5. Making sure the O-ring is properly positioned on the
differential housing cover assembly, install the cover
with existing cap screws (coated with green Loctite
#270). Account for the ID tag. Tighten the cap
screws evenly to 23 ft-lb.
NOTE: Grease can be applied to the O-ring for
ease of assembling.
NOTE: If a new housing is being installed, tighten
the cap screws to 28 ft-lb.
6. Install the shift fork shaft w/spring into the housing
making sure the shaft O-ring is positioned to the
inside.
7. Install the shift fork assembly making sure the fork
leg is facing upward. Apply a small amount of oil to
the gasket; then install the gasket.
8. Place the input shaft assembly onto the gear case
housing; then secure with the existing cap screws.
Tighten to 23 ft-lb.
NOTE: If a new housing is being installed, tighten
the cap screws to 28 ft-lb.
CF275A
Removing/Installing Axle Seal
NOTE: This procedure can be performed on a
rear gear case.
1. Remove the seal using a seal removal tool.
CC892
NOTE: Prior to installing the seal, apply High-Per-
formance #2 Molybdenum Disulphide grease to the
seal outside diameter.
2. Using Gear Case Seal Installer Tool, evenly press the
CC893
seal into the cover bore until properly seated.
Manual
Table of Contents
CD103
6
CD110
CC899
6-13