Removal And Installation Chart - Yamaha 40V Service Manual

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REMOVAL AND INSTALLATION CHART

Step Procedure/Part name
RECOIL STARTER REMOVAL
1 Lock nut
2 Start-in-gear protection wire
3 Bolt (with washer)
4 Recoil starter ass'y
5 Dowel pin
RECOIL STARTER DISASSEMBLY
Start-in-gear protection wire
1
2 Spring
3 Starter stopping plunger
4 Circlip
5 Drive pawl
6 Drive pawl spring
7 Bolt (with washer)
8 Stay
9 Rope roller
Collar
0
A Nut
B Bolt (with washer)
C Nut
D Bolt (with washer)
Plane washer
E
F Bushing
G Sheave drum
H Spiral spring
I Starter case
J Cover
K Starter handle
L Damper
M Seal
N Rope guide
O Rope
RECOIL STARTER
Q'ty
Follow the left "Step" for removal.
1
1
NOTE:
Disconnect the wire at the bottom cowl-
ing side.
6 × 35 mm
3
1
1
1
1
1
1
1
1
6 × 30 mm
1
1
1
1
1
6 × 12 mm
2
1
6 × 20 mm
1
1
1
1
1
NOTE:
When installing the new spiral spring,
do not cut the wire holding the spring.
When reusing the spiral spring, set the
leading end first in the case and then fit
one turn each time.
1
1
1
1
1
1
1 2,095 mm
Reverse the removal steps for installation.
5-4
Service points
E