Arctic Cat 2011 Prowler HDX Manuals

Arctic Cat 2011 Prowler HDX Manuals

Manuals and User Guides for Arctic Cat 2011 Prowler HDX. We have 1 Arctic Cat 2011 Prowler HDX manual available for free PDF download: Service Manual

Arctic Cat 2011 Prowler HDX Service Manual

Arctic Cat 2011 Prowler HDX Service Manual (164 pages)

2011 Arctic Cat Prowler HDX

Brand: Arctic Cat | Category: Offroad Vehicle | Size: 47 MB

Table of Contents

Electrical System
2
General Information
3
General Specifications
4
Torque Conversions
5
Tightening Torque
5
Recommended Gasoline
6
Recommended Engine/Transmission Oil
6
Recommended Front Differential/Rear Drive Lubricant
6
Break-In Procedure
6
Gasoline - Oil - Lubricant
6
- Filling Gas Tank
  7
- Preparation after Storage
  7
- Preparation for Storage
  7
- Periodic Maintenance/Tune-Up
  9
- Periodic Maintenance Chart
  10
- Air Filter
  11
- Lubrication Points
  11
- Periodic Maintenance
  11
- Valve/Tappet Clearance
  11
- Feeler Gauge Procedure
  12
- Testing Engine Compression
  12
- Valve Adjuster Procedure
  12
- Muffler/Spark Arrester
  13
- Spark Plug
  13
- Shift Lever
  16
  - Adjusting Park Indicator Light
    17
  - Hoses Inspection
    18
  - Hydraulic Brake System Checking/Bleeding
    18
  - Burnishing Brake Pads
    19
  - Checking/Replacing Pads
    19
  - Checking/Replacing V-Belt
    19
- Troubleshooting Brake System
  22
- Driven Pulley
  56
- Air Filter
  71
- Fuel/Lubrication/Cooling
  73
- Electronic Fuel Injection
  74
- Removing Throttle Body
  74
Torque Specifications
74
- Gas Tank Removal
  75
- Installing Throttle Body
  75
- Gas Tank Cleaning and Inspection
  76
- Gas Tank Installation
  76
- Gas/Vent Hoses
  77
- Oil Filter/Oil Pump
  77
- Oil Pump Removal/Disassembly
  77
- Testing Oil Pump Pressure
  77
- Liquid Cooling System
  78
- Oil Cooler
  78
- Oil Pump Assembly/Installation
  78
- Radiator Cleaning and Inspection
  79
- Radiator Installation
  79
- Radiator Removal
  79
- Thermostat
  80
- Fan
  81
- Water Pump
  81
- Electric Fuel Pump/Fuel Level Sensor
  82
- Fuel/Lubrication/Cooling Troubleshooting
  84
- Electrical System
  85
- Battery
  86
- Electrical System Specifications
  86
- Electrical Connections
  87
- RPM Limiter
  87
- Switches
  87
- Testing Electrical Components
  87
- Troubleshooting
  87
  - Accessory Receptacle/Connector
    88
  - Brakelight Switch
    88
  - Engine Coolant Temperature (ECT) Sensor
    88
  - Fan Motor
    89
  - Power Distribution Module (PDM)
    89
  - Relays
    89
  - EFI Sensors/Components
    90
  - Ignition Coil
    90
  - Manifold Absolute Pressure (MAP) Sensor
    90
  - Primary Coil
    90
  - Secondary Winding/Spark Plug Cap
    90
  - Electronic Power Steering (EPS)
    91
- Speed Sensor
  91
  - Drive Select Switch
    93
  - Headlight Switch
    93
  - Ignition Switch
    93
  - Front Drive Actuator
    94
  - Reverse Override Switch
    94
  - Crankshaft Position Sensor
    95
  - Shift Lever
    95
  - Starter Motor
    95
  - Stator Coil/Crankshaft Position (CKP) Sensor
    95
  - Voltage (AC Generator - no Load)
    95
  - Electronic Control Unit (ECU)
    96
  - Starter Relay
    96
  - Testing Voltage (Testing Motor)
    96
  - Headlights
    97
  - Ignition Timing
    97
  - Regulator/Rectifier
    97
  - Taillight-Brakelight
    97
  - ECU Error Codes
    98
  - Tilt Sensor
    98
  - Throttle Position Sensor (TPS)
    100
  - Electrical System Troubleshooting
    102
  - Drive System
    105
  - Front Drive Actuator Removal
    106
- Suspension
  106
  - Front Differential Removal
    107
  - Front Drive Actuator Installation
    107
  - Disassembling Input Shaft
    109
  - Assembling Input Shaft
    110
  - Disassembling Differential Assembly
    111
  - Disassembling Pinion Gear
    112
  - Assembling Pinion Gear
    113
  - Backlash
    114
  - Shimming Procedure/Shim Selection
    114
  - Ring Gear End-Play
    115
  - Assembling Differential Assembly
    116
  - Removing/Installing Axle Seal
    117
  - Installing Differential
    118
  - Drive Axles
    119
  - Removing Rear Drive Axle
    119
  - Cleaning and Inspecting Axles
    120
  - Disassembling Axles
    120
  - Removing Front Drive Axle
    120
  - Assembling Axles
    122
  - Installing Front Drive Axle
    123
  - Installing Rear Drive Axle
    123
  - Rear Gear Case
    124
  - Rear Gear/Thrust Button
    124
  - Rear Drive Input Shaft/Housing
    125
  - Hub Removal
    126
  - Hub Cleaning and Inspection
    127
  - Hub Installation
    127
  - Replacing Wheel Studs
    127
  - Hydraulic Brake Caliper Removal/Disassembly
    128
  - Hydraulic Brake Caliper Assembly/Installation
    129
  - Hydraulic Brake Caliper Cleaning and Inspection
    129
  - Hydraulic Brake System
    131
  - Master Cylinder Assembly
    131
  - Universal Joints
    132
  - Drive System Troubleshooting
    134
  - Suspension
    135
- Shock Absorbers
  136
  - Front A-Arms
    137
  - Rear A-Arms
    139
- Wheels and Tires
  140
- Tire Inflation Pressure
  140
- Wheel Removal
  141
- Wleels Cleaning and Inspection
  141
- Wheel Installation
  141
- Wheels Checking/Inflation
  141
- Suspension Troubleshooting
  142
- Steering/Frame
  143
- Removing EPS Assembly
  144
- Installing EPS Assembly
  145
- Removing Tie Rods
  146
- Installing Tie Rods
  146
- Steering Assembly
  147
- Steering Wheel
  148
- Upper Steering Shaft
  148
- Intermediate Steering Shaft Assembly
  149
- Steering Knuckles
  150
- Checking/Adjusting Front Wheel Alignment
  152
- Front Bumper Assembly
  153
- Hood
  153
- Floor
  154
- Fenders
  154
- Dashboard
  155
- Belly Panel
  155
- Exhaust System
  155
- Cargo Box
  156
- Taillight Assembly
  156
- Seat Removing/Installing
  157
- Steering/Frame Troubleshooting
  157
- Controls/Indicators
  159
- Accelerator Pedal
  160
- Shift Lever Removal and Installation
  160
- Shift Cable
  160
- Speedometer/Tachometer/Lcd/Indicator Lights Replacement
  161

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