tablE of contEntS cHaptEr 1: SErial nUMbEr location ............1 cHaptEr 2: iMportant SafEty inStrUctionS Read and Save These Instructions ................3 Electrical Requirements ..................... 4 cHaptEr 3: prEVEntatiVE MaintEnancE Recommended Cleaning Tips ..................5 Check for Damaged Parts ..................5 Care and Maintenance Instructions ................
Page 4
tablE of contEntS Belts Removal and Installation - Short Belt Run ............30 Belts Removal and Installation - Long Belt Run ............31 Pulley Axle Set Replacement ..................32 Drive Axle Set Replacement ..................33 Console Replacement ....................34 8.10 Console - Overlays &...
This Elliptical Trainer is intended for commercial use. To ensure caUtion! If you experience chest pains, nausea, dizziness, or your safety and protect the equipment, read all instructions before shortness of breath, stop exercising immediately and consult operating the MATRIX Elliptical Trainer. your physician before continuing. When using an electrical product, basic precautions should always be caUtion! Any changes or modifications to this equipment followed including the following: could void the product warranty.
This will power the console at all times and requires no minimum RPM for operation. These units can be daisy chained together, up to 4 units per dedicated 15 amp circuit, using a Matrix daisy chain cord adapter (sold separately).
3.2 cHEck for daMagEd partS do not use any equipment that is damaged or has worn or broken Preventative maintenance and daily cleaning will prolong the life and parts. Use only replacement parts supplied by Matrix Fitness look of your MATRIX Elliptical Trainer. Systems.
* Mild, water soluble, detergent – such as “Simple Green”, or other Matrix approved product montHlY maintenance items * Teflon based spray lubricant such as “Super Lube”, or other Matrix approved product 1) Inspect the console, handrails, link arms, pedal arms, and pedals * Vacuum cleaner with an extendable hose and crevasse tool for damage.
cHaptEr 4: conSolE oVErlay and workoUt dEScription 4.1 conSolE dEScription WORKOUT KEYS: Simple program view and selection buttons. Go: One touch Start. enter: To confirm each program setting. uP / DoWn leVel: Easy information and level selection. uP / DoWn time: Easy information and time adjustment. stoP: Ends workout and shows workout summary data.
cHaptEr 4: conSolE oVErlay and workoUt dEScription 4.2 workoUt SEtUp StEpS - ManUal 4.4 workoUt SEtUp StEpS - lEVEl baSEd rollinG Hills - Press to immediately begin a workout. Workout, resistance - The Rolling Hills program is a level based level, and time will automatically go to default settings.
4.7 workoUt SEtUp StEpS - conStant wattS tarGet Heart rate constant Watts - The Matrix Elliptical Trainer comes - Constant Watts is a unique program with standard digital contact heart rate sensors and are POLAR that allows you to vary your cadence or RPM and the Elliptical telemetry compatible.
cHaptEr 5: ManagEr ModE 5.1 ManagEr ModE oVErViEw The Manager's Custom Mode allows the club owner to customize the Elliptical Trainer for the club. 1) To enter Manager Mode, press and hold down the UP and DOWN LEVEL keys. Continue to hold down these two keys until the display reads Manager Mode and hit ENTER (Figure A). 2) To scroll through the list of options in Manager Mode, use the UP and DOWN LEVEL keys. Each of the custom settings will show on the display. 3) To select a custom setting, press the ENTER key when the desired setting is shown. 4) To change the value of the setting, use the UP and DOWN LEVEL keys.
cHaptEr 5: ManagEr ModE 5.2 ManagEr ModE inforMation CUSTOM SETTING DEFAULT MINIMUM MAXIMUM DESCRIPTION Maximum Time 95 min 10 min 95 min Sets the total run time of any program. Default Time 20 min 10 min Maximum Workout time when GO is pressed or when no time is selected Time during program set up.
cHaptEr 6: EnginEEring ModE 6.1 EnginEEring / SErVicE ModE oVErViEw To enter Engineering or Service Mode, hold the UP and DOWN LEVEL keys for 3 seconds until Manager Mode appears on the middle LED display. Press the UP or DOWN LEVEL key to scroll between the different Engineering (Figure A) and Service Modes (Figure B). EnginEEring ModE Disable errors: Displays the class A and B error codes. sPeeD unit: Sets the distance to show in miles or kilometers. macHine tYPe: Should be set for Elliptical Trainer at all times. PoWer saVe time: Sets the amount of time the console keeps the workout information after the completion of a workout.
cHaptEr 7: troUblESHooting 7.2 Error codES on tHE conSolE codE claSS dEScription SolUtion 0x02AB Machine type error. Set the correct machine type in Engineering Mode. 0x02B3 Resistance type error. Set the correct machine type in Engineering Mode. 0x0201 Low voltage on the battery Charge by running or by plugging (voltage under 11.2V).
cHaptEr 7: troUblESHooting 7.3 lcb lEd indicatorS lEd indicator dEScription LED 1 RPM (AC Plug In). LED 2 LED 3 +15V LED 4 Bus Voltage LED 5 RPM (Generator). LED 6 Status 1 (Program operation). LED 7 Status 2 (Resistance value in middle 1/2 VCC). LED 8 Status 3 (Digital Communication). LED 9 +12V (Console Power).
cHaptEr 7: troUblESHooting 7.4 troUblESHooting - diSplay iSSUES no diSplay on tHE conSolE or tHE diSplay iS diM wHEn rUnning lEd 9 lEd 1 lEd 8 lEd 5 SyMptoM: The console will not power up or the display is dim. cHEck point poSSiblE iSSUE SolUtion...
cHaptEr 7: troUblESHooting 7.5 troUblESHooting - Error 0x04a0 Error 0x04a0 (digital coMMUnication failUrE) lEd 1 lEd 8 SyMptoM: Error code 0x04A0 is displayed on the console. cHEck point poSSiblE iSSUE SolUtion LEDs 2, 3, 4, 6, and 7 should be ON. If they are OFF, the LCB is damaged.
cHaptEr 7: troUblESHooting 7.6 troUblESHooting - kEypad iSSUES all or SoME of tHE fUnction kEyS do not rESpond poSSiblE caUSES: 1) The keypad connection ribbon cable has not been plugged in correctly. 2) The keypad is damaged. 3) The UCB is damaged. SolUtion: 1) Perform a keypad test in Service Mode: a. Press and hold both the UP and DOWN LEVEL keys until Manager Mode appears on the display.
cHaptEr 7: troUblESHooting 7.7 troUblESHooting - rESiStancE iSSUES HigH or no rESiStancE poSSiblE caUSES: 1) The console cable is damaged or not properly plugged in. 2) The UCB is damaged. 3) The Generator is damaged. 4) The LCB is damaged. SolUtion: 1) Check the console cable connections at the UCB and LCB.
cHaptEr 7: troUblESHooting 7.8 troUblESHooting - pEdalS Slipping pEdalS Slipping poSSiblE caUSES: 1) The belt tension is not enough. 2) The one way bearing is damaged. SolUtion: 1) Remove the covers and check the belt tension. a. The drive belt should be tightened to 170 ft / lbs. b.
cHaptEr 7: troUblESHooting 7.10 troUblESHooting HEart ratE iSSUES HEart ratE fUnction doES not work or iS rEading incorrEctly poSSiblE caUSES: 1) The chest strap being used is not making good contact with the user's chest. 2) The chest strap is at a low battery status. 3) The chest strap is damaged.
cHaptEr 8: part rEplacEMEnt gUidE 8.1 front diSk rEplacEMEnt 1) Remove the crank arm plastic cap at the front disk (Figure A). 2) Detach the crank from the crank arm (Figures B & C). 3) Locate the center cap in the center of the front disk (Figure D). figUrE a figUrE b figUrE d...
Page 30
E 7) Thread the Matrix disk removal tool into the center hub (Figure G). 8) Turn the center bolt of the removal tool clockwise until the main disk can be removed (Figures H and I). Repeat if necessary for the opposite side disk.
cHaptEr 8: part rEplacEMEnt gUidE 8.2 front SHroUd rEplacEMEnt 1) Remove the front disks as outlined in Section 8.1. 2) Remove the screws that hold the front shrouds in place and to each other on each side (Figure A). note: You will need to lift the console mast boot to remove some of the screws.
cHaptEr 8: part rEplacEMEnt gUidE 8.3 lowEr control board rEplacEMEnt 1) Turn off the power and disconnect the cord from the machine. 2) Remove the right side front disk from the machine as outlined in Section 8.1. 3) Remove the right side front shroud as outlined in Section 8.2. 4) Disconnect all wires from the LCB (Figure A).
cHaptEr 8: part rEplacEMEnt gUidE 8.4 Ecb (ElEctronic brakE) rEplacEMEnt 1) Turn off power and disconnect the cord from the machine. 2) Remove the front disks as outlined in Section 8.1. 3) Remove the front shrouds as outlined in Section 8.2. 4) Unplug the ECB wire harness from the lower control board (Figure A).
cHaptEr 8: part rEplacEMEnt gUidE 8.5 Ecb bElt rEplacEMEnt 1) Turn off the power and disconnect the cord from the machine. 2) Remove the left side front disk from the machine as outlined in Section 8.1. 3) Remove the left side shroud from the machine as oultined in Section 8.2. 4) Remove the screw holding the ECB axle in place on the right side of the frame (Figure A).
cHaptEr 8: part rEplacEMEnt gUidE 8.6 driVE bElt rEplacEMEnt 1) Turn off the power and disconnect the cord from the machine. 2) Remove the right side front disk from the machine as outlined in Section 8.1. 3) Loosen the belt tension screw on the left side of the tension pulley and rotate the pulley counter clockwise until there is enough slack in the belt to remove it (Figures A &...
5) Remove the drive belt as outlined in Section 8.6. 6) Remove the 75 mm nut holding the pulley axle in place using the large socket available from Matrix (Figure A). 7) Use a hammer or mallet to remove the pulley axle from the left side (Figure B) and clean any debris from the frame (Figure C).
6) Release any bent tabs on the lock washer around the 75 mm nut holding the drive axle set to the frame (Figure A). 7) Remove the 75 mm nut holding the drive axle set to the frame using the large socket available from Matrix (Figure B).
cHaptEr 8: part rEplacEMEnt gUidE 8.9 conSolE rEplacEMEnt 1) Remove the 4 screws that hold the console to the top of the console mast (Figure A). figUrE a 2) Disconnect the data cable, heart rate, and ground wires and remove the console (Figure B). figUrE b 3) Reconnect the wire connections to the new console.
cHaptEr 8: part rEplacEMEnt gUidE 8.10 conSolE oVErlayS & kEypadS rEplacEMEnt 1) Remove the console as outlined in Section 8.9. 2) Remove the back cover of the console (Figure A). 3) Unplug and remove the faulty overlay (Figure B). figUrE a figUrE b 4) Clean the console area with alcohol to remove any left over adhesive (Figure C).
Page 40
cHaptEr 8: part rEplacEMEnt gUidE 8.10 conSolE kEypad / oVErlay rEplacEMEnt - continUEd 6) Peel part of the protective film from the back of the overlay (Figure E). 7) Push the overlay ribbon cable through the hole in the console and plug it in (Figure F). figUrE E figUrE f 8) Match the overlay to the cutout on the console (Figure G).
Page 41
cHaptEr 8: part rEplacEMEnt gUidE 8.10 conSolE kEypad & oVErlay rEplacEMEnt - continUEd 9) Press down on the corners of the overlay to keep it in place, then remove the protective film (Figure H & I). figUrE H figUrE i 10) Once the overlay is in the correct position, press down on the overlay with a cloth to adhere it to the console plastic (Figure J).
cHaptEr 8: part rEplacEMEnt gUidE 8.11 HandlEbar aSSEMbly rEplacEMEnt 1) Remove the two screws holding the plastic handlebar cover in place and remove the cover (Figures A & B). figUrE a figUrE b 2) Remove the 4 bolts that hold the handlebar to the console mast being careful to support the handlebar (Figures C and D). figUrE d figUrE c 3) Carefully remove the wires from inside the console mast until the connectors on the ends come free and disconnect.
cHaptEr 8: part rEplacEMEnt gUidE 8.12 HEart ratE gripS rEplacEMEnt 1) Using a flat screwdriver, pry the silver metal heart rate plate on the back side of the HR grip away from the plastic of the HR grip (Figure A). 2) Disconnect the HR grip wire and remove the metal plate (Figure B).
cHaptEr 8: part rEplacEMEnt gUidE 8.13 cUp HoldEr rEplacEMEnt 1) Remove the 2 screws holding the cup holder onto the console mast (Figure A). figUrE a 2) Remove the cup holder (Figure B). figUrE b 3) Reverse Steps 1-2 to install a new cup holder.
cHaptEr 8: part rEplacEMEnt gUidE 8.14 dUal action HandlEbar rEplacEMEnt 1) Remove the plastic cover where the dual action handlebar meets the pedal arm (Figure A). 2) Remove the bolt and bushings where the dual action handlebar and the pedal arm meet (Figure B). figUrE a figUrE b 3) Remove the two bolts holding the dual action handlebar to the console mast pivot (Figure C).
cHaptEr 8: part rEplacEMEnt gUidE 8.15 conSolE MaSt rEplacEMEnt 1) Remove the console as oultined in Section 8.9. 2) Remove the 2 screws on each side holding the dual action handlebars to the console mast pivot (Figures A & B). figUrE a figUrE b 3) Lift up the rubber boot at the bottom of the console mast (Figure C).
cHaptEr 8: part rEplacEMEnt gUidE 8.16 foot pEdalS rEplacEMEnt 1) Pull up on the rubber pad on top of the plastic pedal to expose the pedal screws (Figure A). 2) Remove the 4 Phillips screws that hold the plastic foot pedal to the foot plate (Figure B). figUrE a figUrE b 3) Remove the plastic foot pedal (Figure C).
cHaptEr 8: part rEplacEMEnt gUidE 8.17 pEdal arM rEplacEMEnt 1) Remove the plastic cover where the dual action handlebar meets the pedal arm (Figure A). 2) Remove the bolt and bushings where the dual action handlebar and the pedal arm meet (Figure B). note: Be sure to move the bushings from the old pedal arm to the new one (Figure C).
Page 49
cHaptEr 8: part rEplacEMEnt gUidE 8.17 pEdal arM rEplacEMEnt - continUEd 3) Remove the pedal as outlined in Section 8.16. 4) Remove the 3 bolts that hold on the mounting plate at the crank arm / pedal arm joint (Figure D). Note the plastic washer that mounts at the end of the shaft (Figure E). figUrE d figUrE E 5) Slide the pedal arm shaft out of the crank arm housing (Figure F) noting the order of the washers on the pedal arm shaft (Figure G). figUrE f figUrE g 6) Reverse Steps 1-5 to install a new pedal arm.
cHaptEr 8: part rEplacEMEnt gUidE 8.18 crank arM rEplacEMEnt 1) Remove the crank arm plastic cap at the front disk (Figure A). 2) Disconnect the crank arm from the crank assembly (Figure B). figUrE a figUrE b 3) Remove the 3 bolts that hold on the mounting plate at the crank arm / pedal arm joint (Figure C). Note the plastic washer that mounts at the end of the shaft (Figure D). figUrE c figUrE d...
Page 51
cHaptEr 8: part rEplacEMEnt gUidE 8.18 crank arM rEplacEMEnt - continUEd 4) Slide the pedal arm shaft out of the crank arm housing (Figure E) noting the order of the washers on the pedal arm shaft (Figure F). figUrE E figUrE f 5) Remove the 2 screws on each side holding on the rear end cap and remove it (Figure G &...
Page 52
cHaptEr 8: part rEplacEMEnt gUidE 8.18 crank arM rEplacEMEnt - continUEd 6) Remove the middle plastic cover from between the pedals by pulling it towards the rear of the unit (Figure I). figUrE i 7) Remove the 3 screws holding the top roller track in place (Figure J). figUrE j 8) Once the top track is removed, the crank arm can be removed from the unit.
cHaptEr 8: part rEplacEMEnt gUidE 8.19 rollEr rEplacEMEnt 1) Remove the 3 bolts that hold on the mounting plate at the crank arm / pedal arm joint (Figure A). Note the plastic washer that mounts at the end of the shaft (Figure B). figUrE a figUrE b 2) Slide the pedal arm shaft out of the crank arm housing (Figure C) noting the order of the washers on the pedal arm shaft (Figure D). figUrE c figUrE d...
Page 54
cHaptEr 8: part rEplacEMEnt gUidE 8.19 rollEr rEplacEMEnt - continUEd 3) Remove the 2 screws on each side holding on the rear end cap and remove it (Figure E & F). figUrE E figUrE f 4) Remove the middle plastic cover from between the pedals by pulling it towards the rear of the unit (Figure G). figUrE g...
Page 55
5) Remove the 3 screws holding the top roller track in place (Figure H). 6) Remove the screw holding the roller to the crank arm (Figure I). figUrE H 7) Remove the roller from the crank arm using the roller puller available from Matrix (Figure J). figUrE i figUrE j 8) Reverse Steps 1-7 to install a new roller.
cHaptEr 8: part rEplacEMEnt gUidE 8.20 rollEr track rEplacEMEnt 1) Remove the 3 bolts that hold on the mounting plate at the crank arm / pedal arm joint (Figure A). Note the plastic washer that mounts at the end of the shaft (Figure B). figUrE a figUrE b 2) Slide the pedal arm shaft out of the crank arm housing (Figure C) noting the order of the washers on the pedal arm shaft (Figure D). figUrE c figUrE d...
Page 57
cHaptEr 8: part rEplacEMEnt gUidE 8.20 rollEr track rEplacEMEnt - continUEd 3) Remove the 2 screws on each side holding on the rear end cap and remove it (Figure E & F). figUrE E figUrE f 4) Remove the middle plastic cover from between the pedals by pulling it towards the rear of the unit (Figure G). figUrE g...
Page 58
cHaptEr 8: part rEplacEMEnt gUidE 8.20 rollEr track rEplacEMEnt - continUEd 5) Remove the 3 screws holding the top roller track in place (Figure H). figUrE H 6) Move the crank arm to the side off of the roller track. 7) Remove the 3 screws holding the bottom roller track to the frame (Figure I) and remove the roller track (Figure J).
cHaptEr 8: part rEplacEMEnt gUidE 8.21 tESting tHE Elliptical trainEr oncE tHE Unit or rEplacEMEnt part iS fUlly inStallEd and aSSEMblEd and propErly placEd on tHE floor, USE tHE following inStrUctionS to SEtUp and tESt tHE MacHinE: 1) Check that the console is set for elliptical (EP). a. Press and hold both LEVEL keys until Manager Mode appears on the display.
cHaptEr 9: Elliptical trainEr SpEcificationS and aSSEMbly gUidE 9.2 faStEnErS & aSSEMbly toolS QUantity part # SkEtcH dEScription packagE color PHILLIPS SCREWDRIVER 13 MM OPEN WRENCH 4 MM ALLEN WRENCH 6 MM ALLEN WRENCH 8 MM ALLEN WRENCH SOCKET HEAD CAP SCREW (M8 X 20L) PINK WASHER (8.4 X 15.5 X 1.6T) PINK...
cHaptEr 9: Elliptical trainEr SpEcificationS and aSSEMbly gUidE 9.3 Elliptical trainEr aSSEMbly StEpS aftEr tHESE aSSEMbly StEpS arE coMplEtE, bE SUrE to SEtUp and tESt tHE Unit aS oUtlinEd in SEction 8.21.
cHaptEr 9: Elliptical trainEr SpEcificationS and aSSEMbly gUidE 9.4 lEVEling tHE Elliptical trainEr stabiliZinG tHe elliPtical trainer After positioning the elliptical trainer in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your elliptical trainer needs to be leveled.
cHaptEr 10: SoftwarE UpgradE procEdUrE 10.1 SoftwarE UpgradE procEdUrE 1) Copy the software files "SRPDJMVH" onto a USB drive. 2) Turn on the power to the Elliptical Trainer, wait until the standby picture has been cleared. 3) Insert the USB drive into the Reprogram Port in the back of the console back cover (Figure A). 4) The upgrade procedure will run automatically.
Page 74
M atrix fitn ES S Sy S tEM S c o r p. 1610 LANDM ARk DR IVE C OTTA GE GR O V E WI 5 352 7 U S A w w w. m a t r i x f i t n e s s . c o m TOLL FREE 866.693.4863 FA X 6 08.
Need help?
Do you have a question about the E5x-02 and is the answer not in the manual?
Questions and answers