Anita Garudan GZ-539 Series User Manual
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Anita Garudan GZ-539 Series User Manual

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User´s manual
GZ-539 Series
ANITA B, s.r.o.
Průmyslová 2453/7
680 01 Boskovice
Czech Republic
tel: +420 516 454 774
+420 516 453 496
fax: +420 516 452 751
e-mail:
info@anita.cz

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Summary of Contents for Anita Garudan GZ-539 Series

  • Page 1 User´s manual GZ-539 Series ANITA B, s.r.o. Průmyslová 2453/7 680 01 Boskovice Czech Republic tel: +420 516 454 774 +420 516 453 496 fax: +420 516 452 751 e-mail: info@anita.cz...
  • Page 2 All rights reserved All rights reserved property of Anita B and protected by copyright. The use of this content without written permission is prohibited. Copyright © Anita B s r.o. (2016)
  • Page 3 Forewords Thank you for using our Computerized Control System for Special Sewing Machine. It is appreciated that you do read this manual carefully in order to operate the machine correctly and effectively. If the user operates the machine contrary to regulations herein, thus cause loss to user or third party, we will not take responsibility.
  • Page 4 Safety Matters for Attention Signs & Definitions of Safety Marks This User’s Manual and the Safety Marks printed on the products are for you to use this product correctly so as to be away from personal injury. The signs and definitions of Marks are shown in below: The incorrect operation due to negligence will cause the serious personal injury or Danger...
  • Page 5 Installation Please ask the trained technicians to install the sewing machine. Don’t connect machine to power supply until the installation is finished. Otherwise the action of sewing machine may cause personal injury once the start switch is pressed at that situation by mistake. When you tilt or erect the head of sewing machine, please use both of your hands in that operation.
  • Page 6 For the repair, maintenance and inspection of the electrical component, please contact the professionals at the manufacturer of control system in time. At following circumstances, please cut off the power and pull off the plug at once so as to avoid the personal injury caused by the mis-operation of start switch:. 1.Repair, adjustment and inspection 2.

  • Page 7: Table Of Contents

    Table of Content 1 General Information ........................1 1.1 Summary ..........................1 1.2 Specification ........................1 1.3 Matters for Safe Using ......................1 1.4 The Preventions on Instruction ................... 3 1.5 Operation Method ....................... 5 1.6 Sewing Pattern List ......................6 2 Preparation before Sewing ......................
  • Page 8 3.7.2 Create the Customized Pattern ................55 3.7.3 Copy Customized Pattern ..................55 3.7.4 Edit the Customized Pattern ................... 56 3.8 Saved Pattern ........................57 3.8.1 Set the Saved Pattern ....................58 3.8.2 Register Pattern ...................... 59 3.8.3 Copy the Saved Pattern ..................60 3.9 Continuous Sewing ......................
  • Page 9 3.14.3 Input Signal Test ....................127 3.14.4 Main Shaft Speed Test ..................128 3.14.5 Output Signal Test ....................128 3.14.6 Continuous Running ................... 129 3.14.7 Swing/ Cloth-feeding Motor Origin Detection ........... 130 3.14.8 Swing Motor Aging .................... 131 3.14.9 Shuttle Adjustment ..................... 131 3.14.10 Integrated Motor Calibration ................

  • Page 10: General Information

    1 General Information 1.1 Summary Computerized control system for high-speed zigzag sewing machine: 1) Adoption of the world leading AC servo control technology on main shaft motor provides high torque, good efficiency, stable speed and low noise; 2) Diversified design of control panel can meet the special requirement of users on attachment;...

  • Page 11: Summary

     Electrical Disturbance  Beside the wave launcher with strong electrical wave and magnetic field or the high cyclic machine.  Temperature/ Humidity  Temperature below 0℃ or above 35℃  Outdoors or the area directly shined by sun  Beside stove (heater). ...

  • Page 12: The Preventions On Instruction

     Only can the trained technicians perform the repair and maintenance of this machine.  When replacing the needles and shuttles, user has to turn off the power.  Please use the spare parts from the authorized manufacturers  Others ...
  • Page 13 1、When you leave the machine, please turn it off. 3、If user needs tilt the head or replace the 4、Grounding the machine with ground cable. needle or thread the upper thread, please turn off the power 5、 Do not use the household terminal block to 6、For opening the control box, please turn off the let machines to share one power supply power and take away the plug from socket firstly,...

  • Page 14: Operation Method

    10、 、 If the fuse is burnt, please solve the problem before replacing a new one with same capacity. 1.5 Operation Method The touching panel of zigzag sewing controller adopts the advanced touching operation technology, whose friendly interface and easy control bring the revolutionary changes to the daily usage of the users.

  • Page 15: Sewing Pattern List

    1.6 Sewing Pattern List Name Stitch Form Stitch Number Max Swing Width Line 2-point zigzag 3-point zigzag 4-point zigzag Scallop Standard (Right) Lunar Average 24 Stitches Average 12 Stitches Scallop Standard (Left) Lunar...
  • Page 16 Average 24 Stitches Average 12 Stitches Blind Stitch Form (Left) Blind Stitch Interval (Right) Left T（this pattern does not exist at Single Stepping Model） Right T（ this pattern does not exist at Single Stepping Model） Pattern 1（this pattern does not exist at Single Stepping Model）...

  • Page 17: Preparation Before Sewing

    2 Preparation before Sewing 2.1 Installation of Needle In order to avoid the personal injury due to the sudden move, user should perform the operation after the motor stops completely. 1） Turn the wheel to lift the needle to the highest position.

  • Page 18: Installation Of Bobbin Case

    1） Turn the wheel to lift the needle to the highest position. ○ 2） Draw the handle on the bobbin case and take it off 2.3 Wind the Bottom Thread In order to avoid the personal injury due to the sudden move, user should perform the operation after the motor stops completely.

  • Page 19: Wind The Bottom Thread

    Direction A：Reduce the amount Direction B：Increase the Amount 6） If user can not wind the thread smoothly, user ○ should loosen the nut ,4 , turn the winding tension device and adjust the height of the thread ○ tension plate The standard position is that the center height of shuttle core is same as that of tensions plate.

  • Page 20: Method For Putting Shuttle Core

    1） Turn the wheel to lift the needle to the highest position. 2） Pull the about 5cm thread from the shuttle core and put them into the bobbin case. 3） Thread in the order of the number. Pull thread form the opening. Pulling the bottom thread will have the shuttle core to rotate in the direction of arrow.
  • Page 21 1）Turn the wheel to lift the needle to the up position 2）Thread according to the number order on picture. 3）Draw the thread out of needle at about 10cm. 2.6 Adjustment of Cloth-feeding Length 1） Use the operation panel to adjust the length of feeding cloth.

  • Page 22: Adjustment Of Cloth-Feeding Length

    2.7 Adjustment of Contraction Sewing The contraction sewing is to operate the feeding bar to reduce the feeding interval to stop sewing at the sewing start or sewing end. 1）Adjust the feeding length via the operation panel. Contrary Feeding：Press to have access to the interface for setting the contrary feeding.

  • Page 23: Operations

    3 Operations 3.1 Basic Operations 1、Turn on Power SwitchWhen the needle rod is not at the upper position, the system will give “Needle Up Posi. Error”. At this moment, user has to turn the wheel to move the needle rod to the upper position.

  • Page 24: Buttons

    ○ stepping that part again is to cut thread 3.2 Buttons...
  • Page 25 Functions： Functions Content The left part of it will display the title of interface, while the right part of it will display the date and time. Title When user presses a button, the left part of the title will be refreshed to the function description of that button.

  • Page 26: Before Setting Pattern

    3.3 Before Setting Pattern hen user uses the presser, needle plate and feeding vice beyond the standards, the incorrect value may se the crashes between needle and needle plate us causes the needle-breakage) or the feeding vice and needle plate. Therefore, user has to follow rules on the value limits according to the scale standard, the Max swing of needle is 8mm.
  • Page 27 Max Normal Feeding Limits [Note] Use parameter「General Setting」->「Swing Limits Display」to turn off the display of the limits value at power-on. Setting Method： Have access to Information Mode Press in main interface to have access to the interface of information mode Have access to parameter setting In the interface of information mode, press...

  • Page 28: Set Max Swing Of Needle

    Select「General Setting」parameter In the parameter setting interface, select 「General Setting」 Parameter Setting Open this parameter group. Then user can set the parameters like Max Swing, Base Line, Max Contrary Feeding Amount and Max Normal Feeding Amount. 3.3.1 Set Max Swing of Needle There are two ways to limit the max needle swing：...
  • Page 29 Setting Method： 1、Select「Swing Type」 Follow the steps 1~4 at above to enter the interface setting general parameters. Select “Swing Type” and press “P1-0”. 2、Set Swing Type As the picture shows, user can select “Center Symmetric” or “L/R Symmetric”. Press to confirm the selection.
  • Page 30 3 、 Select “Center Symmetric Swing Limits” Return to the setting interface of general parameter and select “Center Symmetric Swing Limits” and press “P1-1”. Set “Center Symmetric Swing Limits” Use number keys to input the value and press to confirm. Select “Swing Left Limits”...

  • Page 31: Setting Of Base Line

    Set “Swing Left Limits” Use number keys to input the value and press to confirm. Set “Swing Right Limits” The setting method is same as that in above. 3.3.2 Setting of Base Line User can set the position of the base line at Left, Right or Center.

  • Page 32: Setting Of The Feeding Amount

    Setting Method： 1、Select “Base Line Position” Enter the interface for setting general parameter, select “Base Line Position” and press “P1-4”. 2、Set Position of Base Line As shown in right picture, there are “Center”, “Left” and “Right”. Press to confirm the selection. 3.3.3 Setting of the Feeding Amount When user uses the different standard parts, he can set the max feeding in normal direction and the max feeding in contrary direction.

  • Page 33: Main Interface

    1、Select “Contrary Feeding Limits” Have access to the interface for setting general parameters, select “Contrary Feeding Limits” and press “P1-5” 2、Set “Contrary Feeding Limits” Use number keys to input the value and press to confirm. 3、Set “Normal Feeding Limits” Refer to the operations in steps 1~2 and select “Normal Feeding Limits”...

  • Page 34: Patten Selection

    Example： We use 2-points zigzag (Program Sewing Mode) as the example: Interface for selecting Interface for setting shapes shapes Interface for setting reverse sewing Interface for setting sewing mode [Note 1]: if you select free sewing mode, the system will not enter the sewing mode setting interface at pressing [Note 2]: if you select overlapped sewing mode, the system will not enter the interface for setting reverse sewing at pressing...
  • Page 35 Functions： Functions Contents Current Pattern Display the pattern selected currently Select 20 basic patterns, customized patterns, memory Pattern Selection Area pattern, continuous sewing and cyclic sewing. (Single Stepping Model is 14) Page Key Turn the pages for display Description of Pattern Selection： Figures Description Line...
  • Page 36 4-points Zigzag Right Standard Scallop Right Lunar Scallop Right 24-stitch Average Scallop Right 12-stitch Average Scallop Left Standard Scallop Left Lunar Scallop Left 24-stitch Average Scallop Left 12-stitch Average Scallop Left Blind Stitch Right Blind Stitch...
  • Page 37 Left T Sewing(this pattern does not exist at Single Stepping Model) Right T Sewing(this pattern does not exist at Single Stepping Model) Pattern 1(this pattern does not exist at Single Stepping Model) Pattern 2(this pattern does not exist at Single Stepping Model) Pattern 3(this pattern does not exist at Single Stepping Model)

  • Page 38: Standard Pattern Selection

    3.5.1 Standard Pattern Selection In shape setting interface, user can press basic pattern button. There are 20 basic patterns for selection. After the successful selection, the system will enter the interface for setting shape. 【Note】This sitting does not have for Single Stepping Model. 3.5.2 Customized Pattern Selection In the shape setting interface, press to have access to the interface for selecting customized...
  • Page 39 Functions： Functions Contents Pattern Display Display the shape of the selected pattern New Pattern Create a new customized pattern Copy Copy the customized pattern that is selected Shift the sing-selection / multi-selection. The multi-selection enables user to select several patterns at one time, which is used at pattern deletion Single Selection/...

  • Page 40: Selection Of The Saved Pattern

    3.5.3 Selection of the Saved Pattern After the registration, the basic patterns or the customized patterns will become the saved pattern. The parameters, sewing mode and reverse sewing of the saved pattern are independent. At most, 500 saved patterns can be registered in the memory. In the interface of setting shape, user can press to have access to the interface for selecting the saved patterns.

  • Page 41: Continuous Sewing Selection

    Page No. Display current page/ total page Page Key Turn the pages Cancel Cancel the current operation and quit Confirm the selection of current pattern and have access to the Enter interface for setting the saved pattern. [Note] This button can only be used at single selection status 3.5.4 Continuous Sewing Selection The continuous sewing is the function to connect the different patterns or sew the pattern whose estimated stitch number is over 500 stitches.

  • Page 42: Cyclic Sewing Selection

    ：Single Selection ：Multi-selection Delete the selected pattern. Deletion [Note] The pattern being embroidered can not be deleted Display the number of the continuous sewing pattern saved in Pattern Selection Area operation panel. Page No. Display current page/ total page Cancel Cancel the current operation and quit Confirm the selection of current pattern and have access to the Enter...

  • Page 43: Setting Of Basic Pattern

    New Pattern Create a new cyclic sewing pattern Copy Copy the selected cyclic sewing pattern Shift the sing-selection / multi-selection. The multi-selection enables user to select several patterns at one time, which is used at pattern deletion Single Selection/ ：Single Selection multi-selection ：Multi-selection Delete the selected pattern.
  • Page 44 【Note】This sitting does not have for Single Stepping Model. Functions： Display the current patterns. User can press it to return to Current Pattern the interface for selecting the shape Display the Max speed. Press it to have access to the setting Display &...

  • Page 45: Setting Of X-Points Zigzag Sewing (X Can Be 2, 3 And 4)

    ：Ineffective Turn on/off the back reverse sewing ：Effective Back Reverse Sewing Switch ：Ineffective Register the current pattern. Registration [Note] The registration is only available at free sewing or overlapped sewing. Instructions on Parameter Setting： At here, we will explain how to set the Max Speed and the Position of Base Line. The method for setting the normal feeding amount and contrary feeding amount is same as that of Max Speed Set the Max Speed In the interface for setting shape, user...
  • Page 46 【Note】This sitting does not have for Single Stepping Model. Functions： Display the current pattern. Press it to return to the shape Current Pattern selection interface. Display the swing width. Press it to have access to the Display and Setting of interface for setting the swing width.
  • Page 47 Display the contrary feeding value. Press it to have access Display & Setting of to the setting interface of the contrary feeding. Contrary Feeding Display the position of the start point. Press it to have access to the interface for setting the start point. ：Random Display &...

  • Page 48: Set Scallop

    Set Start Point In the interface for setting shape, user needs press to have access to the interface for setting the start point. Find a proper position and press to finish the operation. 3.6.3 Set Scallop We use the right standard scallop as the example. 【Note】This sitting does not have for Single Stepping Model.
  • Page 49 Base Line The figure displayed can be changed via 「 General Parameter」->「Base Line Position」: Left： Center： Right： Display the Max speed. Press it to have access to the setting Display & Setting of interface of speed. Max Speed Display the normal feeding value. Press it to have access to Display &...

  • Page 50: Set Blind Stitch

    3.6.4 Set Blind Stitch We use the left blind stitch as example. 【Note】This sitting does not have for Single Stepping Model. Functions： Display the current pattern. Press it to return to the shape Current Pattern selection interface. Display the swing width. Press it to have access to the Display and Setting of interface for setting the swing width.
  • Page 51 Display the position of the base line. Press it to have access to the interface for setting the base line The figure displayed can be changed via 「 General Parameter」->「Base Line Position」: Display and Setting of Left： Base Line Center： Right：...

  • Page 52: Set Left T Sewing(Not Available In Single Stepping Model)

    3.6.5 Set Left T Sewing(Not Available in Single Stepping Model) Functions： Display the current pattern. Press it to return to the shape Current Pattern selection interface. Display the swing width. Press it to have access to the Display and Setting of interface for setting the swing width.
  • Page 53 Display the normal feeding value. Press it to have access to Display & Setting of the setting interface of the normal feeding Normal Feeding Display the compensation value. Press it to have access to Display and Setting of the interface for setting the compensation value. Compensation Display the position of the start point.

  • Page 54: Set Right T Sewing(Not Available In Single Stepping Model)

    3.6.6 Set Right T Sewing(Not Available in Single Stepping Model) Function： Display the current pattern. Press it to return to the shape Current Pattern selection interface. Display the swing width. Press it to have access to the Display and Setting of interface for setting the swing width.
  • Page 55 Display the normal feeding value. Press it to have access to Display & Setting of the setting interface of the normal feeding Normal Feeding Display the compensation value. Press it to have access to Display and Setting of the interface for setting the compensation value. Compensation Display the position of the start point.

  • Page 56: Set Pattern 1(Not Available In Single Stepping Model)

    3.6.7 Set Pattern 1(Not Available in Single Stepping Model) Functions： Display the current pattern. Press it to return to the shape Current Pattern selection interface. Display the swing width. Press it to have access to the Display and Setting of interface for setting the swing width.
  • Page 57 Display & Setting of Normal Feeding Display the compensation value. Press it to have access to Display and Setting of the interface for setting the compensation value. Compensation Display the position of the start point. Press it to have access to the interface for setting the start point. ：Center 1 ：Center 2 ：Left...

  • Page 58: Set Pattern 2(Not Available In Single Stepping Model)

    3.6.8 Set Pattern 2(Not Available in Single Stepping Model) Functions： Display the current pattern. Press it to return to the shape Current Pattern selection interface. Display the swing width. Press it to have access to the Display and Setting of interface for setting the swing width.
  • Page 59 Normal Feeding Display the contrary feeding value. Press it to have access Display & Setting of to the setting interface of the contrary feeding Contrary Feeding Display the position of the start point. Press it to have access to the interface for setting the start point. ：Right 1 ：Center 1 ：Left 1...

  • Page 60: Set Pattern 3(Not Available In Single Stepping Model)

    3.6.9 Set Pattern 3(Not Available in Single Stepping Model) Functions： Display the current pattern. Press it to return to the shape Current Pattern selection interface. Display the swing width. Press it to have access to the Display and Setting of interface for setting the swing width.
  • Page 61 Normal Feeding Display the contrary feeding value. Press it to have access Display & Setting of to the setting interface of the contrary feeding Contrary Feeding Display the position of the start point. Press it to have access to the interface for setting the start point. ：Right 1 ：Center 1 ：Left 1...

  • Page 62: Set Pattern 4(Not Available In Single Stepping Model)

    3.6.10 Set Pattern 4(Not Available in Single Stepping Model) Functions： Display the current pattern. Press it to return to the shape Current Pattern selection interface. Display the swing width. Press it to have access to the Display and Setting of interface for setting the swing width.

  • Page 63: Customized Pattern

    Normal Feeding Display the contrary feeding value. Press it to have access Display & Setting of to the setting interface of the contrary feeding Contrary Feeding Display the position of the start point. Press it to have access to the interface for setting the start point. ：Left 1 ：Left 2 ：Right 1...

  • Page 64: Set Customized Pattern

    At most 500 customized patterns can be saved, and each pattern can contain 500 stitches. 3.7.1 Set Customized Pattern According to the content in [3.5.2 Customized Pattern Selection], user can have access to the interface for setting customized pattern. Functions： Display the current pattern number.

  • Page 65: Create The Customized Pattern

    Base Line The figure displayed can be changed via 「 General Parameter」->「Base Line Position」: Left： Center： Right： Set Y scaling ratio（Only available in double stepping Y Scale Setting model） Refer to the description at the setting of basic pattern. Press this button, the system will make the mirror of the pattern along Y axis Y Mirror 3.7.2 Create the Customized Pattern...

  • Page 66: Edit The Customized Pattern

    copy and press to have access to the interface for copying the customized pattern. Its operation method is same as that in creating the customized pattern. Press to quit, while press confirm the operation and to return to the interface for selecting the customized pattern.

  • Page 67: Saved Pattern

    Press to adjust the needle number. At same time, the icon in pattern display area will move along with the setting. Display the needle swing width of the current stitch. That value stands for the X absolute coordinate. Display and Setting of Swing Width Press to adjust the value, the range of it is...

  • Page 68: Set The Saved Pattern

    while he can edit the parameters of the saved pattern from the basic pattern. 3.8.1 Set the Saved Pattern According to the contents in [3.5.3 Selection of the Saved Pattern], user can have access to the interface for setting the saved pattern. The saved pattern registered from the basic pattern 【Note】This sitting does not have for Single Stepping Model.

  • Page 69: Register Pattern

    Pattern Shape Display the shape of pattern at registration. Registration Display the Max speed. Press it to have access to the setting Display & Setting of Max Speed interface of speed.。 Display the parameters corresponding to the registered shape at present. For the setting method and the displayed Pattern Parameter content, please refer to the relating section in basic pattern and customized pattern.

  • Page 70: Copy The Saved Pattern

    End Registration After the successful registration, the system will enter the pattern setting interface, where the registered pattern will become the current sewing pattern. 3.8.3 Copy the Saved Pattern 1 、 Have Access to Pattern Copy Interface In the interface for setting the saved pattern, press to have access to the pattern copy interface.

  • Page 71: Continuous Sewing

    3.9 Continuous Sewing The continuous sewing is formed by one or more saved patterns. The continuous sewing can contain 32 steps at most, and user can set at most 500 stitches in each step. The continuous sewing is sewn as one pattern. Example：...

  • Page 72: Create Continuous Sewing

    interface for selecting the continuous sewing pattern. Steps of Continuous Display the continuous sewing steps. Use Sewing to shift the registration information of steps in the continuous sewing Press it to have access to the interface for editing the Edition continuous sewing.

  • Page 73: Copy Continuous Sewing

    3.9.3 Copy Continuous Sewing According to the contents in [3.5.4 Continuous Sewing Selection], user can select the pattern for copy and press to have access to the continouse sewing copy interface. The operation is same as that in the creation of continuous sewing. Press to cancel the operation, press to confirm the operation and return to the continuous sewing selection interface.
  • Page 74 Stitch Number of Step Display the stitch number in current step. Page Number Display the current page/ total pages Cancel Cancel the operation and quit Page Key Turn the page. Press it to have access to the selection interface of quoted Load Pattern patterns.

  • Page 75: Cyclic Sewing

    2、 Continue Editing Steps Repeat the operation at above to add new quoted patterns (Here, we added No.5, No.1 and No.10 pattern in order). If user wants to delete a quoted pattern, he should click its number and press 3、 Save Continuous Sewing Press to confirm the saving and return to the setting interface of continuous...

  • Page 76: Set Cyclic Sewing

    1、 Register the 2-points zigzag sewing to pattern 1 and register the line to pattern 2 2、 Set the stitch number as shown in table below: Steps Pattern No. Stitch Number 3、In edition interface, press to finish the operation. 3.10.1 Set Cyclic Sewing According to the contents in [3.5.5 Cyclic Sewing Selection], user can have access to the interface for setting the cyclic sewing.

  • Page 77: Create Cyclic Sewing

    Reverse Sewing Setting Refer to the description at Basic Pattern Display the number of saved pattern quoted in the current Quoted Number step. Sewing Method Display the current sewing method [Note]: If the sewing mode of the pattern quoted in current step is free sewing or overlapped sewing, the system will not display the stitch number, stop status, presser stop position and presser up time as below: 3.10.2 Create Cyclic Sewing...

  • Page 78: Copy Cyclic Sewing

    Number Exists” 3.10.3 Copy Cyclic Sewing According to the contents in [3.5.5 Cyclic Sewing Selection], user can select the pattern for copy and press to have access to the cyclic sewing copy interface. The operation is same as that in the creation of cyclic sewing.
  • Page 79 Functions： Cyclic Sewing Number Display the cyclic sewing number. Step Display the current step Set whether the current step is single sewing. [Note 1]: If the current step is free sewing, the current Single Sewing step can not be set as single sewing. [Note 2]: If the current step is overlapped sewing, the current step can only be the single sewing.
  • Page 80 ：Needle Up Stop [Note] It can not be set when the current step is overlapped sewing or free sewing Set the presser position of current step ：Presser Down Stop Presser Position ：Presser Up Stop [Note] It can not be set when the current step is overlapped sewing or free sewing Presser Up Time Set the presser up time at current step.
  • Page 81 2、Select the Quoted Pattern Press button (B) to enter the interface for selecting the quoted pattern, where user can select the saved pattern or the continuous sewing for adding. Here, we select No.1 pattern, please press to confirm it. 3、 Set Step Parameter After the pattern selection, user can use C to check the sewing mode of current step.

  • Page 82: Sewing Mode Setting

    4、 Continue Editing Step Set the current step as 2. Repeat the operations at above and add more quoted patterns. 5、 Save Cyclic Sewing Press to confirm saving and enter interface for setting cyclic sewing. 3.11 Sewing Mode Setting  According to the contents in [3.4 Main Interface] and [3.6.1 Setting of Line], user can use or press sewing mode button at pattern setting interface to enter the setting interface of sewing mode.

  • Page 83: Overlapped Sewing

    Functions： Free Sewing Press it to select free sewing mode Overlapped Sewing Press it to select overlapped sewing mode. Program Sewing Press it to select program sewing mode Current Pattern Display the shape of current pattern 3.11.1 Overlapped Sewing  In overlapped sewing, the system will open the auto trimming and single sewing as default.

  • Page 84: Program Sewing

    Step D C. Press the setting key to enter the overlapped sewing setting interface. Range: 0~9。 Operation： Press A, B, C or D to enter the overlapped sewing setting interface. At here, we set the stitch number of step A, B and C at 4 respectively. The total step number (D) at 5.
  • Page 85 Functions： Display the stitch number of each step in the program sewing. Step Information Press it to enter the setting interface of program sewing. Press it to turn the pages Page Key [Note]: Only display when the step number is over 10. Set Program Sewing：...

  • Page 86: Set Reverse Sewing

    If the current step is the last one, pressing the right arrow will add a new step. At most 20 steps can be set. [Note]: If needing to add new step, user should set the auto trimming in current step as Ineffective. Display stitch number in current step.
  • Page 87 1、Enter Setting Interface of Reverse Sewing Press to enter the interface for setting the reverse sewing. At here, we use the standard front reverse sewing as the example: Press the front reverse sewing type key to enter the interface for setting the front reverse sewing.

  • Page 88: Standard Reverse Sewing

    3.12.1 Standard Reverse Sewing  At the standard revere sewing, user can perform the reverse sewing with the needle entry points same to the current pattern. Example： Current Pattern 3-points zigzag sewing Standard reverse Sewing Step C: Set at 4 times...
  • Page 89 Functions： Current Pattern Display the shape of the current pattern Turn-on/off the front reverse sewing ：Effective Front Reverse Sewing Switch ：Ineffective Display the type of the front reverse sewing. Press it to Front Reverse Sewing enter the selection interface of front reverse sewing type. Type ：Standard Front Reverse Sewing Display the stitch number of front reverse sewing A &B.

  • Page 90: 2-Points Contraction Sewing

    Back reverse sewing –> C（feeding in opposite direction） ：Can set 0~19 stitches. D（feeding in positive direction） ：Can set 0~19 stitches. 2）At 2-points zigzag, 3-point zigzag and 4-points zigzag, user can use the times of the needle swing pattern, which is the pattern part between the return points Front reverse sewing –>...
  • Page 91 Functions： Current Pattern Display the shape of the current pattern Front Reverse Sewing Please refer to description in standard reverse sewing Switch Display the type of the front reverse sewing. Press it to Front Reverse Sewing enter the selection interface of front reverse sewing type Type ：2-points contraction sewing (Front) Front Reverse Sewing...

  • Page 92: Customized Reverse Sewing

    In the reverse sewing setting interface, press to enter the interface for setting the reverse sewing parameters, as shown in left picture. Adjust the arrow to set the contraction distance. Press the to return to the interface for setting the reverse sewing。 The width adjustment can narrow the distance from the original needle entry point to the next needle entry point at reverse...
  • Page 93 Press the button to enter the interface for setting front reverse sewing parameters Press the button to enter the interface for editing the Edition of Front Reverse Sewing customized pattern in front reverse sewing Back Reverse Sewing Switch Please refer to description in standard reverse sewing Display the number of the customized pattern in the back Number of Customized Pattern in reverse sewing.
  • Page 94 Functions： Functions Contents Pattern Display Area Display the shape of the selected pattern Display the number of customized reveres sewing pattern in Pattern Selection Area operation panel Standard Reverse Sewing Shift the type to standard reverse sewing 2-points Contraction Sewing Shift the type to 2-points contraction sewing Press it to enter the selection interface of customized reverse Customized Reverse Sewing...

  • Page 95: Comparison Of Reverse Sewing Patterns

    [Note] The Enter can only be used in single selection status 3）Create the Customized Reverse Sewing Pattern： Referring to the contents in above sector, user can press to enter the interface for creating the customized reverse sewing pattern. 1、 The number display area (A) will display the empty number for saving;...

  • Page 96: Information Mode

    Sewing Sewing Sewing Sewing Sewing Sewing Line Other patterns 3.13 Information Mode In the main interfaces, press to enter information mode. Functions： Functions Contents Parameter Setting Enter parameter setting interface Provide the functions of parameter transfer, parameter restoration Parameter Management and parameter encryption Counters Set the thread-trimming counter and the bottom thread counter...

  • Page 97: Parameter Setting

    Software Update Enter software update mode Display Shift Shift the display between the Text and Figure Return to main interface In the information mode, the system supports two display styles: Figure and Text This is the text style: 3.13.1 Parameter Setting The parameter setting is used to set the parameters.
  • Page 98 In the parameter setting interface, there are many parameters for selection. User can use to turn the pages. 3、Examples： ① Select Parameter Type The parameters are divided in types. We select “Main-shaft and Speed”. ② Interface for Setting the Internal Parameters Enter the interface for setting the internal parameters.
  • Page 99 ③ Change the Parameter Value Use the number keyboard to input the new value and then press to confirm. ④ Check the Parameter Value after Change Return to the interface for setting the internal parameters and check the value after the change.
  • Page 100 ⑥ Check the Content of Changed Parameter Enter Password Input Mode Press “Changed Parameter” to enter the password input mode. Input right parameter to enter the changed parameter setting mode (For setting password, please refer to [3.13.5 Parameter Encryption]) Enter the Setting Mode of Changed Parameter In this interface, the system will display the changed content of the parameter.

  • Page 101: 2Parameter List

    description on that parameter. 3.13.2Parameter List 1、General Parameters： Code Brief Description Unit Step Range Default Type Length Value P1-0 Swing Type Set the swing method in 0:CEN:Center Selection system Symmetry 1:LR:LR Symmetry P1-1 Center The swing range at 0~10.0 10.0 Input Symmetry center symmetry...
  • Page 102 P1-7 Symmetry Set the symmetry 0:SIG:Single Selection Function function Pattern Setting Symmetric Inversion 1:CON: Continuous Symmetric Inversion P1-8 Base Line Set the base line 0:COM: Selection Position of position of customized Linkage Customized reverse sewing 1:FIX:Fixed Reverse Sewing P1-9 Swing Display the setting on 0:ON: Display Selection...
  • Page 103 P2-6* Reverse Sewing Set the total pressure 50~250 Input Total Pressure control time Output Time reverse solenoid P2-7* Reverse Sewing Set the current when the 0~100 Input Output Duty reverse solenoid is Cycle holding *The parameters with mark “*” should be changed under the guide of the professional technicians.
  • Page 104 Lengh Value P4-0 Trimming trimming 0:OFF:Ineffective Selecti Function function 1:ON:Effective P4-1* Trimming Set the speed at 20~300 Input Speed trimming P4-2 Midway Set whether to trim 0:OFF:Ineffective Selecti Reverse thread automatically 1:ON:Effective Sewing Trim at reverse sewing P4-3* Thread-stirring The holding time for 0~250 Input Time...
  • Page 105 Position P5-1 Presser Auto holding time 2~250 Input Up Holding presser auto-up Time P5-1 Pedal Stroke at Pedal Stroke at Trimming -60~10 Input Trimming Start Start 1 P5-1 Presser Action Time for lowering the 0~250 Input Time presser after up P5-1 Presser up after Presser up after trimming...
  • Page 106 P7-4 Customized Set display of 0:STH:Stitch Selectio Pattern Display customized pattern 1:SHP:Shape Setting Outline 7、Counter： Code Brief Description Unit Step Range Default Type Length Value P8-0 Trim Counter Trim counter mode 0:OFF:Forbidden Selection Mode 1:ON:Permitted P8-1 Bottom Thread Bottom thread counter 0:OFF:Forbidden Selection Counter Mode...
  • Page 107 stopping the sewing 1:UP:Up Position machine P9-1 Panel Set compensation key 0:HAF:Half Stitch Selection Compensation Key of panel 1:ONE:1 Stitch Setting P9-2 Forbid Forbid the 0:OFF: Selection Compensation compensation action Compensation after Turn Wheel after turning the wheel Effective 1:ON: Compensation Ineffective P9-3...
  • Page 108 [Note 2]: After the modification of parameters for repair and maintenance, the corresponding parameters of “Rest Value” will be changed to the set value [Note 3]: After the parameter value of repair and maintenance are set (value over 0), the corresponding counting function for repair and maintenance will be activated as well.

  • Page 109: Parameter Recovery And Back-Up

    feeding-motor feeding-motor adjustment adjustment *The parameters with mark “*” should be changed under the guide of the professional technicians. 【Note1】 ：The range of parameter P11-12 and P11-13 could be different for different manufactory. （Parameter List for Single Stepping Model） Code Name Description Unit...
  • Page 110 1、Enter Parameter Transfer Interface： Press in Information Mode interface to enter the parameter management interface, where user needs press 2、Back up Parameters In the interface of parameter recovery and back-up, the default setting is to back-up the parameters. After inserting the U disk, user needs press .

  • Page 111: Default Parameter Recovery

    3、Parameter Recovery At recovery mode, press recover the parameters. After the operation, the system will return to the previous level. 3.13.4 Default Parameter Recovery User can restore the parameters to their default values. Additionally, user can also save the set parameters for the usage in future.
  • Page 112 Before entering parameter encryption mode, user needs input passwords (The original password manufacturer’s ID). If the password is wrong, pressing at each time will erease the first figure at left of icon. Pressing will clear all the password inputted. Input password and press 2、Use the Default Parameter Click corresponding...

  • Page 113: Parameter Encryption

    3、Save Customized Parameter Press to have access to the interface for saving parameters, where user can save the parameter value after the setting. Click confirm position for saving that parameter. Then click to save it. After the saving, the system will return to the upper interface automatically.
  • Page 114 Enter Parameter Encryption Interface： In information mode interface, press to enter the parameter management interface In parameter management interface, press , then system will ask for the password (default password is manufacturer ID). 2、Input Password： If user inputs the wrong figure, pressing will delete the first figure at left of the icon, while pressing...

  • Page 115: Counter

    2、Select Parameter for Encryption： As shown in picture, user can select one or many parameters for encryption. (Here, we select “Presser and Pedal”.) ：Selected ：Unselected After selecting the parameter for encryption, user can press From then on, user has to input password when setting the parameter that was encrypted.
  • Page 116 set value, the system will give warning. Bottom thread counter is to reduce the number set at “Counter” → “Bottom Thread Counter  Unit” in each sewing. When the value reaches 0, the system will give warning 1、Enter interface for setting counter In information mode interface, press to enter counter mode.

  • Page 117: Display Setting

    Functions： Content Shift the input between the set value and the current value (The button in shadow is the selected one). Up Counter Switch (This button will be effective when it is in blue background). Quit counter setting mode and return to previous interface. Clear current value。...
  • Page 118 1、Backlight Auto Turn-off By the set time, the backlight of screen will be turned off automatically. Range：1～9 min Default Value: Invalid Releasing Method: If the backlight is off, user can touch any position on the panel to turn it 2、Keyboard Lock When it is set as “Valid”, all the buttons will turn to grey in display and become useless.
  • Page 119 (Single Stepping Model) 3、Turn off Buzzer When it is set as “Valid”, system will keep silence when user presses button. Default Value: “Invalid” 4、Lightness Control Adjust the lightness of the LCD screen. The larger value is, the lighter will be Range：1～100 Default Value：50 5、Panel Display Style...
  • Page 120 Set the background color of the main interface Press “Set” to open the color board Select the color and press “OK”. At this moment, the color display area will display the selected color. Press to save and quit. 7、Customized Pattern Display Setting Set the display of customized pattern Range：0~1（0: Stitch Form;...

  • Page 121: Software Version

    Stitch Form Shape Outline 3.13.8 Software Version 1 、 Enter the interface for checking software version: Press information mode interface to enter the software version mode. 2、Version Inquiry and Output Check the software version in current interface. Press output the software version to the base catalogue of the U disk with name “version.png”.
  • Page 122  Customized Pattern：rand_pat  Customized Front Reverse Sewing：h_pat  Customized Back Reverse Sewing：t_pat 1、Enter Pattern Transfer Mode: In Information Mode interface, press to enter pattern transfer mode. 2、Transfer Type ：Customized Pattern ： Customized Front Reverse Sewing ： Customized Back Reverse Sewing Here, we use the “Customized Pattern Transfer”...
  • Page 123 Functions： Pattern List Display the pattern list of panel or U disk Page The current page/total pages are displayed ：Memory Pattern List Copy Mode Display ：U Disk Pattern List Select All Select all the patterns。 Delete Delete the selected pattern Quit Quit and Return to Upper Interface Page Key...
  • Page 124 Operation 1、Copy Mode Selection The default setting is to copy pattern from memory to U disk, user can press to change the copy mode. 2、File Selection Select the pattern for copy in the pattern list (here, we select No.001, 002, 003, 004 and 005). If the patterns are so many, please use to turn the page.

  • Page 125: Alarm Records

    3.13.10 Alarm Records 1、Enter Alarm Record Mode： In the information mode interface, press , then system will ask for the manufacturer ID. After user gives the right ID, the system will have access to the alarm record mode. 2、Inquire Alarm Record In this mode, the recent alarms will be recorded.

  • Page 126: Formatting

    2、Check Running Records ① Accumulated Running Time: Record total sewing time of machine. ② Accumulated trimming Pieces: Record the total number of the trimming. ③ Accumulated Power-on Time: Record the total time of power-on ④ Accumulated Stitch Number: Record the total stitch number of the machine.

  • Page 127: Date And Time Setting

    3） Memory Formatting Press “Memory” to delete all the patterns (Customized pattern, cyclic sewing patterns and continuous sewing patterns) within the memory. 3.13.13 Date and Time Setting 1、Enter Date and Time Setting Mode： In the information mode interface, press to have access to the date and time setting mode.

  • Page 128: Password Mode

    3、 Method for Setting Time： In default, user has to set hour firstly. Press “hour” to shift the setting to minute (Pressing “hour” is to change it to “minute”) and then press the arrows to change the time User can also click the display area to shift between hour and minute.
  • Page 129 In the information mode interface, press to activate the interface for inputting the user ID. Input the correct manufacturer ID to have access to the password management mode, where is used to set and manage the periodical password. ① At most 10 different password action times can be set.
  • Page 130 2、 Confirm the System Clock Press “Clock” to have access to the interface for setting system time and date. For changing the system clock, user needs press after the modification (Refer to [3.13.13 Date and Time Setting], or press to quit. 3、...
  • Page 131 At most 9 figures can be inputted, which are displayed as “·”. After user presses the system will ask user to input that password again for confirmation. If the inputted passwords in these two times are different, the system will ask user to input the super password again.
  • Page 132 5、 Continue Inputting Periodical Password If user needs input the next activation date and password, he should repeat the operation at above. At most, ten dates and passwords can be inputted. [Note]: The next date shall be later than the previous one. 6、...
  • Page 133 At this moment, user can input two passwords. If the inputted password is the current password, the current password will be deleted. If the super password is inputted, the entire passwords will be deleted. If the current password is deleted and the current password is the last password, the system will have no password any more.

  • Page 134: Software Update

    3.13.15 Software Update 1、Enter Software Update Mode： In the information mode interface, press enter software update mode. 2、Instruction The updating software shall be located in the catalogue “Update” in U disk. Click the content for update (the content in shadow is the selected), then press 3.14 Test Mode In the information mode interface,...
  • Page 135 Functions： Functions Content LCD Test Test LCD displayer Touching Panel Correction Correct the touching panel Input Signal Test Test the input signal of switches and sensors Speed Test Test the speed of main shaft motor Test output signal pressers Output Signal Test thread-trimming devices Set continuous running parameter and enter aging Continuous Running...

  • Page 136: Lcd Test

    3.14.1 LCD Test Function： In the test mode, press activate LCD test function. Click the area other than the to have LCD screen display white, black, red green and blue so that user can judge whether the LCD screen has problem. Press to return to the upper level interface.

  • Page 137: Input Signal Test

    3.14.3 Input Signal Test Function： In the test mode, press enter the Input Signal Test Function. ON：Activation OFF：Deactivation Types of Input Signal： ① Swing Motor（X） ② Feeding Motor（Y） ③ Reverse Sewing Switch ④ Mirror Switch ⑤ Upper Needle Position ⑥ Reverse Sewing Lever (Range:0~1023) ⑦...

  • Page 138: Main Shaft Speed Test

    3.14.4 Main Shaft Speed Test Functions： In the test mode, press to set the main shaft speed test function. to set the aim speed of main shaft motor. After user presses , the main shaft motor will rotate in the set speed.

  • Page 139: Continuous Running

    ⑦Mirror LED ⑧Light Press to return to the upper level interface. [Note]: The sewing machine will have the actual movement. 3.14.6 Continuous Running In the test mode, press to set the continuous running function Functions： Function Content Pattern Display Display the aging pattern Pattern Selection Key Select the aging pattern from the 20 basic patterns Display and Setting of Swing...

  • Page 140: Swing/ Cloth-Feeding Motor Origin Detection

    Aging Process Display the aging percentage and time used Press it to start aging. During the aging process, this Running button is displayed as “Pause”. Change the aging progress. Skip [Note] when the machine is running, you cannot change the aging progress. End the aging process manually Quit the aging process and return to the previous level 3.14.7 Swing/ Cloth-feeding Motor Origin Detection...

  • Page 141: Swing Motor Aging

    3.14.8 Swing Motor Aging In Test Mode, user can press to enter the Swing Motor Aging Mode, where user can perform the aging test on the swing motor. Function List： Function Content Press “+” and “-” to set the aging time, whose range Set Swing Aging Time is at 0~200.

  • Page 142: Integrated Motor Calibration

    Functions： Function Content Swing Width Display Display the swing width Set base line Change base line position Display the cloth-feeding value 【Note】 this pattern Cloth-feeding Display does not exist at Single Stepping Model Quit and return to the previous interface Adjust the swing width or cloth feeding amount Clicking the value frame of swing width or Value Adjustment...

  • Page 143: Manual Switches

    Function List： Functions Content Calibration The calibrated value will be saved at parameter P3-8 Quit Quit without calibration Display of Current Angle Display the current angle and calibrated value and Calibration Value 3.15 Manual Switches 1） Reverse Feeding Switch ① After user presses and holds the reverse feeding switch①, the machine will feed the cloth reversely.
  • Page 144 Sewing Method： 1） During the sewing, stop the machine at the position for symmetric inversion sewing 2） Press the symmetric inversion switch②. After the switch is pressed, the LED will be on. (The switch only functions when machine stops, and it will become useless at running.) 3）...

  • Page 145: Instruction For Calibration At Power-On

    4 Appendix 1 4.1 Instruction for Calibration at Power-on If the main motor is the integrated motor, the system will acquire the main motor calibration at power-on for first time or restoration of parameter values. The interface for main shaft motor calibration is shown at below: In this interface, user can perform the main shaft calibration, where the current main shaft angle and the calibrated value can be seen.

  • Page 146: Warning Information List

    5 Appendix 2 5.1 Warning Information List Number Name of Malfunction Sub-information Content Please turn off power 。 E-003 Head Tilt E-004 Main voltage is too low(300V) Please turn off power and check the system hardware. E-005 Main voltage is too high(300V) E-007 IPM is over-voltage or over- current Please turn off power and check the system hardware.

  • Page 147: Hint Information List

    Number Name of Malfunction Sub-information Content Please turn off power 。 E-038 Motor is blocked 2 Please turn off power 。 E-039 Motor over speed Please turn off power 。 E-040 Over current in stop status Please turn off power 。 E-041 Motor overload Please turn off power 。...
  • Page 148 Number Name of Malfunction Sub-information Content M-009 Can not delete pattern data. The selected sewing data is being used! Press ENTER to perform the operation; Press ESC to quit the operation M-010 Format memory? All the patterns within the memory will be deleted M-011 Operation head not match to machine type Please check the model and the software version...
  • Page 149 Number Name of Malfunction Sub-information Content Are You Sure？ Yes：Enter No：X M-040 Delete the selected file? Cover the original patterns? Yes：Enter No：X M-041 Copy all patterns M-042 Fail to copy file Please check the space in memory M-043 Fail to copy file Please check if the USB disk is pulled! M-044 Fail to open file...
  • Page 150 Number Name of Malfunction Sub-information Content M-067 Fail to correct touching panel Please correct it again. Are You Sure？ Yes：Enter No：X M-068 Restore all the settings? Are You Sure？ Yes：Enter No：X M-069 Restore the selected item? M-70 Not select item Please select one or more parameters Clear all data in SRAM.
  • Page 151 Number Name of Malfunction Sub-information Content M-101 Cannot delete front reverse sewing file File is being used M-102 Cannot delete back reverse sewing file File is being used M-103 Sewing range over left limits Please check parameter setting M-104 Sewing range over right limits Please check parameter setting M-105 Swing over limits...

  • Page 152: Installation Size Of Control Box

    6 Appendix 3 6.1 Installation Size of Control Box Figure 1 Installation Size (4 Holes) Figure 2 Installation Size (3 Holes)

  • Page 153: Installation Size Of Touching Panel

    6.2 Installation Size of Touching Panel...

  • Page 154: Sc300 Diagram

    6.3 SC300 Diagram 【Note 1】Double stepping model has no reverse sewing solenoid 【Note 2】Single stepping model (with trimming function)has no Y stepping motor, Y origin sensor, reverse sewing lever.
  • Page 155 【Note 3】Single stepping model (with trimming function) has no solenoids, Y stepping motor, Y origin sensor, fan, reverse switch and reverse lever.

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