Assembling The Carburetor - KTM 450 SX ATV 2010 Repair Manual

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31/CARBURETOR

Assembling the carburetor

21.21
Mount and tighten idle air jet
Guideline
Idle air jet
301559-11
Mount and tighten choke slide
Guideline
Choke slide
Position throttle position sensor
but do not tighten yet.
Info
When installing the throttle position sensor, ensure that the flat area of the
301558-11
inner clutch hub engages in the recess of the throttle position sensor.
Position the hose connection. Mount and tighten screw
Guideline
Screw, hose connection
Info
The hose connection must be easy to turn when it is mounted.
301557-11
Screw in the mixture control screw
way.
Guideline
Mixture control screw
Screw in the mixture control screw
disassemble it, or adjust it to the specified basic setting.
Guideline
Idle mixture adjusting screw
301555-11
Open
Info
The mixture control screw may be open a maximum of 2 turns. If more than
two turns are necessary (rich mixture), use a larger idling jet.
Position buffer plate
idling jet

Guideline
Needle jet
Cold start jet
Idling jet
.
.
. Mount screw
M4
with the spring, washer, and O-ring all the
by the number of turns that were required to
. Mount and tighten needle jet
.
M4.5x0.75
2 Nm (1.5 lbf ft)
M12
2.5 Nm
(1.84 lbf ft)
with the spring ring and washer
.
2 Nm
Loctite
®
(1.5 lbf ft)
M6x0.5
1 Nm (0.7 lbf ft)
1.5 turns
, cold start jet
M7x0.75
3.5 Nm
(2.58 lbf ft)
M5x0.75
2 Nm (1.5 lbf ft)
M6x0.75
2 Nm (1.5 lbf ft)
175
243™
and

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This manual is also suitable for:

505 sx atv 20102010 450 sx2010 505 sx

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