches And Circuit Breakers390
Removal Of Electrical Switches390
Structures Contents392
Structural Repairs393
Baggage Compartment Inspection Hole And Cover Plate393
Fiberglass Repairs394
Skin Materials And Thickness395
Baggage Compartment Inspection Holes Cutout Details397
Fiberglass Touch-Up And Surface Repairs398
Fiberglass Fracture And Patch Repairs398
Thermoplastic Repairs399
List Of Materials (Thermoplastic Repair)400
Surface Scratches, Abrasions Or Ground-In-Dirt401
Deep Scratches, Shallow Nicks And Small Holes402
Mixing Of Epoxy Patching Compound402
Welding Repair Method404
Repairing Of Cracks404
Various Repairs405
Safety Walk Repair406
Surface Preparation406
Product Listing For Liquid Safety Walk Compound406
Repair Of Stress Lines407
Repair Of Impacted Damage407
Application Of Liquid Safety Walk Compound408
Surface Preparation For Pressure Sensitive Safety Walk408
Application Of Pressure Sensitive Safety Walk408
Doors Contents410
Cabin Door411
Removal/Installation Of Door411
Adjustment Of Door411
Removal Of Door Latch Mechanism411
Installation/Adjustment Of Door Latch Mechanism412
Removal/Installation Of Door Lock Assembly412
Removal/Installation Of Door Safety Latch412
Adjustment Of Door Safety Latch413
Removal And Installation Of Door Snubber413
Door Snubber Installation415
Removal/Installation Of Baggage Door416
Removal/Installation Of Baggage Door Lock Assembly416
Removal/Installation Of Baggage Door Hinge416
Stabilizers Contents418
Removal Of Stabilator419
Installation Of Stabilator419
Removal Of Stabilator Trim Tab420
Installation Of Stabilator Trim Tab420
Checking Stabilator Surfaces Free Play420
Empennage Group Installation421
Methods Of Securing Control Cables422
Stabilator Balance422
Balancing Equipment423
Balancing Stabilator423
Vertical Stabilizer423
Removal Of Vertical Fin423
Installation Of Vertical Fin424
Removal Of Rudder424
Installation Of Rudder424
Balancing Rudder425
Windows Contents428
Cabin429
Removal Of Windshield429
Installation Of Windshield429
Removal Of Side Windows429
Windshield Installation430
Installation Of Side Windows431
Side Window Installation, Single Pane431
Wings Contents433
Auxiliary Structure434
Removal Of Wing Tip434
Installation Of Wing Tip434
Repair Of Wing Tip434
Wing Installation435
Wing To Fuselage Attach Fittings438
Removal Of Wing438
Installation Of Wing439
Aileron And Flap Installation440
Flight Surfaces442
Removal Of Aileron442
Installation Of Aileron443
Checking Aileron Free Play443
Balancing Aileron443
Balancing Equipment And Procedure443
Aileron Balance Configuration444
Removal Of Wing Flap445
Installation Of Wing Flap445
Propeller Contents447
Propeller Assembly448
Maintenance Of Propeller448
Removal Of Propeller448
Typical Nicks And Removal Method448
Cleaning, Inspection And Repair Of Propeller449
Installation Of Propeller449
Propeller Installation450
Controlling451
Checking Propeller Blade Track451
Removal/Installation Of Propeller Governor451
Propeller Torque Limits451
Rigging And Adjustment Of Propeller Governor452
Propeller Governor452
Standard Practices - Engine Contents455
Power Plant Contents459
Troubleshooting (Engine)461
Removal Of Engine467
Pre-Oiling Engine467
Installation Of Engine468
Engine Installation469
Engine Mount Assembly470
Maintenance Of Cowling471
Removal Of Cowling471
Cowling Installation471
Air Intakes472
Cleaning, Inspection And Repair Of Cowling472
Installation Of Cowling472
Replacement Of Engine Shock Mounts472
Carburetor Ice Detection System473
Removal Of Ice Detector Probe474
Installation Of Ice Detector Probe474
Functional Check Of Ice Detector Probe474
Carburetor Ice Detector Probe Installation475
Carburetor Ice Detection System Test476
Removal Of Carburetor Airbox477
Installation Of Carburetor Airbox477
Rear View Of Carburetor Airbox477
Engine Fuel System Contents479
Carburetor Maintenance480
Throttle Arm480
Adjustment Of Idle Mixture480
Adjustment Of Idle Speed481
Carburetor481
Removal Of Engine Primer482
Disassembly, Cleaning And Assembly Of Engine Primer482
Engine Primer482
Installation Of Engine Primer483
Primer Jets483
Adjustment Of Throttle And Mixture Controls483
Fuel Pressure Gauge484
Adjustment Of Engine Controls484
Troubleshooting (Fuel Pressure Gauge)485
Ignition Contents487
Electrical Power Supply491
Inspection Of Magneto491
Height Of Spring In Distributor Block Tower492
Contact Points492
Installation And Timing (Magneto To Engine)493
Engine Timing Marks494
Timing Light Connected To Magneto494
Timing Marks On Magneto Rotor496
Painted Tooth Centered In Timing Window496
Timing Mark On Rotor Aligned With Pointer496
Internal Timing Of Magneto497
Timing Light Connected To Magneto And Breakers497
Cam End View Of Magneto499
Removal Of Impulse Coupling500
Inspection Of Impulse Coupling500
Removing Impulse Coupling501
Checking Flyweight To Stop Pin Clearance501
Stop Pin Installation Dimension501
Checking Flyweight Axial Wear With Drill Shank502
Checking Flyweight Radial Wear With Gauge502
Points Of Coupling Body Wear503
Acceptable And Deformed Coupling Springs503
Installation Of Impulse Coupling504
Checking Impulse Coupling For Magnetization505
Orientation Of Spring In Coupling Body505
Lifting Inner End Of Spring505
Ignition Harness506
Inspection Of Harness506
Checking Harness Lead Continuity507
Checking Harness Lead Lnsulation Resistance507
Modified Pliers507
Removing Spring From Lead Assembly507
Maintenance Of Harness508
Assembly Tool509
Using Assembly Tool509
Ferrule Positioned Under Braid510
Ferrule Seating Tool510
Position Of L 1-8627 Kit And Contact Spring At Start Of Installation511
Position Of 11-8627 Kit And Contact Spring After Installation511
Lubricating Sleeve511
Lubricating Ferrule Shoulder511
Coupling Troques512
Removal Of Spark Plugs513
Removing Spark Plug Frozen To Bushing513
Inspection And Cleaning Of Spark Plugs514
Installation Of Spark Plugs515
Removal Of Ignition Switch515
Installation Of Ignition Switch515
Ignition Switch Wire Positions516
Engine Indicating Contents519
Power520
Manifold Pressure Gauge520
Troubleshooting (Manifold Pressure Indicator)520
Tachometer Indicator521
Troubleshooting Tachometer521
Engine Oil Pressure Gauge522
Temperature522
Oil Temperature Indicator522
Troubleshooting (Engine Oil Pressure Gauge)522
Exhaust Gas Temperature Gauge523
Removal Of Egt Probe And Gauge523
Cleaning And Inspection Of Egt Gauge523
Troubleshooting (Oil Temperature Indicators)523
Installation Of Egt Probe And Gauge524
Cylinder Head Temperature Gauge524
Troubleshooting (Exhaust Gas Temperature Gauge)524
Troubleshooting (Cylinder Head Temperature Gauge)525
Exhaust Contents527
Inspection Of Exhaust System528
Exhaust System Inspection Points528
Oil System Contents531
Removal Of Oil Cooler532
Installation Of Oil Cooler532
Removal Of Oil Pressure Sensor532
Installation Of Oil Pressure Sensor533
Starting Contents536
Troubleshooting (Starter)538
Cranking540
Maintenance Of Starting System540
Exploded View Of Gear Reduction Starting Motor540
Overhaul Of Starting Motor541
Removal Of Starting Motor541
Disassembly Of Starting Motor541
Brushes541
Turning Starting Motor Commutator542
Testing Motor Armature For Shorts542
Testing Motor Fields For Grounds542
Armature543
Field Coils543
Brush Holders543
Bendix Drive543
Assembly Of Starting Motor544
No-Load Test Hook-Up544
Stall-Torque Hook-Up544
Bench Test545
Starting Motor Control Circuit545
Starting Motor Service Test Specification546
External Power Receptacle546
Lubrication Chart (Air Conditioning Condenser) 1D22556
Charts And Wiring Diagrams Contents565
Torque Requirements566
Flare Fitting Torques566
Recommended Nut Torques567
General Requirements567
Conversion Tables570
Decimal Conversions571
Centigrade - Farenheit Conversion Table573
Decimal Equivalents Of Drill Sizes575
List Of Consumable Materials576
Vendor Information582
Electrical Schematics584
Electrical Wire Coding584
Electrical Symbols585
Electrical Schematic Index586
Annunciator (Early Models)589
Annunciator (Later Models)590
Alternator (Early Models)591
Alternator (Later Models)592
Starters593
Air Conditioning/Air Blower594
Avionics Bus (With Master, Emergency Switches)595
Pitot Heat595
Fuel Pump595
Digital And Electrical Clock And Hourmeter596
Engine Gauges596
Alternate Turn And Bank597
Turn And Bank597
Anti-Collision - Wing Strobes598
Anti-Collision Beacon And Wing Strobes598
Anti-Collision - Beacon599
Recognition Light599
Landing Light599
Position599
Cabin, Dome And Cigar Lighter600
Panel Lighting (Early Models)600
Panel Lighting (Later Models)601
Radio Panel Lighting602
Stall Warning602
Special Purpose Equipment Contents605
Tools And Test Equipment606
Tire Balancer Building Instructions607
Tire Balancer Fixture607
Control Surface Balancing Tool608
Orifice Replacement Tool609
Fabricated Tool For Baggage Door Lock610
Retainer Ring Tool610
Fabricated Aileron Bellcrank Rigging Tool611
Fabricated Rudder Rigging Tool611
Fabricated Aileron And Flap Rigging Tool612
Fabricated Stabilator Rigging Tool613