Perkins 4.154 Manuals

Manuals and User Guides for Perkins 4.154. We have 2 Perkins 4.154 manuals available for free PDF download: Workshop Manual, Operator's Manual

Perkins 4.154 Workshop Manual (109 pages)

Diesel Engine

Brand: Perkins | Category: Engine | Size: 14.23 MB

Contents
4
Unified Threads and Engine Number Location
5
Engine Views
6
View of Front Left Hand Side of 4.154 Engine
6
View of Rear Right Hand Side of 4.154 Engine
7
Exploded View of Cylinder Head Assembly
8
Exploded View of Crankshaft, Connecting Rod and Piston Assemblies
10
Exploded View of Timing Case, Drive and Camshaft Assembly
11
Exploded View of Water Pump Assembly
12
General Information
13
Engine Data
13
Rating Details
13
Approximate Engine Weights Dry
14
De-Rating for Altitude
14
Service Wear Limits
15
Recommended Torque Tensions
15
Operating Instructions
16
Starting the Engine
16
To Stop the Engine
16
Cold Starting
16
Preventive Maintenance
17
Preservation of Laid-Up Engine
18
Batteries
18
Starters and Generators
18
Fuel Injection Pump
18
Recommended Oils for Inhibiting the Fuel System
19
Preparing the Engine for Return to Service
19
Starters and Dynamos
19
D.P.A. Distributor Pump
20
Front Precautions
20
Fault Finding Chart
21
Key to Fault Finding Chart
21
Cylinder Head
22
Cylinder Head Dimensions
22
To Remove the Cylinder Head
24
Valves
24
Valve Guides
24
Cylinder Head B4
25
Valve Springs
25
Rocker Shaft Assembly
25
Rocker Levers
25
Refitment of Cylinder Head
26
Valve Clearances
26
Atomisers
26
Engine Running Check
26
Pistons and Connecting Rods
27
Piston and Rod Dimensions
27
Connecting Rod Alignment
28
Removal of Piston and Rods
29
Sump
29
Big End Bearings
29
Gudgeon Pins
29
Pistons and Connecting Rods C4
30
Cylinder Block and Liners
32
Cylinder Block and Liner Dimensions
32
Cylinder Block and Liners D2
33
To Renew Cylinder Liners
33
Crankshaft and Main Bearings
34
Crankshaft and Main Bearing Dimensions
34
Crankshaft End Float
35
Removal of Crankshaft
35
Overhaul of Standard Size Crankshaft
35
Crankshaft Rear Oil Seal and Housing
35
Main Bearing Caps
36
Oil Thrower Flange
37
Crankshaft Pulley
37
Crankshaft Regrind Data
38
Timing Case and Drive
39
Camshaft and Timing Gear Dimensions
39
To Remove the Timing Case
41
To Refit the Timing Case
41
To Renew the Front Oil Seal
42
To Remove Idler Gear and Hub
42
To Refit the Idler Gear and Hub
42
To Remove the Camshaft Gear
43
To Refit the Camshaft Gear
43
To Remove the Fuel Pump Gear
43
To Refit the Fuel Pump Gear
43
To Fit New Fuel Pump Gear
44
To Remove the Fuel Pump Drive Hub
44
To Refit the Fuel Pump Drive Hub
45
To Remove the Fuel Pump Adaptor Housing
45
To Refit the Fuel Pump Adaptor Housing
45
Crankshaft Gear
46
To Remove the Camshaft and Tappets
46
To Refit the Camshaft and Tappets
47
To Remove the Flywheel
48
Flywheel Ring Gear
48
To Refit the Flywheel
48
Flywheel Run-Out
48
To Remove the Flywheel Housing
49
To Refit the Flywheel Housing
49
Timing
50
Timing Marks
50
Timing Pin
50
To Re-Set to the Original Timing
50
Checking Valve Timing
51
Fuel Pump Timing Marks
51
Checking Fuel Pump Timing
52
Lubricating System
54
Lubricating Oil System Data and Pump Dimensions
55
Removal of Oil Sump
56
To Refit the Oil Sump
56
To Remove the Oil Pump
56
To Dismantle the Oil Pump and Relief Valve
56
Examination and Re-Assembly of Oil Pump and Relief Valve
57
To Refit the Oil Pump
57
Oil Filters
58
To Renew Spin-On Type Oil Filter Canister
58
Oil Filter Headcasting
58
By-Pass Valve
58
Cooling System Data and Water Pump Dimensions
59
Fan Belt - to Adjust
60
To Remove the Water Pump
60
Disconnect the Water Pump By-Pass Hose
60
To Refit the Water Pump
61
To Remove the Thermostat
61
To Test the Thermostat
62
To Replace the Thermostat
62
Fuel System Data
63
Starting Aid
64
Fuel Filter - to Remove and Replace the Filter Element
64
Fuel Lift Pump
64
Testing the Lift Pump Fitted to the Engine
65
To Remove the Lift Pump
65
To Dismantle the Lift Pump
65
To Re-Assemble the Lift Pump
65
To Refit the Fuel Lift Pump
66
To Remove the Fuel Pump Mechanically
66
To Refit the Fuel Injection Pump
67
Maximum Speed Setting
67
Fuel System Maintenance
68
Fuel Pipes
68
Priming the Fuel System
69
Air Cleaner
71
Dry Type Air Cleaners
71
Air Cleaner Element Renewal
71
Restriction Indicator
72
Optional Service Method
72
Two-Stage Dry Type Air Cleaners with Multiple Filter Elements
73
Electrical System
75
Checking or Adjusting the Voltage Setting
78
Adjustment of Voltage Setting
78
Check of Alternator Output
78
Check Warning Light Control
78
Routine Maintenance
79
Inspection of Brush Gear
79
Belt Adjustment
79
Brush Gear and Commutator Maintenance
81
Exhauster Description
82
Exhauster Mounting
82
Exhauster Lubrication
82
Servicing the Exhauster Unit
83
To Reassemble Exhauster
83
4.154 Marine Engine
85
General Data
85
Dimensions
86
Gearboxes
89
Cooling System
89
To Dismantle the Sea Water Pump
90
To Reassemble the Sea Water Pump
90
Fresh Water Pump
90
To Remove the Fresh Water Pump
90
Fresh Water System
91
Sea Water Circuit
91
Heat Exchanger
92
To Remove the Tube Stack
92
Water Pump Belt Adjustment
92
New Belts
92
To Remove the Engine/Gearbox Oil Cooler
93
To Clean the Oil Cooler
93
Lubricating Oils
94
Glossary of Terms
95
Approved Service Tools
96
Valve Seat Cutters
102
Examples of Service Facilities
105
Service Publications
105
Index
106

Perkins 4.154 Operator's Manual (72 pages)

Brand: Perkins | Category: Engine | Size: 3.53 MB

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Perkins 4.154 Workshop Manual (109 pages)

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Perkins 4.154 Operator's Manual (72 pages)

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