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Pepperl+Fuchs FUQ-B8 Manual

Pepperl+Fuchs FUQ-B8 Manual

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FABRIKAUTOMATION
MANUAL
VB24
BARCODE SCANNER

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Summary of Contents for Pepperl+Fuchs FUQ-B8

  • Page 1 FABRIKAUTOMATION MANUAL VB24 BARCODE SCANNER...

  • Page 2: Table Of Contents

    VB24 CONTENTS REFERENCES ......................v Conventions ........................v Reference Documentation .................... v Services and Support ....................v SAFETY AND COMPLIANCE NOTICES ..............vi Laser Safety ......................... vi FCC Compliance ......................vii Power Supply ....................... vii CE Compliance ......................vii Handling ........................viii GENERAL VIEW ......................
  • Page 3 VB24 4.2.3 RS485 Half-Duplex Interface ..................40 ID-NET™ Interface ...................... 42 4.3.1 ID-NET™ Cables ......................42 4.3.2 ID-NET™ Response Time ..................43 4.3.3 ID-NET™ Network Termination .................. 47 Auxiliary RS232 Interface .................... 47 Inputs .......................... 48 4.5.1 Code Verifier ....................... 51 Outputs ........................
  • Page 4 VB24 MAINTENANCE ......................91 Cleaning ........................91 TROUBLESHOOTING ....................92 General Guidelines ..................... 92 TECHNICAL FEATURES ................... 95 GLOSSARY ........................ 97 INDEX ........................101...

  • Page 5: References

    • CBX Accessory Manuals • SERVICES AND SUPPORT Pepperl+Fuchs GmbH provides several services as well as technical support through its website. Log on to www.pepperl-fuchs.com. PRODUCTS • Search through the links to arrive at your product page which describes specific Info, Features, Applications, Models, Accessories, and Downloads including the Genius™...

  • Page 6: Safety And Compliance Notices

    VB24 SAFETY AND COMPLIANCE NOTICES LASER SAFETY The following information is provided to comply with the rules imposed by international authorities and refers to the correct use of the VB24 scanner. Standard Regulations This scanner utilizes a low-power laser diode. Although staring directly at the laser beam momentarily causes no known biological damage, avoid staring at the beam as one would with any very strong light source, such as the sun.

  • Page 7: Fcc Compliance

    FCC COMPLIANCE Modifications or changes to this equipment without the expressed written approval of Pepperl+Fuchs GmbH could void the authority to use the equipment. This device complies with PART 15 of the FCC Rules. Operation is subject to the following two...

  • Page 8: Handling

    VB24 HANDLING The VB24 is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly installed, however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage. avoid that the scanners hit one another causing damage.
  • Page 9 VB24 do not fine tune the positioning by striking the scanner or bracket. • do not weld the scanner into position which can cause electrostatic, heat or output window • damage. do not spray paint near the scanner which can cause output window damage. •...

  • Page 10: General View

    VB24 GENERAL VIEW VB24-1000 Figure A Display "POWER ON" LED Focus Adjustment Laser Beam Output Window Push Button Indicator LEDs...

  • Page 11: Rapid Configuration

    VB24 1 RAPID CONFIGURATION This chapter illustrates a Stand Alone application. For other types of installations, such as ID-NET™, Fieldbus, Pass-Through, Multiplexer Layout, etc., refer to chapters 4, 5 and 6. For complete scanner configuration using the Genius™ configuration program, refer to the Context-Sensitive Help On- NOTE Line.
  • Page 12 VB24 CBX100/500 Pinout for VB24 The table below gives the pinout of the CBX100/500 terminal block connectors. Use this pinout when the VB24 reader is connected by means of the CBX100/500: CBX100/500 Terminal Block Connectors Input Power Outputs Power Supply Input Voltage + Power Source - Outputs Power Supply Input Voltage - Power Reference - Outputs...
  • Page 13 VB24 25-pin Connector Pinout for VB24 The table below gives the pinout of the 25-pin male D-sub connector for connection to the power supply and input/output signals. Use this pinout when the VB24 reader is connected by means of the 25-pin connector: Figure 2 - 25-pin Male D-sub Connector 25-pin D-sub male connector pinout Name...

  • Page 14: Step 2 - Mount And Position The Scanner

    VB24 STEP 2 – MOUNT AND POSITION THE SCANNER VB24 Standard Models 1. To mount the VB24, use the mounting bracket to obtain the most suitable position for the reader as shown in the figures below. Skew Pitch -45° -15° 0° 15° 45°...
  • Page 15 VB24 Step 3 – Focus the Scanner The reading distance depends on the focus distance of the scanner and should be set according to the application requirements. The Focus Position is set directly through the focus adjustment screw on the front panel of the scanner. This screw moves the internal lens of the scanner to change the focal length of the scanner.

  • Page 16: Step 4 - Mode Configuration

    VB24 STEP 4 – MODE CONFIGURATION Mode is the intuitive Human Machine Interface designed to improve ease of installation and maintenance. Status and diagnostic information are clearly presented by means of the five colored LEDs, whereas the single push button gives immediate access to the following relevant functions: AutoSetup to self-optimize and auto-configure •...

  • Page 17: Auto Learn

    VB24 Auto Learn If you are configuring your scanner using Mode push button, you must start with the Auto Learn procedure. 1. Enter the Auto Learn function by holding the Mode push button pressed until the LEARN LED is on. 2.
  • Page 18 VB24 Auto Setup (Optional) At the end of the Auto Learn procedure, you have the possibility to follow the Auto Setup procedure to set up the reading parameters. 1. Enter the Auto Setup function by holding the Mode push button pressed until the SETUP LED is on.
  • Page 19 VB24 Focus Lock/Unlock You must perform the Focus Lock procedure to save the mechanical focus position to memory. If the mechanical focus position is changed by more than the allowed tolerance of the value in memory, a diagnostic alarm will be sent to the display. 1.

  • Page 20: Wizard For Quick Reader Setup

    VB24 STEP 5 – INSTALL GENIUS™ CONFIGURATION PROGRAM Genius is a scanner configuration tool providing several important advantages: ™ • Wizard approach for new users; • Multi-language version; • Defined configuration directly stored in the reader; • Communication protocol independent from the physical interface allowing to consider the reader as a remote object to be configured and monitored.
  • Page 21 VB24 1. Select the Create a new configuration button. You will be guided through the configuration being asked to define the following parameters: Barcode selection and definition...
  • Page 22 VB24 Operating mode selection and definition Digital Outputs configuration...
  • Page 23 VB24 Hardware interface selection Output data format configuration The On Line operating Mode requires the reader to be connected to an External Trigger/Presence Sensor using I1A and I1B inputs. The Automatic operating mode does not require connection to an external Presence Sensor.
  • Page 24 VB24 2. After defining the parameter values the following window appears allowing to complete the reader configuration as follows: Saving the configuration to disk; • Switching to Advanced mode; • Sending the configuration to the scanner. • 3. After sending the configuration to the 4.

  • Page 25: Step 6 - Test Mode

    VB24 STEP 6 – TEST MODE Use a code suitable to your application to test the system. 1. Enter the Test mode function by holding the Mode push button pressed until the TEST LED is on. 2. Release the button to enter the Test mode function. Once entered, the Bar-Graph on the five LEDs is activated and if the scanner starts reading barcodes the Bar-Graph shows the Good Read Rate.

  • Page 26: Advanced Scanner Configuration

    VB24 ADVANCED SCANNER CONFIGURATION The ADVANCED selection available when starting the Genius™ program is addressed to expert users being able to complete a detailed scanner configuration. By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one. The desired parameters can be defined in the following window, similar to the MS Explorer: Figure 10 - Genius™...

  • Page 27: Introduction

    VB24 2 INTRODUCTION 2.1 PRODUCT DESCRIPTION The VB24 laser scanner satisfies the most advanced needs of a wide range of users. It has been developed focusing on the realistic requirements of its target market. The outstanding result is an extremely compact, cost-effective and easy to use industrial scanner. Standard Application A standard application program is factory-loaded onto the VB24.

  • Page 28: Indicators

    VB24 2.1.1 Indicators The five LEDs on the side of the scanner (Figure A, 3) indicate the following: Color Description This LED indicates the device is ready to operate. READY Green This LED confirms successful reading. GOOD Green This LED indicates the status of the reading phase. * TRIGGER Yellow This LED indicates active communication on main serial port.
  • Page 29 VB24 ID-NET™ M/S Multidata: Multiple stations – single scanner  ID-NET™ interface allows connection of scanners reading objects placed on independent conveyors. All scanners are typically located far away from each other and they use a dedicated presence sensor. At the end of each reading phase, each scanner transmits its own data message to the host. Thanks to ID-NET™, data collection among readers is accomplished at a high speed without the need of an external multiplexing device.

  • Page 30: How To Setup/Configure The Scanner Network

    VB24 2.2.1 How To Setup/Configure the Scanner Network A complete ID-NET™ scanner network can be rapidly setup, as follows: Mounting & Connection 1. Mechanically mount/install all the readers (refer to par. 3.2 and 3.3). 2. Wire ID-NET™ (refer to par. 4.3 or 5.3). 3.

  • Page 31: Human Machine Interface

    VB24 2.3 HUMAN MACHINE INTERFACE Fehler! Textmarke nicht definiert. The intuitive Human Machine Interface designed with the precise goal of improving ease of installation and maintenance. Status and diagnostic information are clearly presented by means of five-colored LEDs, whereas the single multi- function key gives immediate access to relevant functions: Autosetup to self-optimize reading performance...

  • Page 32: Mode Functions

    VB24 2.3.2 Mode Functions Quick access to the following functions is provided by READY FOCUS an easy procedure using the push button: GOOD SETUP 1 – Press the button (the STATUS LED will give a TRIGGER visual feedback). LEARN 2 – Hold the button until the specific function LED is TEST on (TEST, LEARN or SETUP).
  • Page 33 VB24 AutoLearn Function Once entered, the reader starts a procedure to automatically detect and recognize barcodes (by type and length), which are presented to it . The laser turns on and the LEARN LED blinks to indicate the ongoing process. The procedure is as follows: place the desired barcode on the scanline.

  • Page 34: Display

    VB24 Focus Lock/Unlock Once entered, the scanner automatically performs the Focus Lock procedure to save the mechanical focus position to memory. If the mechanical focus position is changed by more than the allowed tolerance of the value in memory, a diagnostic alarm will be sent to the display.

  • Page 35: Display Messages

    VB24 The display language for messages can be selected in Genius™. The currently supported languages are: English (default) • French • German • Italian • Japanese • 2.4.1 Display Messages The following examples of VB24 Local Display messages are given to help interpret the information reported.
  • Page 36 VB24 Slave Node Alarms: X = slave node number (1-31) Y = numeric error value Reading Results: A = reading result – Good (Good Read), Part (Partial Read), Mult (Multiple Read) X = code content Y = number of codes read W W W X = code content Y = number of digits in the code...
  • Page 37 VB24 Welcome Message: The display alternates between message 1 and 2. Message 1 X = scanner model K = software – STD=Standard, SS=Special Y = software version R = Device Network Type – MUL=Multidata, SYN=Synchronized, ALN=Alone, MUX=Slave Mux32, MST=Master RS232, SLV=Slave RS232 N = Device Network Setting –...

  • Page 38: Installation

    VB24 3 INSTALLATION 3.1 PACKAGE CONTENTS Verify that the VB24 reader and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes: VB24 reader with cable • Mounting Kit: - bracket •...

  • Page 39: Mechanical Installation

    VB24 3.2 MECHANICAL INSTALLATION VB24 can be installed to operate in different positions. The four screw holes (M4 x 5) on the body of the reader are for mechanical fixture to the L-shaped mounting bracket. There are also three screw holes (M5 x 3) for fixture to the U-shaped mounting bracket. The following diagrams give the overall dimensions of the scanner and mounting brackets and may be used for installation.
  • Page 40 VB24 [0.12] Ø4.2 [Ø0.17] N°4 [0.17] [2.76] Ø8.1 [Ø0.32] N°2 [in] [0.32] N°6 Ø4.2 [Ø0.17] N°4 [2.76] [3.15] Figure 13 – L Shape Mounting Bracket Overall Dimensions [4.25] [0.12] [1.18] Ø5.5 [Ø0.22] [2.91] 76.9 [3.03] 27.5 [1.08] [in] Ø5.5 [Ø0.22] N°2 [2.76] [0.35] Figure 14 –...
  • Page 41 VB24 Mounting VB24 Using the VB24 mounting bracket you can quickly and easily obtain standard mounting positions (i.e. 15° Skew angles) for the reader as shown in the following figures: Skew Pitch -45° -15° 0° 15° 45° Figure 15 – Positioning with L Shape Mounting Bracket...
  • Page 42 VB24 Skew alignment marks -45° -15° 15° 45° 0° Pitch Figure 16 – Positioning with U Shape Mounting Bracket...

  • Page 43: Positioning

    VB24 3.3 POSITIONING The VB24 scanner is able to decode moving barcode labels at a variety of angles, however significant angular distortion may degrade reading performance. When mounting the VB24 take into consideration these three ideal label position angles: Skew 15°...
  • Page 44 VB24 The Pitch angle is represented by the value P in Figure 19. Position the reader in order to minimize the Pitch angle. Figure 19 – VB24 Pitch Angle...

  • Page 45: Cbx Electrical Connections

    VB24 4 CBX ELECTRICAL CONNECTIONS All VB24 models are equipped with a cable terminated by a 25-pin male D-sub connector for connection to the power supply and input/output signals. We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection, easy device replacement and filtered reference signals.

  • Page 46: Power Supply

    VB24 ID-NET™ network - Shield Network Cable Shield Main Interface RS485 RS485 RS232 Full-Duplex Half-Duplex RTX+ *RX+ RTX- *RX- SGND SGND SGND * Do not leave floating, see par. 4.2.2 for connection details. To avoid electromagnetic interference when the scanner is connected to a CBX connection box, verify the jumper positions in the CBX as indicated in its Installation Manual.

  • Page 47: Main Serial Interface

    VB24 4.2 MAIN SERIAL INTERFACE Do not connect to the Main Interface spring clamp terminals if using Host Interface Modules (Fieldbus) with the CBX500. CAUTION The signals relative to the following serial interface types are available on the CBX spring clamp terminal blocks.

  • Page 48: Rs232 Interface

    VB24 4.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections; it handles communication with the host computer and allows both transmission of code data and the programming of the scanner. This is the default setting. The following pins are used for RS232 interface connection: CBX100/500 Function...

  • Page 49: Rs485 Full-Duplex Interface

    VB24 4.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments. The CBX pinout follows: CBX100/500 Function...

  • Page 50: Rs485 Half-Duplex Interface

    The RS485 half-duplex (3 wires + shield) interface is used for polled communication protocols. It can be used for Multidrop connections with a Pepperl+Fuchs GmbH Multiplexer, (see par. 6.5) exploiting a proprietary protocol based on polled mode called MUX32 protocol, where a master device polls slave devices to collect data.
  • Page 51 VB24 Main Interface HOST MULTIPLEXER RS232/RS485 Multidrop - 120 Ohm Multidrop + Multidrop GND Shield to Earth Shield Power Supply CBX100/500 Scanner RTX- Slave RTX+ SGND Shield floating Shield RS485 HD Termination Resistor. Power Supply Earth CBX100/500 Scanner RTX- Slave RTX+ SGND Shield...

  • Page 52: Id-Net™ Interface

    1200 m 900 m 700 m * Application dependent, contact your Pepperl+Fuchs GmbH representative for details. The default ID-NET™ baudrate is 500 kbps. Lower ID-NET™ baudrates allow longer cable lengths. The baudrate is software configurable by authorized Pepperl+Fuchs GmbH personnel only.

  • Page 53: Id-Net™ Response Time

    VB24 4.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host. Max ID-NET™ Response Time 14 15 Number of Nodes 500 kbps...
  • Page 54 VB24 Power Supply Power Supply Power Supply Figure 28 – ID-NET™ Network Connections with isolated power blocks...
  • Page 55 VB24 Figure 29 - ID-NET™ Network Connections with Common Power Branch Network...
  • Page 56 VB24 Figure 30 – ID-NET™ Network Connections with Common Power Star Network...

  • Page 57: Id-Net™ Network Termination

    VB24 4.3.3 ID-NET™ Network Termination The network must be properly terminated in the first and last scanner of the network. This is done by setting the ID-NET™ Termination Resistance Switch in the CBX100/500 to ON. 4.4 AUXILIARY RS232 INTERFACE The auxiliary serial interface is used exclusively for RS232 point-to-point connections. The parameters relative to the aux interface (baud rate, data bits, etc.) as well as particular communication modes such as LOCAL ECHO can be defined using the Genius™...

  • Page 58: Inputs

    VB24 4.5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger) and Input 2, a generic input: The electrical features of both inputs are: Maximum voltage: 30 Vdc Maximum current: 12 mA (scanner) + 12 mA (CBX) An anti-disturbance filter is implemented in software on both inputs so that the minimum pulse duration is ≅...
  • Page 59 VB24 NPN Photocell Power to Input Photocell Signal Photocell Reference Figure 34 - NPN External Trigger Using VB24 Power EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER PNP Photocell Input Signal Pulled down to External Input Device Reference Figure 35 - PNP External Trigger Using External Power NPN Photocell Pulled up to External Input Device Power...
  • Page 60 VB24 CBX100/500 Function Power Source - Inputs Input 2 A (polarity insensitive) Input 2 B (polarity insensitive) Power Reference - Inputs INPUT 2 CONNECTIONS USING VB24 POWER Input Device Power to Input Device Input Input Device Signal Reference PNP Input 2 Using VB24 Power Input Device Power to Input...

  • Page 61: Code Verifier

    VB24 4.5.1 Code Verifier If the VB24 is used as a Code Verifier, the verifier code can be configured in software through the Genius™ configuration program. However it is also possible to use one of the inputs to trigger when the scanner should store a code read as the verifier code. The Code Verifier parameter must be enabled, and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code.
  • Page 62 VB24 OUTPUT CONNECTIONS USING VB24 POWER Output Device Power to Output Output device Signal Output device Reference Figure 39 - Open Emitter Output Using VB24 Power Output Device Power to Output device Output device Reference Output Signal Figure 40 - Open Collector Output Using VB24 Power OUTPUT CONNECTIONS USING EXTERNAL POWER Output Device Pulled up to External...

  • Page 63: User Interface - Host

    VB24 4.7 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface. For other user interface types please refer to their own manual. RS232 PC-side connections 9-pin male connector 25-pin male connector Name Name...

  • Page 64: 25-Pin Cable Electrical Connections

    VB24 5 25-PIN CABLE ELECTRICAL CONNECTIONS All VB24 models are equipped with a cable terminated by a 25-pin male D-sub connector for connection to the power supply and input/output signals. The details of the connector pins are indicated in the following table. Figure 43 - 25-pin Male D-sub Connector 25-pin D-sub male connector pinout Name...

  • Page 65: Power Supply

    VB24 5.1 POWER SUPPLY Power can be supplied to the scanner through the pins provided on the 25-pin connector used for communication with the host (Figure 44): POWER SUPPLY VB24 V+ (10 - 30 Vdc) VGND CHASSIS CHASSIS Earth Ground Figure 44 - Power Supply Connections The power must be between 10 and 30 Vdc only.

  • Page 66: Rs232 Interface

    VB24 5.2.1 RS232 Interface The serial interface is used in this case for point-to-point connections; it handles communication with the host computer and allows both transmission of code data and the programming of the scanner. This is the default setting. The following pins are used for RS232 interface connection: 25-pin Name...

  • Page 67: Rs485 Full-Duplex Interface

    VB24 If the RTS/CTS handshaking protocol is enabled, the VB24 activates the RTS output to indicate a message is to be transmitted. The receiving unit activates the CTS input to enable the transmission. 5.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communication protocols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy environments.

  • Page 68: Rs485 Half-Duplex Interface

    The RS485 half-duplex (3 wires + shield) interface is used for polled communication protocols. It can be used for Multidrop connections with a Pepperl+Fuchs GmbH Multiplexer, (see par. 6.5) exploiting a proprietary protocol based on polled mode called MUX32 protocol, where a master device polls slave devices to collect data.
  • Page 69 VB24 Power Supply Power Supply Power Supply Power Supply Figure 50 - VB24 Multidrop Connection to a Multiplexer...

  • Page 70: Id-Net™ Interface

    Cable Length 1200 m 900 m * Application dependent, contact your Pepperl+Fuchs GmbH representative for details. The default ID-NET™ baudrate is 500 kbps. Lower ID-NET™ baudrates allow longer cable lengths. The baudrate is software configurable by authorized Pepperl+Fuchs GmbH personnel only.

  • Page 71: Id-Net™ Response Time

    VB24 5.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is defined as the period between the Trigger activation and the beginning of data transmission to the Host. Max ID-NET™ Response Time 14 15 Number of Nodes 500 kbps...
  • Page 72 VB24 Power Supply Power Supply Power Supply Figure 52 – ID-NET™ Network Connections with isolated power blocks...
  • Page 73 VB24 Figure 53 - ID-NET™ Network Connections with Common Power Branch Network...
  • Page 74 VB24 Figure 54 – ID-NET™ Network Connections with Common Power Star Network...

  • Page 75: Id-Net™ Network Termination

    VB24 5.3.3 ID-NET™ Network Termination The network must be properly terminated by a 120 Ohm resistor at the first and last scanner of the network. 5.4 AUXILIARY RS232 INTERFACE The auxiliary serial interface is used exclusively for RS232 point-to-point connections. The parameters relative to the aux interface (baud rate, data bits, etc.) as well as particular communication modes such as LOCAL ECHO can be defined using the Genius™...

  • Page 76: Inputs

    VB24 5.5 INPUTS There are two optocoupled polarity insensitive inputs available on the scanner: Input 1 (External Trigger) and Input 2, a generic input: The electrical features of both inputs are: Maximum voltage: 30 Vdc Maximum current: 12 mA An anti-disturbance filter is implemented in software on both inputs so that the minimum pulse duration is ≅...
  • Page 77 VB24 EXTERNAL TRIGGER INPUT CONNECTIONS USING VB24 POWER VB24 EXTERNAL TRIGGER Signal Ground Figure 57 - PNP External Trigger Using VB24 Power VB24 EXTERNAL TRIGGER Signal Ground Figure 58 - NPN External Trigger using VB24 power EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER Vext 30 Vdc max.
  • Page 78 VB24 25-pin Name Function Power Source Inputs Input 2 A (polarity insensitive) Input 2 B (polarity insensitive) Power Reference - Inputs INPUT 2 CONNECTIONS USING VB24 POWER INPUT DEVICE VB24 Signal Ground Figure 61 - PNP Input 2 Using VB24 Power VB24 INPUT DEVICE Signal...

  • Page 79: Code Verifier

    VB24 5.5.1 Code Verifier If the VB24 is used as a Code Verifier, the verifier code can be configured in software through the Genius™ configuration program. However it is also possible to use one of the inputs to trigger when the scanner should store a code read as the verifier code. The Code Verifier parameter must be enabled, and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code.

  • Page 80: User Interface - Host

    VB24 Vext 30 Vdc max. VB24 USER INTERFACE 8/11 22/12 Figure 65 - Open Emitter Output Connections Vext 30 Vdc max. VB24 USER INTERFACE 8/11 22/12 Figure 66 - Open Collector Output Connections max = 30 Vdc I max = 40 mA continuous; 130 mA pulsed 5.7 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface.
  • Page 81 VB24 25-pin D-sub male 9-pin D-sub female VB24 Power Supply Vdc (10 – 30 Vdc) Power GND Trigger Test Cable for VB24...

  • Page 82: Typical Layouts

    VB24 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations. Dotted lines in the figures refer to optional hardware configurations within the particular layout. These layouts also require the correct setup of the software configuration parameters. Complete software configuration procedures can be found in the Guide To Rapid Configuration in the Genius™...
  • Page 83 VB24 In this layout a single scanner functions as a Slave node on a Fieldbus network. The data is transmitted to the Host through an accessory Fieldbus interface board installed inside the CBX500 connection box. Scanner configuration can be accomplished through the Auxiliary interface using the Genius™ configuration program or Genius™...

  • Page 84: Pass-Through

    VB24 6.2 PASS-THROUGH Pass-through mode allows two or more devices to be connected to a single external serial interface. Each VB24 transmits the messages received by the Auxiliary interface onto the Main interface. All messages will be passed through this chain to the host. When On-Line Operating mode is used, the scanner is activated by an External Trigger (photoelectric sensor) when the object enters its reading zone.
  • Page 85 VB24 An alternative Pass-Through layout allows the more efficient ID-NET™ network to be used. This layout is really an ID-NET Master/Slave Multidata layout which also allows each scanner (Master and Slaves) to accept input on the Auxiliary interface, for example to connect a device such as a hand-held reader for manual code reading capability.

  • Page 86: Id-Net

    VB24 6.3 ID-NET™ The ID-NET™ connection is used to collect data from several scanners to build a multi-point or a multi-sided reading system; there can be one master and up to 31 slaves connected together. The slave scanners are connected together using the ID-NET™ interface. Every slave scanner must have an ID-NET™...
  • Page 87 VB24 For a Master/Slave Multidata layout each scanner has its own reading phase independent from the others; each single message is sent from the master scanner to the Host computer. Master Slave#1 Slave#n Terminal Power  Host Main Serial Interface (RS232 or RS485) ...
  • Page 88 VB24 The Master scanner can communicate to the Host as a Slave node on a Fieldbus network. This requires using an accessory Fieldbus interface board installed inside the CBX500 connection box. System configuration can be accomplished through the Auxiliary interface of the Master scanner (internal CBX500 9-pin connector) using the Genius™...

  • Page 89: Rs232 Master/Slave

    VB24 6.4 RS232 MASTER/SLAVE This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. NOTE The RS232 master/slave connection is used to collect data from several scanners to build either a multi-point or a multi-sided reading system;...

  • Page 90: Multiplexer Layout

    VB24 6.5 MULTIPLEXER LAYOUT This interface is provided for backward compatibility. We recommend using the more efficient ID-NET™ network for Master/Slave or Multiplexer layouts. NOTE Each scanner is connected to a Multiplexer (with MUX32-Protocol) with the RS485 half-duplex main interface through a CBX connection box. Power ...

  • Page 91: Reading Features

    VB24 7 READING FEATURES 7.1 ADVANCED CODE RECONSTRUCTION (ACR™ 4) The traditional way of barcode reading could be called “Linear Reading”. In this case, the laser beam crosses the barcode symbol from its beginning to its end as shown in the following figure: Laser Beam Figure 77 –...

  • Page 92: Tilt Angle For Advanced Code Reconstruction

    VB24 Figure 79 – ACR4™ Readable Codes 7.1.1 Tilt Angle for Advanced Code Reconstruction The most important parameter in Advanced Code Reconstruction is the value of the maximum tilt angle ( ma xim um) unde r which the cod e re c ons truction proce s s is s till pos s ible . Laser Beam α...

  • Page 93: Advanced Code Reconstruction Reading Conditions

    VB24 7.1.2 Advanced Code Reconstruction Reading Conditions The following tables describe the minimum code height requirements (in mm) for standard ACR4™ applications depending on the code symbology and the given reading conditions. ANSI Grade B minimum • 800 scans/sec • three code symbologies enabled simultaneously •...
  • Page 94 VB24 Codabar Minimum Code Height for ACR4 Reading (mm) 45° max 30° max Conveyor Speed (m/s) 0.25 0.30 0.33 Code Resolution 0.38 (mm) 0.50 0.72 1.00 Ratio 3:1; Interdigit = Module Size Table 4 EAN 8-13, UPC-A Minimum Code Height for ACR4 Reading (mm) 45°...

  • Page 95: Linear Code Reading

    VB24 7.2 LINEAR CODE READING The number of scans performed on the code by the VB24 and therefore the decoding capability is influenced by the following parameters: • number of scans per second • code motion speed • label dimensions •...

  • Page 96: Picket-Fence Mode

    VB24 7.2.2 Picket-Fence Mode If scanning is parallel to the code motion, (Figure 83), the number of effective scans is given by the following formula: Where: SN = number of effective scans SN = [((FW-LW)/LS) * SS] -2 FW = reading field width (in mm) LW = label width (in mm) LS = label movement speed (in mm/s) SS = scans per second...

  • Page 97: Performance

    VB24 7.3 PERFORMANCE The reading performance of the VB24 scanner depends in part on the focus position setting. Max Code Focus Speed Resolution mm (mils) scans/s F = 30 Near 0.20 (8) F = 40 Medium 0.30 (12) F = 60 Far 0.38 (15) Focus Reading Distance...

  • Page 98: Reading Diagrams

    VB24 7.4 READING DIAGRAMS VB24-1000 Focus Distance 30 cm (Near) (in) 100 (cm) ≥ 0.50 mm (20 mils) 0.20 mm 0.30 mm 0.38 mm (8 mils) (12 mils) (15 mils) (cm) (in) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128...
  • Page 99 VB24 VB24-1000 Focus Distance 40 cm (Medium) (in) 100 (cm) ≥ 0.50 mm (20 mils) 0.30 mm 0.38 mm (12 mils) (15 mils) (cm) (in) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128 = 0.90 "Pitch"...
  • Page 100 VB24 VB24-1000 Focus Distance 60 cm (Far) (in) 100 110 120 (cm) ≥ 0.50 mm (20 mils) 0.38 mm (15 mils) (in) (cm) NOTE: (0,0) is the center of the laser beam output window. CONDITIONS Code = Code 128 = 0.90 "Pitch"...

  • Page 101: Maintenance

    VB24 8 MAINTENANCE 8.1 CLEANING Clean the laser beam output window periodically for continued correct operation of the reader. Dust, dirt, etc. on the window may alter the reading performance. Repeat the operation frequently in particularly dirty environments. Use soft material and alcohol to clean the window and avoid any abrasive substances. Clean the window of the VB24 when the scanner is turned off or, at least, when the laser beam is deactivated.

  • Page 102: Troubleshooting

    Help/Parameters Help/2K_4K Software Configuration Parameters Guide from the command menu. If you’re unable to fix the problem and you’re going to contact your local Pepperl+Fuchs GmbH office, we suggest providing (if possible) the Device Configuration files (*.ddc).
  • Page 103 VB24 TROUBLESHOOTING GUIDE Problem Suggestions Power On: Is power connected? the “Power If using a power adapter (like PG 6000), is it connected to a wall On”/”Ready” LED is not outlet? If using rail power, does rail have power? If using CBX100, does it have power (check switch and LED)? Measure voltage either at pin 13 and pin 25 (for 25-pin connector) or at spring clamp Vdc and GND (for CBX).
  • Page 104 Also check the Code Field Length and Fill Character values. • Are the COM port parameters correctly assigned? • Communication: Contact your local Pepperl+Fuchs GmbH office, because • Always returns the either a Motor or Laser failure has occurred. Reader Failure Note the exact model and Serial Number of the device.

  • Page 105: Technical Features

    VB24 10 TECHNICAL FEATURES ELECTRICAL FEATURES Input Power Supply Voltage 10 - 30 Vdc Maximum Consumption 0.6 - 0.2 A; 6 W Serial Interfaces Main Serial Interface SW programmable: RS232; RS485 FD and HD Baudrate 1200 - 115200 Auxiliary RS232 Baudrate 1200 - 115200 ID-NET™...
  • Page 106 VB24 Note 2: If the reader is used in high temperature environments (over 40 °C), use of the Beam Shutter is advised (see the Genius™ configuration program) and/or a thermally conductive support (such as the metal bracket provided). SOFTWARE FEATURES READABLE CODES *EAN/UPC (including Add-on 2 and Add-on 5) *Code 93...

  • Page 107: Glossary

    This organization (a service of the Food and Drug Administration) is responsible for the safety regulations governing acceptable limitations on electronic radiation from laser devices. Pepperl+Fuchs GmbH devices are in compliance with the CDRH regulations. Code Positioning Variation in code placement that affects the ability of a scanner to read a code. The terms Pitch, Skew, and Tilt deal with the angular variations of code positioning in the X, Y and Z axes.
  • Page 108 VB24 Decoder As part of a barcode reading system, the electronic package which receives the signals from the scanner, performs the algorithm to interpret the signals into meaningful data and provides the interface to other devices. The decoder is normally integrated into the scanner. European Article Number System.
  • Page 109 VB24 Picket-Fence Orientation When the barcode’s bars are positioned vertically on the product, causing them to appear as a picket fence. The first bar will enter the scan window first. See par. 7.2.2. Pitch Rotation of a code pattern about the X-axis. The normal distance between center line or adjacent characters.
  • Page 110 VB24 Signal An impulse or fluctuating electrical quantity (i.e.: a voltage or current) the variations of which represent changes in information. Skew Rotation about the Y-axis. Rotational deviation from correct horizontal and vertical orientation; may apply to single character, line or entire encoded item. See pars. 0 and 3.3. Step-Ladder Orientation When the barcode’s bars are positioned horizontally on the product, causing them to appear as a ladder.

  • Page 111: Index

    VB24 INDEX 25-Pin Cable Electrical Connections, 60 Laser Safety, vi LEDs, 19 Linear Code Reading, 92 Accessories, 31 ACR™ 4, 88 Auxiliary RS232 Interface, 53, 71 Main Serial Interface, 43, 61 Mechanical Installation, 34 Model Description, 31 Mounting VB24, 37 CBX Electrical Connections, 42 Multiplexer Layout, 87 CE Compliance, vii...
  • Page 112 VB24 Troubleshooting, 105 Typical Layouts, 77 Technical Features, 108...
  • Page 113 E-Mail: info@de.pepperl-fuchs.com Zentrale USA Pepperl+Fuchs Inc. Twinsburg, Ohio 44087 · USA Tel. +1 330 4253555 E-Mail: sales@us.pepperl-fuchs.com Zentrale Asien Pepperl+Fuchs Pte Ltd. Singapur 139942 Tel. +65 67799091 E-Mail: sales@sg.pepperl-fuchs.com www.pepperl-fuchs.com Änderungen vorbehalten TDOCT-3002_ENG Copyright PEPPERL+FUCHS • Printed in Germany 02/2013...

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