Ezgo RXV FLEET Manuals

Manuals and User Guides for Ezgo RXV FLEET. We have 1 Ezgo RXV FLEET manual available for free PDF download: Service & Repair Manual

Ezgo RXV FLEET Service & Repair Manual

Ezgo RXV FLEET Service & Repair Manual (174 pages)

RXV ELECTRIC Cars

Brand: Ezgo | Category: Utility Vehicle | Size: 27 MB

Table of Contents

Table of Contents

5
- Safety
  2
- General Information
  4
  - Table of Contents
    5
- Safety Information
  7
  - General Operation
    7
General Information & Routine Maintenance

11
- List of Illustrations
  13
  - Fig. 2 Serial Number on Front Frame
    13
  - Fig. 3 Serial Number on Rear Frame
    13
  - Fig. 4 Initial Service Chart
    13
  - Serial Number Location
    13
  - Routine Maintenance
    15
  - Sun Top and Windshield
    15
  - Vehicle Cleaning and Care
    15
  - Capacities and Replacement Parts
    16
  - Fig. 5 Capacities
    16
  - Fig. 7 Torque Specifications and Bolt Grades
    16
  - Hardware
    16
  - Periodic Service Schedule
    17
    
    Before Servicing the Vehicle
    21
    
    General Maintenance
    21
    
    Important Safety Warning
    21
    
    Modifications to Vehicle
    21
    
    Additional Warnings
    22
  - Safety
    23
    
    Lifting the Vehicle
    25
Safety

29
- Body
  29
- Body
  
  31
  - General
    31
- Body Component Replacement
  
  32
  - Rocker Panels
    32
  - Floor Mat
    32
  - Cowl and Instrument Panel
    33
  - Front Splash Guard
    34
  - Sweater Basket
    35
  - Seat Back Assembly
    35
  - Fender Liner
    36
  - Rear Body
    36
  - Rear Bumper
    36
  - Rear Facing Seat & Foot Rest
    37
  - Floorboard
    40
- Body Care and Maintenance
  
  41
  - Cleaning
    41
- Painting
  
  41
  - Light Scratches
    41
  - Minor Scratches
    41
  - Larger Scratches
    42
  - Complete Panel Repair
    42
  - Wheels and Tires
    45
    
    Wheel Installation
    48
  - Electronic Speed Control (Ac Motor)
    52
Front Suspension and Steering

59
- Front Suspension
  59
  - Maintenance
    61
  - Tire Wear Diagnosis
    61
  - Wheel Alignment
    62
  - Hub Assembly
    63
  - Spindle Assembly
    63
  - Struts
    64
  - A-Arm Assembly
    65
  - Clipboard and Steering Wheel
    66
  - Rod End / Ball Joint
    68
  - Steering Box
    68
- Motor & Motor Brake
  71
Batteries & Charging

77
- Safety
  79
- Battery
  80
- Battery Maintenance
  80
  - At each Charging Cycle
    80
  - Monthly
    80
  - Electrolyte Level and Water
    80
  - Cleaning Batteries
    81
- Prolonged Storage
  84
- Battery Charging
  85
- Troubleshooting
  85
  - Hydrometer
    85
  - Using a Hydrometer
    86
- Battery Charger
  89
  - Portable Charger Installation
    91
  - Understanding the Charger
    92
  - Maintenance Instructions
    92
  - Led Operation Codes
    92
- Brakes
  95
Electrical Components & Wiring

101
- Section Title
  102
- Table of Contents for Section 'K
  102
- Main Wiring Harness
  103
- Replacing Electrical Components
  108
  - Run/Tow Switch
    108
  - Reverse Warning Indicator
    108
  - Wiring Diagram
    110
- Accessory Wiring
  112
  - Replacing the Accessory Wiring Harness
    112
- Replacing Electrical Accessories
  114
  - Head Light Replacement
    114
  - Head Light Bulb Replacement
    114
  - Turn Signal Bulb Replacement
    114
  - Head Light Switch Replacement
    114
  - Turn Signal Switch Replacment
    115
  - Turn Signal Flasher Unit Replacemnt
    115
  - Tail Light Assembly Replacement
    116
  - Tail Light Lens Replacement
    116
  - Tail Light Bulb Replacement
    116
  - Horn Button Replacement
    116
  - Horn Replacement
    116
- Rear Suspension
  119
- Rear Axle
  125
  - Rear Axle
    128
    
    Rear Hub
    129
    
    Axle Shaft, Bearing and Seal Disassembly
    129
- Weather Protection
  133
Troubleshooting and Diagnostics

141
- How to Use the Hand Held Diagnostic Unit
  143
- Menus
  143
  - Diagnostics Report
    143
    
    Using Hand Held Diagnostic Unit
    143
    
    Troubleshooting and Diagnostics
    143
  - Battery and Warranty
    145
  - Error Messages
    146
  - Warning Messages
    146
  - Error and Warning Messages
    146
  - Setting Top Speed and Performance Profiles
    146
  - Course Energy Consumption
    146
  - Fault Codes
    147
- Troubleshooting
  154
  - Digital Volt Ohm Meter
    154
- Power Supply
  155
  - Grounding Requirements
    159
  - Ground Systems
    159
  - Equipment Fault and Personal Safety System
    159
  - Ground Network Requirements
    159
  - External Grounding Requirements
    160
  - Materials
    160
  - Lightning Protection System
    160
  - 10. Equipment Fault and Personal Safety System
    161
- Specifications
  163

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