Arctic Cat 2012 Prowler XT Operator's Manual
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Arctic Cat 2012 Prowler XT Operator's Manual

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Operator's Manual
WARNING
!
Operating this ROV if you are under
the age of 16 increases your chance
UNDER
of serious injury or death.
16
NEVER operate this ROV if you are
not 16 or older and possess a valid
drivers license.
2012
ROV
S H A R E OUR PA S SI ON.
TM
Prowler XT
Prowler XTX
Prowler XTZ
Do not remove this Operator's Manual from this ROV
according to the guidelines and agreement with the U.S.
Consumer Product Safety Commission.
Read this manual carefully.
It contains important safety information.
Always use common sense when operating this vehicle.

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  • Page 1 2012 Operator’s Manual Prowler XT Prowler XTX Prowler XTZ WARNING Do not remove this Operator’s Manual from this ROV according to the guidelines and agreement with the U.S. Operating this ROV if you are under Consumer Product Safety Commission. the age of 16 increases your chance UNDER of serious injury or death.
  • Page 2 Arctic Cat for a free replacement. The labels should be considered permanent parts of the Prowler. If a label comes off or becomes hard to read, contact Arctic Cat for a free replacement. Contact Arctic Cat Inc., Service Department, P.O. Box 810, Thief River Falls, MN 56701, for proper registration information.

  • Page 3: Foreword

    • Respect the environment, and vehicle. For a complete list of accesso- • Respect private property and do not ries, refer to the current Arctic Cat ATV trespass. Accessory Catalog. We also advise you to strictly follow the...

  • Page 4: Table Of Contents

    Table of Contents Foreword..........1 Liquid Cooling System.......39 Parts and Accessories ......1 Oil Cooler (XTZ) ........39 Shock Absorbers .......39 DIVISION I - SAFETY General Lubrication ......40 Safety Alert..........4 Hydraulic Brake .........41 Warning Labels ........5-6 Protective Rubber Boots ....42 Location of Parts and Controls ....

  • Page 5: Division I - Safety

    Do not turn at excessive speed. • Always have the vehicle checked by an authorized Arctic Cat dealer if it has been involved in an accident. • Never operate on hills too steep for your abilities. Practice on smaller hills before attempting larger hills.

  • Page 6: Safety Alert

    Safety Alert You should be aware that THIS VEHI- * Never consume alcohol or drugs before or while operating this vehi- CLE IS NOT A TOY AND CAN BE cle. HAZARDOUS TO OPERATE. This vehicle handles differently from other * Never operate this vehicle at exces- vehicles, including motorcycles and cars.

  • Page 7: Warning Labels

    Warning Labels PR733B Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détailant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-444. Indicates a potential hazard that could ! WARNING result in a serious injury or death.
  • Page 8 Warning Labels PR730B Indicates a potential hazard that could ! WARNING result in a serious injury or death.

  • Page 9: Location Of Parts And Controls

    Location of Parts and Controls 1. Battery 2. Headlights 3. Parking Brake 4. Tailgate Latch 5. Reverse Override Switch 6. Seat Lock Lever 7. Under-Hood Storage Compartment PR731A 8. In-Dash Storage Compartment 9. Brake Pedal 10. Fuses 11. Ignition/Start Switch 12.

  • Page 10: Warnings

    Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain. HOW TO AVOID THE HAZARD All operators of this vehicle must read and understand this Operator’s Manual and all warning and instruction labels prior to operating this vehicle.
  • Page 11 Warnings ! WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a serious head injury or death in the event of an accident. Operating without eye protection can result in an acci- dent and increases your chances of a serious injury in the event of an accident.
  • Page 12 Warnings ! WARNING POTENTIAL HAZARD Operating or riding in the vehicle without occupant side restraints properly secured. WHAT CAN HAPPEN Serious injury or death. Occupants or their body parts can strike objects outside the vehicle, be crushed by the vehicle, or fall out of the vehicle during maneuvers or in the event of an accident.
  • Page 13 Warnings ! WARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident including a rollover. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps. Don’t try to show off. ! WARNING POTENTIAL HAZARD Failure to inspect this vehicle before operating.
  • Page 14 Warnings ! WARNING POTENTIAL HAZARD Failing to use care in turns; turning too sharply or aggressively. WHAT CAN HAPPEN The vehicle could go out of control causing a collision, tip over, or rollover. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator’s Man- ual.
  • Page 15 Warnings ! WARNING POTENTIAL HAZARD Climbing hills improperly. WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in this Operator’s Manual. Always check the terrain carefully before you start up any hill.
  • Page 16 Warnings ! WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the vehicle to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen trees.
  • Page 17 Never modify this vehicle through improper installation or improper use of accessories. All parts and accessories added to this vehicle should be genuine Arctic Cat compo- nents designed for use on this vehicle and should be installed and used according to instructions.
  • Page 18 Warnings ! WARNING POTENTIAL HAZARD Operating through or over thick or sharp brush, timber, debris, or rocks. WHAT CAN HAPPEN Serious injury or death. Brush, branches, debris, and rocks can enter or pene- trate the passenger compartment and strike occupants. Running over sharp branches, rocks, or other large objects can also cause loss of control.

  • Page 19: Division Ii - Operation/ Maintenance

    250 ml (8.5 fl oz) Engine Oil Capacity (Approx) 1.9 L (2.0 U.S. qt) Gasoline (Recommended) 87 Octane Regular Unleaded Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Front Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Taillight/Brakelight 12V/8W/27W Headlight...

  • Page 20: Vehicle Operation

    Vehicle Operation Pre-Start/Pre-Operation Checklist Item Remarks Brake System Pedal firm - near top of travel. Fluid at proper level. Check for fluid leaks. Set parking brake. Controls Steering free - no binding - no excessive free-play. Shift lever in neutral. Accelerator free - no binding - returns to idle position.

  • Page 21: Starting The Vehicle

    Vehicle Operation Starting the Vehicle Always start with the vehicle on a flat, level surface. Carbon monoxide poison- ing can kill you, so keep the vehicle out- side while it’s running. Follow these steps to start it up: 1. Step into the vehicle and sit down; then fasten the operator seat belt and the passenger seat belts (if applicable) and strap on your approved helmet...
  • Page 22 Also, avoid hard braking or accel- erating until you have regained direc- ! WARNING tional control. Use only Arctic Cat approved brake ! WARNING fluid. Never substitute or mix differ- ent types or grades of brake fluid. Brake loss can result. Check brake...

  • Page 23: Driving Uphill

    Vehicle Operation Driving Uphill NOTE: Use minimum braking (as necessary) to maintain a slow Always drive straight up the hill and speed. always avoid hills steeper than 15°. 1. Keep both hands on the wheel. ! WARNING 2. Prior to starting the climb, shift into Do not attempt to turn around on a low range, select four-wheel drive for hill.

  • Page 24: Driving In Reverse

    Vehicle Operation 4. Once you’ve cleared the water, NOTE: If there is any question briefly apply the brakes to make sure about your ability to cross the they work. obstacle safely, you should turn around if the ground is flat and you NOTE: Light pedal pressure or have room or back up until you find pumping the brakes for a short dis-...

  • Page 25: Vehicle Operation

    Vehicle Operation 2. If the tires are frozen to the ground, pour warm water around them to melt ! WARNING the ice. Go slowly and be extra careful when riding on snow-covered or ice-cov- CAUTION ered terrain. Always be alert to changing terrain conditions when Before riding, manually move the operating the vehicle.

  • Page 26: General Information

    These numbers are required by the dealer Numbers to complete warranty claims properly. No warranty will be allowed by Arctic Cat if This vehicle has two identification num- the VIN or ESN is removed or mutilated bers: Vehicle Identification Number in any way.

  • Page 27: Shift Lever

    RUN position — The ignition circuit is To select 2WD, depress the bottom of the complete and the engine can run. The key switch. To select 4WD, move the switch cannot be removed in this position. to the middle position. To engage the dif- ferential lock, slide the switch latch START position —...
  • Page 28 Steering Wheel Tilt Latch (XTX) Push the latch located on the steering col- umn beneath the steering wheel and move the steering wheel to the desired position; then release the latch and make sure the steering wheel locks in one of the four detent positions.

  • Page 29: Accelerator Pedal

    ! WARNING ! WARNING The seat belt indicator is only a Never activate the override switch reminder automatically extin- while the throttle is open as a loss of guishes after approximately eight sec- control could result. onds. It does not indicate that seat belts Accelerator Pedal are properly secured.

  • Page 30: Occupant Side Restraints

    Cargo Box Latch Handles 2. Push the latch-plate into the buckle slot until it “clicks” and latches securely. The belt will retract when the buckle is released. ! WARNING Falling outside a moving vehicle could result in serious injury or death.

  • Page 31: Lcd Gauge (Xtz)

    NOTE: Clock memory power is played, take your Prowler to an autho- supplied through the 15-amp acces- rized Arctic Cat Dealer for EPS system sory fuse and verified during gauge servicing before resuming operation. “power-up” and reset. In the event of...
  • Page 32 NOTE: Take the vehicle to an air flow, and electrical components authorized Arctic Cat dealer to have on the radiator could be damaged. the error corrected and the system Use only a garden hose with spray error reset as soon as possible.

  • Page 33: Lcd Gauge (Xt/Xtx)

    (if necessary) press and release CAUTION the Set/Reset Button (4) to select the clock display. Arctic Cat does not recommend using a pressure washer to clean the B. Press and hold the Set/Reset But- radiator core. The pressure may bend...

  • Page 34: Electric Fuel Pump

    EFI will continue to flash until the cause of the error is corrected. NOTE: Take the vehicle to an autho- rized Arctic Cat dealer to have the HDX192B error corrected and to have the sys- 7. Gear Position Indicator - Indicates tem error reset as soon as possible.

  • Page 35: Load Capacity Ratings Chart

    1. Remove the seats; then remove the Load Capacity Ratings Chart center console. Item Specifications 2. Unscrew the oil level stick and wipe (lb) (kg) it with a clean cloth. Vehicle Load Capacity 1180 Front Storage Compartment 3. Install the oil level stick. (max) Tongue Weight NOTE: The oil level stick should be...

  • Page 36: Transporting This Vehicle

    PR073A ! WARNING NOTE: Suitable hold-down straps Driving this vehicle without extra cau- are available from your Arctic Cat tion when towing a trailer will be haz- dealer. Ordinary rope is not recom- ardous. Trailer towing can affect the mended because it can stretch handling and braking of the vehicle.
  • Page 37 The recommended front differential/rear CAUTION drive lubricant is SAE approved 80W-90 hypoid. This lubricant meets all of the Do not use white gas. Only Arctic Cat lubrication requirements of this vehicle. approved gasoline additives should be used. CAUTION Recommended Engine/...

  • Page 38: Engine Break-In

    Engine Break-In When the engine starts, allow it to warm up properly. Idle the engine several minutes After the completion of the break-in until the engine has reached normal operat- period, the engine oil and oil filter should ing temperature. Do not idle the engine for be changed.

  • Page 39: General Maintenance

    Follow the Main- an authorized Arctic Cat dealer for pro- tenance Schedule and all ensuing fessional service. maintenance instructions/informa- tion.

  • Page 40: Maintenance Schedule

    I = Inspect and clean, adjust, lubricate, replace as necessary * = Dealer maintenance T = Tighten R = Replace C = Clean **When using Arctic Cat ACX All Weather synthetic oil, oil change interval can be increased to every 1,000 miles or every year.

  • Page 41: Liquid Cooling System

    If leakage or damage is CAUTION detected, take the vehicle to an authorized Arctic Cat dealer for service. Also, the cool- Continued operation of the ATV with ant level should be checked periodically. high engine temperature may result in engine damage or premature wear.

  • Page 42: General Lubrication

    General Lubrication NOTE: When the vehicle is operated extremely cold Cables weather (-23° C/-10° F or colder), None of the cables require lubrication; a small amount of leakage may be however, it is advisable to lubricate the present. Unless the leakage is ends of the cables periodically with a excessive, replacement is not good cable lubricant.

  • Page 43: Hydraulic Brake

    2. Remove each oil fill plug. CAUTION Inspect the oil for any signs of metal filings or water. If found, take the vehicle to an authorized Arctic Cat dealer for servicing. 5. Pour recommended oil into each fill hole. 6. Install the fill plugs and tighten to 16 ft-lb.

  • Page 44: Protective Rubber Boots

    1. Secure the vehicle on a support stand for cracks or other damage. If found, take to elevate the front wheels. the vehicle to an authorized Arctic Cat dealer to have the brake hoses replaced. 2. Remove both front wheels.

  • Page 45: Battery

    CTEK Multi US 3300 for battery main- end free-play seems excessive, con- tenance charging. Maintenance tact an authorized Arctic Cat dealer charging is required on all batteries for service. not used for more than two weeks or as required by battery drain.
  • Page 46 110-volt electrical outlet. NOTE: If, after charging, the bat- tery does not perform to operator expectations, bring the battery to an authorized Arctic Cat dealer for 3300A further troubleshooting. NOTE: Not using a battery char- Jump-Starting...
  • Page 47 6. Attach one clamp of the positive (red) jumper cable to the positive (+) termi- ! WARNING nal (1) of the dead battery (C) being Any time service is performed on a bat- careful not to touch any metal with tery, the following must be observed: the other clamp;...

  • Page 48: Spark Plug(S)

    Consult an authorized Arctic Cat dealer if the plug insulator is not a light brown CAUTION color. To help prevent cold weather foul-...

  • Page 49: Draining V-Belt Cover

    If proper tools and related items are several times to “blow out” any not available, have this maintenance per- water; then stop the engine. formed by an authorized Arctic Cat 5. Install the drain bolt and tighten dealer or a qualified tire repair station. securely.

  • Page 50: Wheels

    Tubeless Tire Repair 2. Using a suitable brush, clean the car- bon deposits from the screen taking Should a leak or flat tire occur due to a punc- care not to damage the screen. ture, the tire may be repaired using a plug- type repair.

  • Page 51: Checking/Adjusting Headlight Aim

    3. Using the measurements obtained in CAUTION step 2, make horizontal marks on the aiming surface. When replacing the headlight bulb, be careful not to touch the glass por- 4. Make vertical marks which intersect tion of the bulb. Grasp the new bulb the horizontal marks on the aiming with a clean cloth.

  • Page 52: Electrical Output Terminals

    Wash off any period of use, consult an authorized dirt and make sure the retractors are free of Arctic Cat dealer immediately. debris. Do not grease or oil the retractors. Electrical Output Occupant Side...

  • Page 53: Preparation For Storage

    Start the engine and is fully charged (see Battery section allow it to idle; then using Arctic Cat in this manual). Engine Preserver, rapidly inject the 9. Store the vehicle indoors in a level preserver into the air filter opening position.

  • Page 54: Preparation After Storage

    Arctic Cat recommends the following light aim; adjust or replace if procedure. necessary. 1. Clean the vehicle thoroughly.
  • Page 55 NOTES...

  • Page 56: Limited Warranty

    The warranty periods are as follows: 1. Six months from the date of sale - for an Arctic Cat ROV used for recreational purposes. 2. Ninety days from date of invoice - for an Arctic Cat ROV used for commercial purposes, including rental operations (non-transferable).

  • Page 57: Warranty Procedure/Owner Responsibility

    At the time of sale, an ATV Rider Training Certificate and Owner Registration form is to be com- pleted by the selling dealer and consumer. The receipt of the form by Arctic Cat is a condition precedent to warranty coverage. It is the selling dealer’s responsibility to retain and/or submit appropriate copies of the form to the appropriate place(s) to initiate warranty coverage.

  • Page 58: Epa Emission Control Statement/Warranty Coverage - Rov (U.s. Only)

    (U.S. Only) STATEMENT/WARRANTY Arctic Cat warrants to the original retail purchaser, and each subsequent purchaser, that all U.S. EPA- certified Arctic Cat ROV’s are designed, built, and equipped to conform to all U.S. EPA Emission Control Regulations. Please read the following information completely.

  • Page 59: Change Of Address, Ownership, Or Warranty Transfer

    Warranty Transfer Arctic Cat Inc. keeps on file the current name and address of the owner of this vehicle. This will allow Arctic Cat to reach the current owner with any important safety information which may be necessary to protect customers from personal injury or property damage.
  • Page 60 Fold Back Place Stamp CHANGE OF ADDRESS/OWNERSHIP Here ARCTIC CAT INC. PRODUCT SERVICE AND WARRANTY DEPT. P.O. BOX 810 THIEF RIVER FALLS, MN 56701...

  • Page 61: Maintenance Record

    Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES...
  • Page 62 NOTES...

  • Page 63: Identification Numbers Record

    2. VEHICLE IDENTIFICATION NUMBER: 3. ENGINE SERIAL NUMBER: Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat dealer or for reference in case this vehicle is stolen.
  • Page 64 ©2011 Arctic Cat Inc. ™®Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1656 - Canada p/n 2259-079...

This manual is also suitable for:

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