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Barco DP-1500 Installation Manual

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DP-1500
Installation manual
R59770091/06
06/01/2009

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Summary of Contents for Barco DP-1500

  • Page 1 DP-1500 Installation manual R59770091/06 06/01/2009...
  • Page 2 Barco Inc. Media and Entertainment Division 11101 Trade Center Drive, Rancho Cordova, California 95670, USA Phone: +1 916 859-2500 Fax: +1 916 859-2515 E-mail: folsomsales@barco.com Visit us at the web: www.barco.com Barco nv Media & Entertainment Division Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70...

  • Page 3: Software License Agreement

    GNU-GPL code If you would like a copy of the GPL source code contained in this product shipped to you on CD, please contact Barco. The cost of preparing and mailing a CD will be charged.

  • Page 4: Disposal Information

    Copyright © All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or stored in a retrieval system without the prior written consent of Barco.

  • Page 5: Table Of Contents

    3. Mechanical set up of the DP-1500 ..............
  • Page 6 Index........................157 R59770091 DP-1500 06/01/2009...

  • Page 7: Operating Conditions

    1. Operating conditions 1. OPERATING CONDITIONS Overview • Certification • Physical Environment • Heat Dissipation/Cooling • Input Power • Initial Inspection • Mutual Agreement R59770091 DP-1500 06/01/2009...

  • Page 8: Certification

    1. Operating conditions Certification Guarantee Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guarantee. Observing the specification as mentioned below, are critical for the performances of the projector. Neglecting can results in warranty loss.

  • Page 9: Physical Environment

    1. Operating conditions Physical Environment Physical Environment Requirements Table below summarizes the physical environment in which the DP-1500 may be safely operated or stored. Environment Operating Non-Operating Ambient Temperature 10°C (50°F) to 35°C (95°F) -15°C (5°F) to 60°C (140°F) Humidity...

  • Page 10: Heat Dissipation/Cooling

    It should be used in an area where the ambient temperature, as measured at the projector air inlet, does not exceed +35°C (+95°F). Besides, the installation of an exhaust system is MANDATORY. The installed exhaust blower must remove an air volume of 6.65 m per min. (235 CFM) R59770091 DP-1500 06/01/2009...

  • Page 11: Input Power

    Input power requirements The DP-1500 projector operates from a nominal mono phase power net with a separate earth ground PE. The DP-1500 projector requires 200–240 VAC, 50–60 Hz, 20 amps at 200 VAC with a separate earth ground PE. A label on the rear of the projector head indicates the nominal line voltage for which the projector was set at the factory.

  • Page 12: Initial Inspection

    This check should confirm that there are no broken knobs or connectors, that the cabinet and panel surfaces are free of dents and scratches, and that the meter face and operating panel are not scratched of cracked. The Barco Sales and Service office should be notified as soon as possible.

  • Page 13: Mutual Agreement

    1. Operating conditions Mutual Agreement Contracting parties Unless otherwise agreed, signing the document means acceptance of above items, especially the unconditional acceptance of the operating conditions. For the Buyer For the Manufacturer Firm: Firm: Barco Name: Name: Sign: Sign: R59770091 DP-1500 06/01/2009...
  • Page 14 1. Operating conditions R59770091 DP-1500 06/01/2009...

  • Page 15: Safety Instructions

    Overview • General considerations • Restricted Access Location • Electrical Safety • Heat and Fire Hazards • Safety on Installation • Protection from Ultraviolet Radiation • Protection on Servicing • Safety on Cleaning • Safety on Shipping R59770091 DP-1500 06/01/2009...

  • Page 16: General Considerations

    The part number and the serial number are printed on a label which is stuck on the respective part. Record these numbers in the spaces provided below. Refer to them whenever you call upon your Barco custom service engineer regarding this product.

  • Page 17: Restricted Access Location

    2. Safety instructions Restricted Access Location Installation in a Restricted Access Location The DP-1500 can only be installed in a Restricted Access Location. What is a Restricted Access Location (Definition) ? Definition of a Restricted Access Location: A location for equipment where both of the following paragraphs apply: •...

  • Page 18: Electrical Safety

    Lightning - For added protection for this video product during a lightning storm, or when it is left unattended and unused for long periods of time, unplug it from the wall outlet and disconnect media and communication cables. This will prevent damage to the projector due to lightning and AC power-line surges. R59770091 DP-1500 06/01/2009...

  • Page 19: Heat And Fire Hazards

    Warning Risk of Fire: Do Not Place Flammable or Combustible Materials Near Projector ! Barco large screen projection products are designed and manufactured to meet the most stringent safety regulations. This projector radiates heat on its external surfaces and from ventilation ducts during normal operation, which is both normal and safe. Exposing flammable or combustible materials into close proximity of this projector could result in the spontaneous ignition of that material,...

  • Page 20: Safety On Installation

    The projector must always be mounted in a manner which ensures free flow of air into its air inlets and unimpeded evacuation of the hot air exhausted from its cooling system. Heat sensitive materials should not be placed in the path of the exhausted air or on the lamp house. R59770091 DP-1500 06/01/2009...

  • Page 21: Protection From Ultraviolet Radiation

    Hygienists (ACGIH) recommends occupational UV exposure for an-8hour day to be less than 0.1 microwatts per square centimeters of effective UV radiation. An evaluation of the workplace is advised to assure employees are not exposed to cumulative radiation levels exceeding these government guidelines. R59770091 DP-1500 06/01/2009...

  • Page 22: Protection On Servicing

    If the product exhibits a distinct change in performance, indicating a need for service. Replacement Parts When replacement parts are required, be sure the service technician has used original Barco replacement parts or authorized re- placement parts which have the same characteristics as the Barco original part. Unauthorized substitutions may result in degraded performance and reliability, fire, electric shock or other hazards.

  • Page 23: Safety On Cleaning

    : AVOID TOUCHING THE LENS FACE. To remove dust on the lens, use a soft dry cloth. Do not use a damp cloth, detergent solution, or thinner. Follow the lens cleaning procedure in the Owners Manual. R59770091 DP-1500 06/01/2009...

  • Page 24: Safety On Shipping

    Original Shipping package Save the original shipping wooden box and packing material; they will come in handy if you ever have to ship your projector. For maximum protection, repack your set as it was originally packed at the factory. R59770091 DP-1500 06/01/2009...

  • Page 25: Mechanical Set Up Of The Dp-1500

    3. Mechanical set up of the DP-1500 3. MECHANICAL SET UP OF THE DP-1500 Overview • Unpacking the projector • Positioning the DP-1500 at port window • Installation of the exhaust system R59770091 DP-1500 06/01/2009...

  • Page 26: Unpacking The Projector

    3. Mechanical set up of the DP-1500 Unpacking the projector What has to be done ? At delivery the projector is packed in a carton box upon a wooden pallet and secured with banding and fastening clips. Furthermore, to provide protection during transportation, the projector is surrounded with foam. Once the projector is arrived at the installation site, it has to be removed from the carton box and wooden pallet in a safe manner without damaging the projector.
  • Page 27 3. Mechanical set up of the DP-1500 90° Image 3-3 7. Slide the rear side over the edge of the pallet unit the two fixation screws (reference 5) at the rear are visible. 8. Remove the two hexagon socket head cap screw (reference 5). Use an 8 mm Allen wrench.

  • Page 28: Positioning The Dp-1500 At Port Window

    The installation of the DP-1500 projector requires at least 2 persons. General guide lines • Use a solid pedestal to put the DP-1500 projector on. Ensure that the pedestal can handle the weight of the projector and that all feet of the projector are captured. •...

  • Page 29: Projector Tilting

    Projector tilting In an ideal installation, the DP-1500 lens surface is centered with and parallel to the screen. This orientation helps to ensure optimized lens performances with minimal offset. If this position is not possible (such as when the projector is significantly higher than the center of the screen), it is better to rely on offset rather than extra tilt.
  • Page 30 3. Mechanical set up of the DP-1500 90° Inclined screen Image 3-9 Barco offers a pedestal for the DP-1200 digital projector. This universal pedestal allows you to easily tilt the projector forward up to 6°. R59770091 DP-1500 06/01/2009...

  • Page 31: Installation Of The Exhaust System

    3. Mechanical set up of the DP-1500 Installation of the exhaust system About Exhaust The exhaust stack of the projector head is designed to fit a 201 mm (7.91 inch) diameter duct. This size must be used throughout the entire system and installed to eliminate any possibility of downdraft or rain dripping into the lamp house.
  • Page 32 3. Mechanical set up of the DP-1500 R59770091 DP-1500 06/01/2009...

  • Page 33: Electrical Set Up Of The Dp-1500

    4. Electrical set up of the DP-1500 4. ELECTRICAL SET UP OF THE DP-1500 ARNING The total electrical installation should be protected by an appropriate rated and readily accessi- ble disconnect switch, circuit breakers and ground fault current interrupters. The installation shall be done according to the local electrical installation codes.

  • Page 34: Power Requirements

    AC Requirements THE AC REQUIREMENTS for the DP-1500 projector is a mono phase system, with a separate earth ground PE. Voltage requirements are printed onto the Name and Data Plate. The AC supply must be installed by a qualified electrician in conformance to local codes.

  • Page 35: Connecting The Main Ac Power

    4. Secure the power cord with the chassis of the projector by using two cable ties (A) and by fastening the cable gland (B) as illustrated. Note: The first production series of the DP-1500 have the power cord entrance at the rear as showed in image 4-4. In this case no cable ties can be used.
  • Page 36 4. Electrical set up of the DP-1500 Image 4-4 Power cord entrance at the rear. Image 4-3 Power cord entrance at the bottom. 5. Reinstall the cover of the main AC compartment. Image 4-5 6. Reinstall the rear cover and lamp cover of the projector.

  • Page 37: Lenses & Lens Holder

    Never transport the projector with the lens mounted on it ! Always remove the lens before transporting the projector. Overview • Available lenses • Lens selection • Lens formulas • Lens removal • Lens installation • Lens shift, zoom & focus • Scheimpflug adjustment R59770091 DP-1500 06/01/2009...

  • Page 38: Available Lenses

    R98559341 or R98559351 0.98" DC2K Zoom (2.4–3.9 :1 ) Motorized R9855936 image 5-2 Manual R98559361 0.98" DC2K Zoom (2.4–3.9 : 1) Image 5-1 Image 5-2 R9855934: 0.98" DC2K Zoom (1.95–3.2 : 1) R9855936: 0.98" DC2K Zoom (2.4–3.9 :1 ) R59770091 DP-1500 06/01/2009...

  • Page 39: Lens Selection

    SW. Tip: Divide PD by SW to determine the approximate throw ratio. Choose a lens, which captures the calculated throw ratio. Use the lens formula of the chosen lens to recalculate exactly. Image 5-3 R59770091 DP-1500 06/01/2009...

  • Page 40: Lens Formulas

    For critical situations (fixed installs that use the lens at one of its extreme zoom positions) this should be taken into account. AUTION Never transport the projector with a lens mounted in the lens holder. Always remove the lens before transporting the projector. Neglecting this can damage the lens holder and prism. R59770091 DP-1500 06/01/2009...

  • Page 41: Lens Removal

    It’s recommended to place the foam rubber of the original projector packaging, back in the lens opening to prevent intrusion of dust. Note that this foam rubber is packed in a plastic bag to prevent the dust, emitted by the foam, from entering the projector. R59770091 DP-1500 06/01/2009...

  • Page 42: Lens Installation

    7. Secure the lens in the lens holder by sliding the lens lock handle into the “locked” position, which is away from the lens power supply socket. Ensure the lens touches the front plate of the lens holder. R59770091 DP-1500 06/01/2009...
  • Page 43 8. Check if the lens is really secured by trying to pull the lens out of the lens holder. AUTION Never transport the projector with a lens mounted in the lens holder. Always remove the lens before transporting the projector. Neglecting this can damage the lens holder and prism. R59770091 DP-1500 06/01/2009...

  • Page 44: Lens Shift, Zoom & Focus

    The DP-1500 projector can be equipped with a motorized or manual lens shift functionality and/or a motorized or manual zoom & focus functionality. A DP-1500 projector with a manual shift can be recognized by the two knobs on the top of the projector (see image 5-10).

  • Page 45: Scheimpflug Adjustment

    If this is the case you have to fasten these screws immediately after adjusting the focus shift plate. b) The two screws of the lens holder tilt mechanism. c) The two screws of the lens holder swing mechanism. R59770091 DP-1500 06/01/2009...
  • Page 46 Note: A simultaneous readjustment of the focus shift plate will be necessary to get the mid top and mid bottom of the projected pattern equally focused as the centre. R59770091 DP-1500 06/01/2009...
  • Page 47 Repeat step “a” and “b” until the projected image is as sharp as possible. 7. Fasten all lock screws of the lens holder adjustment mechanism. Image 5-18 8. Reinstall the top cover, the side cover and the front cover of the projector. R59770091 DP-1500 06/01/2009...
  • Page 48 5. Lenses & lens holder R59770091 DP-1500 06/01/2009...

  • Page 49: Lamp & Lamp House

    Removal of the lamp house • Removal of the xenon bulb lamp • Installation of the xenon bulb lamp • Installation of the lamp house • Resetting the lamp parameters • Realignment of the lamp in its reflector R59770091 DP-1500 06/01/2009...

  • Page 50: Introduction

    6. Lamp & lamp house Introduction Lamp & lamp house The lamp house of the DP-1500 projector is delivered without lamp. The xenon bulb lamp is delivered separately and has to be installed on site by a qualified service technician. Image 6-1 Lamp house.

  • Page 51: Removal Of The Lamp House

    4. Hold fast the lamp house by the handles and pull the lamp house out of the projector. Caution: Beware of the weight of the lamp assembly. Take the necessary precautions to avoid personal injury. Image 6-4 5. Place the lamp house on a stable support. R59770091 DP-1500 06/01/2009...
  • Page 52 6. Lamp & lamp house While starting up the projector, the electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector. R59770091 DP-1500 06/01/2009...

  • Page 53: Removal Of The Xenon Bulb Lamp

    1. Ensure that you wear protective clothing, a full face shield and protective gloves. 2. Remove first the lamps house side cover and then the lamp house UV blocker assembly by releasing the retaining thumbscrews as illustrated. Support the xenon bulb lamp while removing the UV blocker assembly. Image 6-5 R59770091 DP-1500 06/01/2009...
  • Page 54 6. Remove the anode wire lug from the anode socket. Use for that two open ended spanners of 17 mm. Hold fast the nut N1 with one spanner while releasing the nut N2 with the other spanner. Note that a plane washer (W1 & W2) is provided on both sides of the anode wire lug (L). R59770091 DP-1500 06/01/2009...
  • Page 55 Place it on hard surface and shatter the envelope with a sharp hammer blow. DO NOT place a non shattered bulb in any ordinary refuse container. When returning a xenon bulb lamp for warranty adjustment, pack it in its original shipping container. Complete and return all required warranty information. R59770091 DP-1500 06/01/2009...

  • Page 56: Installation Of The Xenon Bulb Lamp

    Always wear clean leather gloves with wrist protectors when handling xenon bulb lamps. The DP-1500 projector is delivered without xenon bulb lamp installed. This procedure also assumes that the lamp house is closed and that there is no xenon bulb lamp installed inside the lamp house.
  • Page 57 Note: The anode socket is located just below the UV blocker and can easily be removed from the lamp house. In case of a lamp replacement you have to reuse the anode socket which is connected to the xenon bulb lamp which you want to replace. R59770091 DP-1500 06/01/2009...
  • Page 58 Make sure that the both pins of the cathode adapter are engaged in the foreseen slots. Image 6-13 7. Insert the anode socket into position as illustrated. Caution: Avoid any tension on the anode wire, so there is no mechanical stress on the bulb of the lamp. R59770091 DP-1500 06/01/2009...
  • Page 59 Make sure that the both pins (reference A of image 6-17) of the cathode adapter remain engaged in the foreseen slots. Therefor, use one hand to keep the xenon bulb lamp into position while inserting the hexagon socket head screw. R59770091 DP-1500 06/01/2009...
  • Page 60 See procedure "Resetting the lamp parameters", page A realignment of the xenon bulb lamp in its reflector is required after the installation of the xenon bulb lamp in the lamp house. See procedure "Realignment of the lamp in its reflector", page 60. R59770091 DP-1500 06/01/2009...

  • Page 61: Installation Of The Lamp House

    4. Push the lamp house forward until it slides fully into the projector. 5. Secure the correct position of the lamp house by tightening all three spring lock screws as illustrated. Image 6-20 6. Reinstall the lamp cover of the projector. R59770091 DP-1500 06/01/2009...
  • Page 62 6. Lamp & lamp house While starting up the projector, the electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector. R59770091 DP-1500 06/01/2009...

  • Page 63: Resetting The Lamp Parameters

    5. Fill out the serial number of the lamp (8). 6. Click Reset (9). Image 6-21 Reset lamp info AUTION For more information about using the Communicator touch panel consult the user’s guide of the communicator touch panel. R59770091 DP-1500 06/01/2009...

  • Page 64: Realignment Of The Lamp In Its Reflector

    Each xenon bulb lamp installation requires a realignment of the lamp in its reflector for optimal performance of the xenon bulb lamp in the DP-1500 projector. Furthermore, it is recommended to realign the lamp after the first run time of 100 and 200 hours. Especially the Z-axis of the lamp.
  • Page 65 6. Lamp & lamp house Image 6-23 7. Fasten the X-axis lock thumb screw (ref LX image 6-23) and Y-axis lock thumb screw (ref LY image 6-23). 8. Switch off the projector. 9. Reinstall the cover of the lamp compartment. R59770091 DP-1500 06/01/2009...
  • Page 66 6. Lamp & lamp house R59770091 DP-1500 06/01/2009...

  • Page 67: Input & Communication Unit

    7. INPUT & COMMUNICATION UNIT Overview • Introduction • Local Keypad of the DP-1500 projector • Communication ports of the DP-1500 projector • About General Purpose Inputs & Outputs (GPIO) • Source input ports of the DP-1500 projector R59770091 DP-1500 06/01/2009...

  • Page 68: Introduction

    7. Input & communication unit Introduction General The input & communication unit of the DP-1500 projector consist in a local keypad, input ports, communication ports, and a security key socket. The whole unit can be removed from the projector for service purposes. Image 7-1 Local keypad.

  • Page 69: Local Keypad Of The Dp-1500 Projector

    7. Input & communication unit Local Keypad of the DP-1500 projector Identification of the keys Image 7-2 Numeric keyboard. Marker area for macro name. Standby/Operation switch. Dowser Open/Close switch. Test Pattern toggle switch. Lens holder shift left/right & up/down keys.

  • Page 70: Communication Ports Of The Dp-1500 Projector

    10/100 BASE - T The DP-1500 projector can be connected to a LAN (local area network) using one of the Ethernet ports (G) on the communication interface. Once connected to the LAN, users are capable of accessing the projector from any location, inside or outside (if allowed) their company network using the Communicator software.
  • Page 71 PC and for the next device in the chain. In this way a ’star’ network interconnection can be avoid. The switch used is a stand alone 10/100Mbit Ethernet switch. This assures no influence on the network speed. Whenever a slow (10Mbit) device is connected the speed between the 100Mbit devices remains 100Mbit. R59770091 DP-1500 06/01/2009...

  • Page 72: About General Purpose Inputs & Outputs (Gpio)

    (edge transition at each vsync). Output transistor • Maximum output driving voltage : V = 70 V • Maximum current : I = 30 mA • Maximum power dissipation : 120 mW R59770091 DP-1500 06/01/2009...
  • Page 73 7. Input & communication unit Output from projector Internal projector GPOut P GPOut P Max 120 mW GPOut N GPOut N Image 7-5 R59770091 DP-1500 06/01/2009...

  • Page 74: Source Input Ports Of The Dp-1500 Projector

    7. Input & communication unit Source input ports of the DP-1500 projector Location of the source input ports Image 7-6 SMPTE 292 input port A. SMPTE 292 input port B. DVI-D input port A. DVI-D input port B. SMPTE Society of Motion Picture and Television Engineers - A global organization, based in the United States, that sets stan- dards for baseband visual communications.

  • Page 75: Communicator Touch Panel

    8. Communicator touch panel 8. COMMUNICATOR TOUCH PANEL Overview • Introduction • Installing the touch panel interface • Reposition the touch panel interface R59770091 DP-1500 06/01/2009...

  • Page 76: Introduction

    The touch panel interface can also be installed further away from the DP-1500 projector. For that you can use a serial (RS232) cable up to 10 meter or an Ethernet cable up to 50 meter to realize a direct data communication between the DP-1500 projector and the Communicator Touch Panel.
  • Page 77 8. Communicator touch panel Two USB ports to connect USB stick, mouse or keyboard. AUTION Refer to the user guide of the Communicator Touch Panel for more information about usage guide- lines. R59770091 DP-1500 06/01/2009...

  • Page 78: Installing The Touch Panel Interface

    3. Place the touch panel interface upon the mounting plate of the swivel arm and fasten the two wing nuts (W) as illustrated. Image 8-5 4. Connect the circular plug of the multi cable with the circular socket at the rear side of the DP-1500 projector. R59770091 DP-1500 06/01/2009...
  • Page 79 5. Attach the multi cable to the swivel arm. Use for that the two Velcro strips. 6. Connect the DC plug, the RJ45 Ethernet plug and the SUB-D plug with their respective sockets on the touch panel interface. Image 8-7 R59770091 DP-1500 06/01/2009...

  • Page 80: Reposition The Touch Panel Interface

    Image 8-8 3. Move the touch panel interface into the desired position. 4. Fasten the central swivel clamp by turning the big black knob clockwise. AUTION Never release the central swivel lock without supporting the touch panel interface. R59770091 DP-1500 06/01/2009...

  • Page 81: Starting Up

    9. Starting up 9. STARTING UP Overview • Switching on the DP-1500 projector • Switching off the DP-1500 projector R59770091 DP-1500 06/01/2009...

  • Page 82: Switching On The Dp-1500 Projector

    4. Make sure that the lamp and lamp house are correctly installed. See chapter "Lamp & lamp house", page 45. 5. Make sure the projector is correctly connected to the power net. See chapter "Electrical set up of the DP-1500", page 29.

  • Page 83: Switching Off The Dp-1500 Projector

    9. Starting up Switching off the DP-1500 projector How to switch off the DP-1500 projector? 1. Press the standby button on the local keypad or use the communicator touch panel to switch the projector from operation to standby. As a result the lamp turns off but the fans remain turning to cool down the projector.
  • Page 84 9. Starting up R59770091 DP-1500 06/01/2009...

  • Page 85: Projector Registration

    10. Projector registration 10. PROJECTOR REGISTRATION Overview • Introduction • Download the certificate file • Registration of new projector • Update registration of an existing projector R59770091 DP-1500 06/01/2009...

  • Page 86: Introduction

    Overview The current projector is DCI compliant and should be registered by Barco. Therefore, the digital certificate inside the projector will be used to secure encryption key communication between the projector and the rest of the theatre system (server and theatre man- agement system).

  • Page 87: Download The Certificate File

    3. If the proposed file name is OK, tip on Save. Otherwise, change first the file name and tip then on Save. 4. Bring this file to a computer with an Ethernet access and continue with the registration procedure. R59770091 DP-1500 06/01/2009...

  • Page 88: Registration Of New Projector

    The procedure below gives an overview of all possible steps which can be displayed. How to register 1. Go to Barco’s Partnerzone on https://secure.barco.com/digitalcinema/. 2. Login into the partnerzone. If you are not yet registered, click on Sign in here and follow the instructions. With the created login and password, it is possible to enter the partnerzone where you can upload the certificate.
  • Page 89 5. Click Next >> to continue. The location window opens with all available locations. Image 10-4 Location window 6. If the location is in the list, select that location and click Next >> and continue to step 8. R59770091 DP-1500 06/01/2009...
  • Page 90 8. If the installer is in the list, select the installer and click Next >> to continue to step 10. If the installer is not in the list, click Add new and continue to next step. Image 10-6 Select installer 9. Fill out the Company information, Contact person and Support contact. Click Next >>. R59770091 DP-1500 06/01/2009...
  • Page 91 10.If the owner is in the list, select the owner and click Next >> to finalize the registration. If the owner is not in the list, click Add new and continue with next step. Image 10-8 Select owner 11. Fill out the Company information, Contact person and Support contact. Click Next >>. R59770091 DP-1500 06/01/2009...
  • Page 92 10. Projector registration Image 10-9 Add new owner R59770091 DP-1500 06/01/2009...
  • Page 93 The registration is completed. An E-mail will be sent to the person who is logged in. Image 10-10 Registration successful When an update of the data is necessary, due to e.g. location change or contact person change an update of the registration is necessary. Start the update procedure. R59770091 DP-1500 06/01/2009...

  • Page 94: Update Registration Of An Existing Projector

    How to update 1. First get a new certificate file. See "Download the certificate file", page 83. 2. Go to Barco’s Partnerzone on https://secure.barco.com/digitalcinema/. 3. Login into the partnerzone. Click Register DC projector and select Update DC projector.

  • Page 95: Maintenance

    Replacement of the dust filter on the front side • Replacement of the dust filter on the bottom side • Replacement of the dust filter on the top side • Pressure verification of the liquid cooling circuit R59770091 DP-1500 06/01/2009...

  • Page 96: Cleaning The Lens

    Do not use fabric softener when washing the cleaning cloth or softener sheets when drying the cloth. Do not use liquid cleaners on the cloth as doing so will contaminate the cloth. Other lenses can also be cleaned safely with this Toraysee cloth. R59770091 DP-1500 06/01/2009...

  • Page 97: Cleaning The Exterior Of The Projector

    1. Switch off the projector and unplug the projector from the mains power net. 2. Clean the housing of the projector with a damp cloth. Stubborn stains may be removed with a cloth lightly dampened with a mild detergent solution. R59770091 DP-1500 06/01/2009...

  • Page 98: Replacement Of The Dust Filter On The Front Side

    2. Release the captive screw of the front cover and pull the left side of the front cover 5 centimeters away from the projector. No need to remove the front cover. 3. Turn the three latches of the front filter compartment 90° counterclockwise. Image 11-1 4. Pull out the front dust filter as illustrated. R59770091 DP-1500 06/01/2009...
  • Page 99 5. Insert a new filter. 6. Rotate the three latches back into the original position. 7. Fasten the front cover and reinstall the input cover of the projector. AUTION Never install a used HEPA filter. Always install a new HEPA filter. R59770091 DP-1500 06/01/2009...

  • Page 100: Replacement Of The Dust Filter On The Bottom Side

    6. Fasten the two wedge lock screws (A) using a 2.5 mm Allen key as illustrated. Image 11-5 7. Reinstall the side cover of the projector. AUTION Never install a used HEPA filter. Always install a new HEPA filter. R59770091 DP-1500 06/01/2009...

  • Page 101: Replacement Of The Dust Filter On The Top Side

    3. Place a new HEPA dust filter in the filter holder. 4. Reinstall the filter holder containing the new HEPA filter. 5. Reinstall the side cover of the projector. AUTION Never install a used HEPA filter. Always install a new HEPA filter. R59770091 DP-1500 06/01/2009...

  • Page 102: Pressure Verification Of The Liquid Cooling Circuit

    3. This pressure should be between 0,5 and 1 bar. If the pressure, indicated on the manometer, is out of range, inform the respon- sible and qualified technicians, so they may take necessary corrective action. 4. Reinstall the side cover of the projector. R59770091 DP-1500 06/01/2009...

  • Page 103: Servicing

    12. Servicing 12. SERVICING Overview • Removal of the Input & Communication unit • Installation of the Input & Communication unit • Convergence (with extenders) • Convergence (old system) • Authorization to clear security warning R59770091 DP-1500 06/01/2009...

  • Page 104: Removal Of The Input & Communication Unit

    4. Release the four captive screws in the corners of the Input and Communication unit as illustrated. Image 12-1 5. Pull the Input & Communication unit out of its compartment, using the side handles provided. Image 12-2 R59770091 DP-1500 06/01/2009...

  • Page 105: Installation Of The Input & Communication Unit

    4. Push the Input & Communication unit forward until you feel the connectors of the unit fit in their sockets. The back of the front plate of the unit must touch the chassis of the projector. 5. Secure the Input & Communication unit by fastening the four captive screws in the corners of the unit. Image 12-4 R59770091 DP-1500 06/01/2009...
  • Page 106 This code contains the serial number of your projector and the different keys necessary for your projector. This unique code can only be generated by Barco. Therefor, copy the UN code an send it to Barco together with the installed keys. See procedure “Request for new serial number and corresponding keys” in the user guide of the Communicator software.

  • Page 107: Convergence (With Extenders)

    The adjustment procedures described in this chapter are only valid for these Light Processors which are equipped with extended control knobs for convergence adjustment. Overview • Convergence controls • Preparing for convergence adjustment • Converging the red pattern onto the blue pattern • Converging the green pattern onto the blue pattern R59770091 DP-1500 06/01/2009...

  • Page 108: Convergence Controls

    To avoid convergence drift the position of the DMD is fixed with 4 screws per channel. These screws have to be released to enable the convergence mechanism. AUTION Do not turn the convergence control knobs prior to releasing the four convergence lock screws. Neglecting may result in permanent damage of the convergence adjustment mechanism. R59770091 DP-1500 06/01/2009...
  • Page 109 The adjustment range is limited to approximately 30 pixels in both directions. • One turn (360°) of a control knob relates to an approximately 30 pixel displacement on the screen. • When changing the adjustment direction there will be some play of approximately one turn (360°). R59770091 DP-1500 06/01/2009...

  • Page 110: Preparing For Convergence Adjustment

    Image 12-7 4. Reinstall the lens and start up the projector. 5. Use the Communicator software to activate the convergence test pattern. Image 12-8 R59770091 DP-1500 06/01/2009...

  • Page 111: Converging The Red Pattern Onto The Blue Pattern

    Image 12-10 3. Slightly turn the red colored control knob number 2 until the red pattern in the lower left of the projected image converges with the blue pattern. Image 12-11 R59770091 DP-1500 06/01/2009...
  • Page 112 7. Carefully secure the position of the DMD assembly by tightening the four convergence lock screws (reference 7 of image 12-9) of the red channel. Fasten the screws crosswise with small adjustments to each screw. Use a 2,5 mm Allen wrench. R59770091 DP-1500 06/01/2009...

  • Page 113: Converging The Green Pattern Onto The Blue Pattern

    Image 12-14 3. Slightly turn the green colored control knob number 5 until the green pattern in the lower left of the projected image converges with the blue pattern. Image 12-15 R59770091 DP-1500 06/01/2009...
  • Page 114 7. Carefully secure the position of the DMD assembly by tightening the four convergence lock screws (reference 8 of image 12-13) of the green channel. Fasten the screws crosswise with small adjustments to each screw. Use a 2,5 mm Allen wrench. 8. Close the sealed compartment and reinstall all covers of the projector. R59770091 DP-1500 06/01/2009...

  • Page 115: Convergence (Old System)

    This chapter describes how to prepare the projector for convergence adjustment and how to adjust the convergence in case the convergence mechanism is NOT equipped with extenders. Overview • Action of the convergence controls • Re-converging Green on Blue • Readjustment of the plungers • Re-converging Red on Blue R59770091 DP-1500 06/01/2009...

  • Page 116: Action Of The Convergence Controls

    (1): Move the respective convergence pattern up or downwards 45° diagonally (Top-Left/Bottom-Right). • (2) & (3) simultaneously: Move the respective convergence pattern up or downwards -45° diagonally (Top-Right/Bottom-Left). • (2) or (3) separately: rotate the convergence pattern respectively +X° or -X°. R59770091 DP-1500 06/01/2009...

  • Page 117: Re-Converging Green On Blue

    Before starting the re-convergence, remove both side covers, front cover and top cover. Location of the lock-down screws G1 G2 Image 12-18 Lock down screws green Location of the convergence adjustable screws Image 12-19 Convergence screws green R59770091 DP-1500 06/01/2009...
  • Page 118 Blue convergence pattern. Adjust the control Gb2 & Gb3 simultaneously until the crossing of the center Green convergence pattern coincides with the Top right/Bottom left diagonal line of the center Blue convergence pattern. R59770091 DP-1500 06/01/2009...
  • Page 119 7. Because the different adjustments interact, step 4 and 5 have to be repeated until full coincidence of both convergence patterns is obtained. 8. Carefully secure the position of the DMD assembly by tightening the 4 lock-down screws. R59770091 DP-1500 06/01/2009...

  • Page 120: Readjustment Of The Plungers

    Image 12-23 Readjustment plunger 2. Continue with the fine convergence adjustment Convergence screw senses no resistance 1. Turn the plunger clockwise until resistance is sensed again. Image 12-24 Readjustment plunger 2. Continue with the fine convergence adjustment R59770091 DP-1500 06/01/2009...

  • Page 121: Re-Converging Red On Blue

    12. Servicing 12.4.4 Re-converging Red on Blue AUTION Be cautious when adjusting the convergence controls, because a small turn causes a large degree of shift. Location of the lock-down screws Image 12-25 Lock down screws red R59770091 DP-1500 06/01/2009...
  • Page 122 R847205 : square drive socket with soldered hexagon key of 2.5 mm • R847203 : Steel screwdriver with 0.05” ended hex blade • Allen key 3 mm • Allen key 2.5 mm How to re-converge 1. Put the square drive socket, with soldered hexagon key, onto a ratchet. R59770091 DP-1500 06/01/2009...
  • Page 123 6. Carefully secure the position of the DMD assembly by tightening the 4 lock-down screws. 7. Is the projector an FLM HD projector? If yes, Secure the 4 screws on the heat pipes for red and green (Cr an Cg). R59770091 DP-1500 06/01/2009...
  • Page 124 12. Servicing If necessary to readjust the plungers, see "Readjustment of the plungers", page 116. Close the convergence cover, reinstall all covers of the projector. R59770091 DP-1500 06/01/2009...

  • Page 125: Authorization To Clear Security Warning

    In case of a correct code entry, the color of the backlight of the numeric keys 1 to 10 changes to green for 1 second and than back to blue. Each attempt to clear the security warning and its result (successfully or unsuccessfully) is logged inside the projector. R59770091 DP-1500 06/01/2009...
  • Page 126 12. Servicing R59770091 DP-1500 06/01/2009...

  • Page 127: Removal And Installation Of Projector Covers

    Close the sealed compartment • Installation of the top cover • Installation of the rear cover • Installation of the side cover • Installation of the front cover • Installation of the input cover • Installation of the lamp cover R59770091 DP-1500 06/01/2009...

  • Page 128: Removal Of The Lamp Cover

    (A) of the lamp cover, b) then gently pull out the left top corner (B) of the lamp cover, c) then move the lamp cover away from the projector (C). Image 13-2 R59770091 DP-1500 06/01/2009...

  • Page 129: Removal Of The Input Cover

    (A) of the input cover, b) then gently pull out the right top corner (B) of the input cover, c) then move the input cover away from the projector (C). Image 13-4 R59770091 DP-1500 06/01/2009...

  • Page 130: Removal Of The

    (A) of the front cover toward you until the latch releases, b) pull the lower right corner (B) of the front cover toward you until the latch releases, c) then move the front cover away from the projector. Image 13-6 R59770091 DP-1500 06/01/2009...

  • Page 131: Removal Of The Side Cover

    (A) of the side cover, b) then gently pull out the top corners (B) of the side cover, c) then move the side cover away from the projector (C). Image 13-8 R59770091 DP-1500 06/01/2009...

  • Page 132: Removal Of The Rear Cover

    1. Release the two captive screws at the bottom corners of the rear cover, using a flat screw driver. Image 13-9 2. Remove the rear cover of the projector doing the following: a) gently pull out the top corners of the rear cover, b) then move the rear cover away from the projector. Image 13-10 R59770091 DP-1500 06/01/2009...

  • Page 133: Removal Of The Top Cover

    How to remove the top cover of the projector? 1. After all side covers, front and back cover are removed, turn out both fixation screws. Image 13-11 2. Left up the top cover and take it off. Image 13-12 R59770091 DP-1500 06/01/2009...

  • Page 134: Open The Sealed Compartment

    1. Release the three hexagon head cap screws as illustrated. Use for that a 3 mm Allen wrench. Image 13-13 2. Lift up the cover plate slightly, using the two lower lips provided, and then remove the cover plate away from the projector. Image 13-14 R59770091 DP-1500 06/01/2009...

  • Page 135: Close The Sealed Compartment

    1. Place the cover plate in its place as illustrated. Caution: Do not damage the micro switch at the top of the projector. Image 13-15 2. Fasten the three hexagon head cap screws as illustrated. Use for that a 3 mm Allen wrench. Image 13-16 R59770091 DP-1500 06/01/2009...

  • Page 136: Installation Of The Top Cover

    1. Place the top cover on the projector so that both holes matches the adjustment studs on top of the projector. Image 13-17 2. Turn in both fixation screws. Insert the washer between the screw and the top cover. Image 13-18 R59770091 DP-1500 06/01/2009...

  • Page 137: Installation Of The Rear Cover

    Bring the rear cover towards it final position, b) then gently push the locking studs of the top corners into their receivers Image 13-19 2. Secure the rear cover by locking the captive screws at the bottom corners of the rear cover. Image 13-20 R59770091 DP-1500 06/01/2009...

  • Page 138: Installation Of The Side Cover

    (C) into their receivers. Image 13-22 4. Secure the side cover by locking the captive screw in the middle at the bottom of the side cover. Image 13-23 R59770091 DP-1500 06/01/2009...

  • Page 139: Installation Of The

    4. Secure the front cover by locking the captive screw in the middle at the bottom of the front cover. Image 13-25 5. Reinstall the rubber dust ring around the lens holder. See detail at the right of image 13-25. R59770091 DP-1500 06/01/2009...

  • Page 140: Installation Of The Input Cover

    (C) into its receiver. Image 13-26 2. Secure the input cover by locking the two captive screws at the left side of the input cover. Image 13-27 R59770091 DP-1500 06/01/2009...

  • Page 141: Installation Of The Lamp Cover

    (C) into its receiver. Image 13-28 2. Secure the lamp cover by locking the two captive screws at the right side of the lamp cover. Image 13-29 R59770091 DP-1500 06/01/2009...
  • Page 142 13. Removal and installation of projector covers R59770091 DP-1500 06/01/2009...

  • Page 143: Specifications

    A. Specifications A. SPECIFICATIONS R59770091 DP-1500 06/01/2009...
  • Page 144 A. Specifications R59770091 DP-1500 06/01/2009...

  • Page 145: Specifications Of The Dp-1500

    A. Specifications A.1 Specifications of the DP-1500 Specifications Ambient Temperature max. 35°C / 95°F Contrast ratio 2000:1 Digital MicroMirror Device™ 3 x 0.98" DC2K dark metal devices Digital Video Inputs 2 x SMPTE 292M inputs 2 x DVI input both selectable as single or as dual link...
  • Page 146 A. Specifications R59770091 DP-1500 06/01/2009...

  • Page 147: Dimensions

    B. Dimensions B. DIMENSIONS Overview • Dimensions of the DP-1500 • Centre of gravity of the DP-1500 • Dimensions of the universal pedestal R59770091 DP-1500 06/01/2009...

  • Page 148: Dimensions Of The Dp-1500

    B. Dimensions B.1 Dimensions of the DP-1500 Dimensions Image B-1 Dimensions given in millimeters. R59770091 DP-1500 06/01/2009...

  • Page 149: Centre Of Gravity Of The Dp-1500

    B. Dimensions B.2 Centre of gravity of the DP-1500 Centre of gravity 237,4 Image B-2 Dimensions given in millimeters. R59770091 DP-1500 06/01/2009...

  • Page 150: Dimensions Of The Universal Pedestal

    B. Dimensions B.3 Dimensions of the universal pedestal Dimensions 876,3 Image B-3 Dimensions given in millimeters. R59770091 DP-1500 06/01/2009...

  • Page 151: Pin Configurations

    C. Pin configurations C. PIN CONFIGURATIONS About this chapter This chapter contains the pin configurations of the communication ports of the Input and Communication unit. Overview • Pin configurations of the communication ports • Pin configurations of the inputs R59770091 DP-1500 06/01/2009...

  • Page 152: Pin Configurations Of The Communication Ports

    GPOUT 6 P GPOUT 6 N GPOUT 7 P GPOUT 7 N Projector Good P Projector Good N reserved reserved reserved reserved reserved Ethernet port Ethernet 10/100 base T Port TXD+ ++2.5VA TXD- RXD- RXD+ RXD- ++2.5VA GNDM R59770091 DP-1500 06/01/2009...

  • Page 153: Pin Configurations Of The Inputs

    C.2 Pin configurations of the inputs DVI-D DVI IN A & B RX2- DDC Data RX0 Shield RX2+ RX1- RX2 Shield RX1+ Hot Plug Detect TMDS Clock Shield RX1 Shield RX0- TMDS RXC+ DDC Clock RX0+ TMDS RXC- R59770091 DP-1500 06/01/2009...
  • Page 154 C. Pin configurations R59770091 DP-1500 06/01/2009...

  • Page 155: Order Info

    D. Order info D. ORDER INFO R59770091 DP-1500 06/01/2009...
  • Page 156 D. Order info R59770091 DP-1500 06/01/2009...

  • Page 157: Spare Part Order Info

    Ushio xenon bulb lamp of 2 kW R9856020 Lamp house with manual lamp alignment (no lamp) R9854470 DP-1500 front, top and bottom filters (6 pieces each). R9854480 DP-1500 front, top and bottom filters (24 pieces each). R9856070 Lens memory option. For memorizing lens position (Encoders)
  • Page 158 D. Order info R59770091 DP-1500 06/01/2009...

  • Page 159: Glossary

    SMPTE Society of Motion Picture and Television Engineers - A global organization, based in the United States, that sets standards for baseband visual communications. This includes film as well video standards. R59770091 DP-1500 06/01/2009...
  • Page 160 Glossary R59770091 DP-1500 06/01/2009...

  • Page 161: Index

    Lens formulas Front Lens holder Adjustment Scheimpflug Lenses 33, 36 Formulas Local Keypad Electrical 14, 29 Safety Set up Exhaust system Installation Maintenance Exterior Mechanical Cleaning Set up Mutual agreement Focus Open Sealed compartment Operating Conditions General considerations R59770091 DP-1500 06/01/2009...
  • Page 162 Input & Communication unit Touch panel 71–72, 74, 76 Input cover Install Lamp cover Introduction Lamp house Position Rear cover Side cover Top cover Xenon lamp Unpacking Replace 94, 96–97 USB port Dust filter 94, 96–97 Bottom Front Zoom Reset R59770091 DP-1500 06/01/2009...

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