Replacing Electrical Components; Run/Tow Switch; Reverse Warning Indicator - Ezgo RXV ELECTRIC Service & Repair Manual

ELECTRICAL COMPONENTS & WIRING
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions and Warnings.
B
21. Replace the controller splash shield and secure it to
the body with two Torx head screws.
22. Connect the negative battery wires using an insulated
wrench.
23. Connect the positive battery wires using an insulated
wrench.
24. Be sure that all wires are connected properly before
installing the body components that were removed to
allow access to the wiring harness.
REPLACING ELECTRICAL COMPO-
NENTS
Run / Tow Switch
Tool List
Notched Pry Bar .......................................................... 1
Torx Bit 27 IP ............................................................... 1
Wire Cutters................................................................. 1
Wire Stripper................................................................ 1
Wire Terminal Crimping Tool........................................ 1
Insulated Wrench, 9/16" .............................................. 1
Using an insulated wrench, disconnect the bat-
tery cable at the negative (-), BL-, battery ter-
minal.
To access the splash shield where the run/tow switch is
mounted, raise and remove the seat bottom. The splash
shield is mounted over the controller on the passenger
side of the vehicle.
1. Disconnect the battery cable at the negative (-) battery
terminal using an insulated wrench.
2. Remove two Torx head screws and the christmas tree
rivet securing the controller splash shield to the rear
body, raise splash shield and turn over to expose the
switch and wires.
3. Remove the seal and upper nut to allow the switch to
be removed from the splash shield. Check the Run /
Tow label, if it has become difficult to read replace
it with a new one available from service parts.
4. Cut the wires from the existing run/tow switch close to
the switch.
5. Strip insulation from the end of each wire, using a butt
splice connector and heat shrink tubing connect the
wires from the new run/tow switch to the wire harness.
6. Remove the upper nut and seal (7) from the new
Page K-6
(Ref Fig. 17 on page K-6)
Repair and Service Manual
switch (8).
7. Install the switch (8) with the notch towards the RUN
direction.
8. Install the upper nut and seal (7) finger tight and
torque as specified in the torque table.
Qty.
9. Install the splash shield using the two Torx screws to
secure the shield to the body and a new christmas
tree rivet
Replace any worn or damaged hardware with new as
required
ITEM
7

Reverse Warning Indicator

page K-7)
Tool List
Notched Pry Bar ..........................................................1
Torx Bit 27 IP ...............................................................1
Wire Cutters .................................................................1
Wire Stripper ................................................................1
Wire Terminal Crimping Tool ........................................1
Insulated Wrench, 9/16"...............................................1
Using an insulated wrench, disconnect the bat-
tery cable at the negative (-), BL-, battery ter-
minal.
To access the splash shield containing the run/tow
switch raise and remove the seat bottom.
Fig. 17 Run / Tow Switch
TORQUE SPECIFICATION
13 in. lbs (1.5 Nm) Max.
(Ref Fig. 18 on
Qty.