Removal And Installation Chart - Yamaha 40V Service Manual

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REMOVAL AND INSTALLATION CHART

Step Procedure/Part name
ELECTRICAL UNIT REMOVAL
1 Thermo switch coupler
2 Wire harness coupler
3 Electrothermal valve lead
4 Lighting coil lead
5 CDI unit lead coupler
6 Bolt (with washer)
7 Fitting plate ass'y
8 Battery cable
9 Bolt (with washer)
10 PTT switch coupler
11 PTT motor lead
12 Bolt (with washer)
13 Bolt (with washer)
14 Electrical unit
15 Magneto control rod
16 Bolt (with washer)
17 CDI unit
18 Bolt
19 Magneto control lever
20 Spring
21 Accelation cam
Å: Setting length
ELECTRICAL UNIT REMOVAL
Q'ty
Follow the left "Step" for removal.
2 Pink and black leads
1
1 Blue lead
2 Green leads
7
2
1
1
NOTE:
Remove the battery cable at the grommet.
2
1 PTT model
2 Sky blue and light green leads
6 × 30 mm
4
8 × 25 mm
1
1
1
NOTE:
Disconnect the rod from the CDI unit.
2
1
1
1
1
1
Reverse the removal steps for installation.
5-14
Service points
E