Removal And Installation Chart; Service Points; Rubber Mount Inspection; Mount Bolt Inspection - Yamaha 40V Service Manual

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REMOVAL AND INSTALLATION CHART

Step
Procedure/Part name
UPPER CASE REMOVAL
Power unit
Lower unit ass'y
Bottom cowling
1
Bolt (with washer)
2
Bolt (with washer)
3
Lower mount housing
4
Mount damper
5
Nut
6
Nut
7
Plane washer
8
Lead wire
9
Plane washer
10
Upper case ass'y
11
Lower rubber mount
12
Washer
13
Plane washer
14
Mounting bolt
15
Bolt (with washer)
16
Upper rubber mount
17
Plate
18
Plane washer
19
Mounting bolt
UPPER CASE REMOVAL
Q'ty
Follow the left "Step" for removal.
Refer to "POWER UNIT REMOVAL" in
chapter 5.
Refer to "LOWER UNIT REMOVAL" in
chapter 6.
Refer to "SHIFT ACTUATOR AND BOT-
TOM COWLING".
6 × 12 mm
1
8 × 30 mm
4
2
2
2
2
12.8 × 22.5 mm
2
1
12.8 × 22.5 mm
2
1
2
2
13 × 34 mm
2
2
8 × 35 mm
3
1
1
2
2
Reverse the removal steps for installation.

SERVICE POINTS

Rubber mount inspection

1. Inspect:
Rubber mount
Wear/Crack/Damage → Replace.

Mount bolt inspection

1. Inspect:
Mount bolt
Wear/Bent/Damage → Replace.
7-12
Service points
E

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