Table Of Contents - Perkins 1103 Operation And Maintenance Manual

Table of Contents

Important Safety Information4
Warning4
Table Of Contents5
Literature Information6
Maintenance Intervals6
Safety6
Operation6
Foreword6
Safety Section7
Safety Messages7
General Hazard Information7
Fluid Penetration8
Pressure Air And Water8
Containing Fluid Spillage8
Burn Prevention9
Coolant9
Fire Prevention And Explosion Prevention9
Oils9
Fire Extinguisher10
Lines, Tubes And Hoses11
Crushing Prevention And Cutting Prevention11
Mounting And Dismounting11
Before Starting Engine11
Engine Starting12
Engine Stopping12
Electrical System12
Grounding Practices13
Product Information Section14
Model Views14
Engine Description17
Engine Specifications17
Industrial Engine Specifications18
Genset Specifications18
Engine Service Life19
Engine Cooling And Lubrication19
Product Identification Information20
Engine Identification20
Reference Numbers20
Operation Section23
Lifting And Storage23
Engine Lifting23
Engine Storage23
Cooling System24
Induction System24
Exhaust System24
General Items25
Gauges And Indicators26
Engine Oil Pressure26
Jacket Water Coolant Temperature26
Tachometer26
Starting The Engine28
Cold Weather Starting28
Starting With Jump Start Cables29
After Starting Engine29
Engine Operation30
Fuel Conservation Practices30
Engine Warm Up30
Stopping The Engine31
After Stopping Engine31
Emergency Stopping31
Cold Weather Operation32
Hints For Cold Weather Operation32
Viscosity Of The Engine Lubrication Oil32
Recommendations For The Coolant32
Engine Block Heaters33
Idling The Engine33
Recommendations For Coolant Warm Up33
Insulating The Air Inlet And Engine Compartment34
Fuel And The Effect From Cold Weather34
Fuel Tanks35
Fuel Filters35
Fuel Heaters35
Maintenance Section36
Refill Capacities36
Lubrication System36
Api Oils37
Fluid Recommendations37
General Lubricant Information37
Engine Oil38
Commercial Oils38
Synthetic Base Stock Oils39
Engine Oil Viscosity39
Re-Refined Base Stock Oils40
Lubricants For Cold Weather40
Aftermarket Oil Additives40
Sos Oil Analysis40
Fuel Specifications41
Fuel Recommendations41
Cooling System Specifications44
General Coolant Information44
Additives44
Water44
Glycol45
Coolant Recommendations45
Elc Cooling System Maintenance46
Extended Life Coolant46
Correct Additions To The Extended Life Coolant46
Perkins Elc Extender46
Elc Cooling System Cleaning47
Changing To Perkins Elc47
Elc Cooling System Contamination47
Commercial Heavy-Duty Coolant/Antifreeze And Sca48
Adding The Sca To Heavy-Duty Coolant At The Initial Fill48
Cleaning The System Of Heavy-Duty Coolant/Antifreeze49
Maintenance Interval Schedule50
Aftercooler Core - Clean/Test51
Aftercooler Core - Inspect51
Alternator - Inspect52
Alternator And Fan Belts52
Battery - Replace53
Battery Electrolyte Level Check53
Battery Or Battery Cable - Disconnect54
Cooling System Coolant54
Cooling System Coolant - Change56
Cooling System Coolant Level - Check58
Engines With A Coolant Recovery Tank58
Engines Without A Coolant Recovery Tank58
Engine Clean59
Driver Equipment - Check59
Engine Air Cleaner Element - Clean/Replace60
Servicing The Air Cleaner Elements60
Dual Element Air Cleaners60
Cleaning The Primary Air Cleaner Elements61
Vacuum Cleaning61
Pressurized Air61
Inspecting The Primary Air Cleaner Elements61
Engine Air Cleaner Element62
Engine Air Cleaner Service Indicator62
Test The Service Indicator62
Engine Ground - Inspect/Clean63
Engine Mounts - Inspect63
Engine Oil Level - Check63
Engine Oil Sample - Obtain63
Obtain The Sample And The Analysis64
Drain The Engine Oil64
Engine Oil And Filter Change64
Replace The Spin-On Oil Filter65
Replace The Element For The Oil Filter65
Engine Valve Lash66
Fill The Engine Crankcase66
Fuel Injector - Test/Change66
Removal And Installation Of The Fuel Injectors67
Fuel System - Prime67
Fuel System Primary Filter/Water Separator68
Fuel System Primary Filter Element69
Fuel System Secondary Filter70
Element Filter70
Spin-On Filter71
Fuel Tank72
Drain The Water And The Sediment72
Fuel Storage Tanks72
Hoses And Clamps73
Replace The Hoses And The Clamps73
Radiator Clean74
Severe Servo Application74
Environmental Factors75
Turbocharger Inspect75
Incorrect Operating Procedures75
Starting Motor75
Wall-Around Inspection76
Inspect The Engine For Leaks And For Loose Connections76
Water Pump Inspect77
Warranty Section78
Warranty Information78
Index79