Riso Perfect (G) ComColor Series User Manual
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Riso Perfect (G) ComColor Series User Manual

Riso Perfect (G) ComColor Series User Manual

Comcolor series perfect binder
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Applicable Printer models
9150/9150R/9110/9110R
7150/7150R/7110/7110R

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Summary of Contents for Riso Perfect (G) ComColor Series

  • Page 1 Applicable Printer models 9150/9150R/9110/9110R 7150/7150R/7110/7110R...
  • Page 2 Model:Perfect binder (G) / Perfect binder (E) The user is cautioned that unauthorised changes or modifications not approved could void the user’s authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.

  • Page 3: About This Guide

    ComColor Series printer manual. About This Guide No part of this guide may be reproduced in whole or in part without the permission of RISO KAGAKU CORPORATION. The contents of this guide may undergo changes without prior notice to reflect improvements in the product.

  • Page 4: Symbols, Notations, And Screenshots Used In This Guide

    Symbols, Notations, and Screenshots Used in This Guide ■ Symbols Used in This Guide Indicates cautions that should be noted for safe use of this machine. Indicates important items that should be noted or are prohibited. Indicates useful information or additional information. ■...

  • Page 5: Table Of Contents

    Contents About This Guide ....................1 Symbols, Notations, and Screenshots Used in This Guide ......2 Safety Precautions ....................5 Warning Symbols ..................5 Installation Location ..................5 Power Connection ..................6 Handling ......................7 Caution Label ....................8 Before Use ......................9 Installation Location ..................
  • Page 6 Chapter 1 Functions for Binding............1-1 Operations of the Binding Job ............1-2 Viewing the Job List ................... 1-2 Changing Finished Job and Folder Job Settings ........1-3 Setting the Binding Functions ..............1-4 Administrator Settings .................1-7 Perfect binder Settings ................1-7 Cover Settings for the Perfect binder ............

  • Page 7: Safety Precautions

    Safety Precautions This section describes the items that should be followed for safe use of this machine. Be sure to read this section before using the machine. Warning Symbols To use the machine properly and to prevent human injury and damage to properties, the following warning symbols are used.

  • Page 8: Power Connection

    Power Connection WARNING ■ Confirm the specification of the machine's power source and use the power source with sufficient margin. Otherwise, a fire or an electric shock might occur. ■ Do not connect another electric product to the same electrical outlet. ■...

  • Page 9: Handling

    Safety Precautions Handling WARNING ■ Do not place water containers or metallic objects on the machine. If water drips inside the machine or a metallic object drops inside it, a fire or an electric shock might occur. ■ Do not insert or drop any metallic material or flammable substances into the machine through any opening.

  • Page 10: Caution Label

    Caution Label For safety use, the caution label below is adhered to this machine. When operating or maintaining this machine, read the instruction of the caution label for safety use. Do not remove or dirty the label. If the label is not stuck on the machine, turned out or unreadable, contact your dealer (or authorized service representative).

  • Page 11: Before Use

    Before Use This section describes the precautions that must be observed before using the machine. Installation Location Observe the following precautions. ■ Your dealer will help you to determine a proper location for the machine at the time of delivery. ■...

  • Page 12: Required Spacing

    Required Spacing ■ Printer and Perfect binder Provide sufficient space for the operations, replacing the consumables, and maintenance. ● As seen from the front 1,220 (48 1/32") 2,490 (98 1/32") 2,750 (108 9/32") Units: mm (inch) ● As seen from the side 1,615 (63 19/32") 810 (31 7/8")

  • Page 13: Handling

    Before Use The size varies depending on the optional equipment used. Printer and Perfect binder 2,750 mm (108 5/16") Width Printer, Perfect binder and Scanner (when using special scanner stand) 2,750 mm (108 5/16") Printer, Perfect binder and Face Down Offset Stapler 2,970 mm (116 29/32") Printer, Perfect binder and High Capacity Feeder 3,095 mm (121 29/32")

  • Page 14: Usable Paper

    Usable Paper Cover Sheet The following paper type and size can be loaded for the cover sheet. Cover Type Paper Type Plain paper, recycled paper, high-quality paper Paper Weight Feed tray: 80 g/m (21-lb bond) to 104 g/m (28-lb bond) Standard tray/Cover sheet inserter: 80 g/m (21-lb bond) to 210 g/m (56-lb bond)

  • Page 15: Consumable Storage And Handling Precautions

    Before Use Body Page Size (Binding Size) Booklet Width 1.5 mm (1/16") to 30 mm (1 3/16") 15 - 500 sheets (When using plain paper and recycled paper (85 g/m (23-lb bond)), 15 - 300 sheets) (Binding amount of sheets varies depending on the paper type.) Consumable Storage and Handling Precautions ■...

  • Page 16: Part Names And Functions

    Part Names and Functions a Cover Sheet Inserter i Deodorant Filter Set cover sheets for manual binding. Absorbs vaporized matters and odors generated in the machine when warming up the glue. b Side Guides j Side Cover Slide to suit the cover width so that the paper is neatly aligned.
  • Page 17 Part Names and Functions Perfect binder User’s Guide 05...

  • Page 18: What You Can Do With The Perfect Binder

    What You Can Do with the Perfect binder You can perform the perfect binding in three methods below: ● Print out both the cover and body pages from original data ● Load the printed cover into the Perfect binder, and then print out the body page's original data ●...
  • Page 19 There are two processes for perfect binding: ● Creating process of binding data: Use the binding data creating application (Perfect Binding Software) ● Binding process: Bind the printouts using the Perfect binder nding Data Binding Process Creating Binding Data Load original data to set imposition and edit Printing and binding data.

  • Page 20: Terms

    Perfect Binding This section describes the method, terms, and constructure of this machine. Binding Method Perfect binding does not use staples; the binder glues body pages to the cover sheet. The cover sheet which contains the front covers, spine and back covers in one sheet wraps the body pages. With the Perfect binder, you can make a booklet by directly printing out original data or loading the printed cover and body pages.
  • Page 21 Perfect Binding ■ Terms of the Perfect Binding ① Cover 2 ② Cover 1 ③ Body pages ④ Spine ⑤ Cover 3 ⑥ Cover 4 • When the binding side is [Right] • When the binding side is [Left] Term Description Binding data Original data with cover data and body page data...

  • Page 22: Paper Feed Path

    Paper Feed Path The cover and the body pages are transferred in the Perfect binder as shown below. :Body page sheet path :Cover sheet path <When printing the cover and body pages from original data and binding them> Gluing part Cover sheet cutting part <When printing the body pages from the original data and binding with the printed cover>...
  • Page 23 Perfect Binding Loading the paper for the manual binding Be careful with the direction of the body pages and order when loading the printed body pages. The loading method is different depending on the binding side. • Left binding, top binding: Load the last page top side up •...

  • Page 24: Basic Procedure

    Basic Procedure The basic perfect binding workflow is as follow. Prepare the original Start binding data creating application (Perfect Binding Software) Create binding data Preview the finishing image Confirm the status of the printer and the Perfect binder Print (Bind up) A booklet is bound up Perfect binder User’s Guide 05...

  • Page 25: Binding Preparations

    Perfect binder cannot be used on the printer. Also, the functions and illustration of the Perfect binder are not dis- played on the operation panel and RISO Con- sole. Confirming the Main Unit's Status...
  • Page 26 At the time when the both of them reaches to the suitable temperature, the binding begins. ● On the operation panel and RISO Console, the Perfect binder's status is displayed as Confirm the status of the printer shown below.

  • Page 27: Loading The Body Pages/Cover (Manual Binding)

    Binding Preparations Close the cover sheet inserter. Loading the Body Pages/Cover (Manual Binding) Slide the cover sheet inserter, lifting the right lever. To bind up the booklet manually (offline), load the printed covers and body pages into the Perfect binder. Load cover sheets into the cover sheet inserter;...

  • Page 28: Outputting The Booklets

    Load the cover sheet. Fit the stopper to the cover sheet size. Load the cover side facing up. Be careful not to let the sige guides bend the The stopper is fixed with the magnet. sides of the cover sheet. Slide the stopper at the cover's end to fit to the The cover direction changes depending on the cover.

  • Page 29: Creating A Booklet From Original Data

    Creating a Booklet from Original Data You can send the original data from your PC, print and bind up booklets with the Perfect binder. There are two methods of creating booklets from original data. • Using original data for both cover and body pages •...

  • Page 30: Restrictions On The Printer

    Restrictions on the Printer The original data for the cover may not be used on the printer without the feed tray. When the Perfect binder is connected to the printer only with the standard tray, load the printed cover into the cover sheet inserter before binding.

  • Page 31: Chapter 1 Functions For Binding

    Functions for Binding Perfect binder User’s Guide 05...

  • Page 32: Operations Of The Binding Job

    Enter the IP address of the printer in the address box, and press the [Enter] key. You can check the job list on both the opera- RISO Console starts and the monitoring screen is tion panel and RISO Console. displayed.

  • Page 33: Changing Finished Job And Folder Job Settings

    Operations of the Binding Job Changing the Setting During Change the setting if required, and Printing press [Print]. Printing the configured job begins. Press the [STOP] key. The [Confirm] screen is displayed. The [Body sheet tray] can be used only on the [Suspending] screen.

  • Page 34: Setting The Binding Functions

    1 Functions for Binding Glue Temperature ● To check the current settings, press You can check the glue unit status (glue and glue [Settings]. tank) before sending the binding job. ● For the folder job, press [Preview] to check The binding job does not start when the glue unit the printing image.
  • Page 35 [Prewarm] button. ● When the Perfect binder is in the binding mode, you cannot use the [Prewarm] button. ■ Setting on the RISO Console Click [Printer] in the monitoring ● Perform this operation when the front, side screen.
  • Page 36 1 Functions for Binding Load the cover and body pages It may take a long time to warm up the glue unit to the suitable temperature. It is recom- into the Perfect binder, and press mended to confirm the glue tank temperature [OK] on the confirmation screen.

  • Page 37: Administrator Settings

    This section describes the settings related to the Perfect binder and cover sheets. ● For details on the Admin mode and methods of the "Admin. Settings", see the printer manual. ● You can make the "Admin. Settings" related to the Perfect binder on both the operation panel and the RISO Console.

  • Page 38: Cover Settings For The Perfect Binder

    1 Functions for Binding ■ Setting on the RISO Console Cover Settings for the Perfect binder Click [Admin.] in the monitoring screen. You can cut off the surplus area of the cover. To cut off the cover, set the cover cutting position and gluing position.
  • Page 39 Press [Perfect binder; Cover] on While processing the binding job, change the [Admin. Settings] screen. [Perfect binder; Cover] from the RISO Console so that the finishing of the processing job is changed. Before changing the setting, confirm Press [ON] and set [Cover cutting...
  • Page 40 1-10 Perfect binder User’s Guide 05...

  • Page 41: Chapter 2 Maintenance

    Maintenance Perfect binder User’s Guide 05...

  • Page 42: Replacing The Consumables

    Replacing the Consumables For comfortable use of the Perfect binder, the daily maintenance is important. This section describes the replacement of glue sheet, deodorant filter, and dispose of cutting trash. This machine warms up the glue, so that the glue unit part becomes high temperature. Body contact may cause burn.
  • Page 43 Replacing the Consumables Lift the B9 lever to open the glue Press the B10 lever to close the sheet cover. glue sheet cover. Remove the remaining piece of the glue sheet. If the glue sheet is loosed, roll the glue sheet core to tighten the sheet.

  • Page 44: Replacing The Filters

    2 Maintenance Remove the dust filter from the Replacing the Filters deodorant filter. When the (deodorant/dust) filter is deteriorated, the glue emits an odor from the Perfect binder when the glue is warmed up. In this case, replace the Deodorant filter filter.

  • Page 45: Disposing The Cutting Trash

    Replacing the Consumables Set the filter in the Perfect binder. Disposing the Cutting Trash Put the dust filter face down. When the cutting trash (dusts) fills in the cover sheet dust box, the message prompting to dispose the cutting trash is displayed and the binding is stopped.
  • Page 46 2 Maintenance Push the cover sheet dust box back to the machine. Close the front cover. Perfect binder User’s Guide 05...

  • Page 47: Cleaning

    Cleaning Maintenance is required for keeping up the performance of the Perfect binder and safety use. If the glue adheres on the shaping unit inside the machine, the booklet may have smudges. It is recommended to maintain the machine regularly as follows. CAUTION ●...

  • Page 48: Troubleshooting

    Troubleshooting This chapter describes the reasons why the error lamp flashes on the operation panel and error messages appear on the touch panel and what action to take. Follow the displayed messages to resolve the error. The printer's operation panel error lamp If an error occurs, the error lamp flashes in red.
  • Page 49 Troubleshooting Examples of Error Messages The following are examples of error messages. <S000-000> Service Calls This error message is displayed when inspection or repair is required by a service representative. Message Action to Take The Perfect binder has an error. An error occurred in the Perfect binder.
  • Page 50 2 Maintenance <Z00-000>Check Settings Errors This error message is displayed when a cover is not completely closed. Message Action to Take Close the front cover (side cover, cover The Perfect binder's front cover (side cover, cover sheet sheet inserter) inserter) is not completely closed. of the perfect binder.
  • Page 51 Troubleshooting Message Action to Take Set the body in the body sheet There is no paper in the body sheet stacker of Perfect binder. stacker of the perfect binder. Load the body sheets in the body sheet stacker. The optional device has not been The power of the Perfect binder is "OFF".
  • Page 52 2 Maintenance Paper Jam If a paper jam occurs in the Perfect binder, the error lamp on the operation panel flashes in red, and the paper jam screen appears on the touch panel. Follow the procedure displayed on the touch panel to remove the jammed paper and resume printing.

  • Page 53: Precautions When Removing Jammed Paper

    Troubleshooting Precautions When Removing Jammed Paper • Slowly and carefully remove the jammed paper. Be careful not to leave pieces of paper in the Perfect binder. • When removing the paper from the machine, roll the paper a little at a time in the output direction inside the machine, and then remove the paper toward you.
  • Page 54 Other problems Status Reason and Action to Take The perfect binder does not operate at Make sure that the main power of the printer and Perfect binder has all. been turned on. Make sure that the power plug of the printer and Perfect binder has been properly inserted into the electrical outlet.

  • Page 55: Chapter 3 Appendix

    Appendix Perfect binder User’s Guide 05...

  • Page 56: Specifications

    Specifications ■ The Perfect binder Basic/Binding Functions Model Perfect binder (G), Perfect binder (E) Type Perfect binder Finishing Type Side-Stitching Warming-Up Time 13 min. or less ComColor 9150/9110: 60 booklets/hour Binding Speed ComColor 7150/7110: 48 booklets/hour Body page: A4-LEF , B5-LEF, A5-LEF, Letter-LEF Cover sheet (When cutting off the surplus part): A5: 210 mm ×...
  • Page 57 Specifications Max. 70 dB or less (when binding) Operating Noise Temperature: 15°C to 30°C (59°F to 86°F) Operating Environment Humidity: 40% to 70% RH (non-condensing) Dimensions (W × D × H) 1,290 mm × 675 mm × 1,125 mm (50 25/32" × 26 9/16" × 44 9/32") Weight Approx.

  • Page 58: Consumables

    Consumables It is recommended that you use consumables manufactured by RISO KAGAKU CORPORATION. Consumable specifications and types are subject to change without notice. For pricing information, contact your dealer (or authorized service representative). Consumable Items Item Remark Glue Sheet Binds up approx. 600 booklets (A4 size, 5 mm ((3/16")) width) Dust Filter Replace after using two sets of glue sheets.
  • Page 59 Notice for European Union Member States RISO, the environment and the Waste Electrical and Electronic Equipment Directive "WEEE Directive" What is the WEEE Directive? The purpose of the WEEE Directive is to reduce waste and ensure Electrical and Electronic Equipment is recycled at the end of its useful life.

  • Page 60: Vorsichtsmaßnahmen

    Der höchste Schalldruckpegel beträgt 70 dB(A) oder weniger gemäß EN ISO 7779. Hinweis: Das Gerät ist nicht für die Benutzung am Bildschirmarbeitsplatz gemäss BildscharbV vorgesehen. Copyright © 2013 RISO KAGAKU CORPORATION Dieser Abschnitt beschreibt Vorkehrungen, die zur sicheren Benutzung dieser Maschine befolgt werden müssen.

  • Page 61: Aufstellungsort

    Vorsichtsmaßnahmen Aufstellungsort VORSICHT ■ Stellen Sie diese Maschine auf einer ebenen oder stabilen Oberfläche auf. Andernfalls könnte sich die Maschine neigen und hinunterfallen und dadurch Verletzungen verursachen. ■ Stellen Sie die Maschine nicht an einem staubigen oder feuchten Ort auf. Andernfalls kann es zum Brand oder zu elektrischen Schlägen kommen.

  • Page 62: Behandlung

    Behandlung WARNUNG ■ Stellen Sie keine Wassergefäße oder Metallobjekte auf die Maschine. Falls Wasser oder ein Metallobjekt ins Innere eindringt, kann dies zu einem Brand oder zu elektrischen Schlägen führen. ■ Lassen Sie keinerlei metallische Gegenstände oder entzündbares Material durch irgendeine Öffnung ins Innere der Maschine eindringen.

  • Page 63: Warnsymbole

    Vorsichtsmaßnahmen Warnsymbole Aus Sicherheitsgründen ist diese Maschine mit dem unten angegebenen Warnsymbol versehen. Wenn Sie mit dieser Maschine arbeiten oder diese Maschine warten, lesen Sie bitte zuerst die Hinweise auf diesem Warnsymbol, das eine sichere Benutzung des Gerätes gewährleistet, durch. Entfernen Sie das Warnsymbol nicht und achten Sie darauf, dass es nicht beschmutzt wird.

  • Page 64: Vor Inbetriebnahme

    Vor Inbetriebnahme Dieser Abschnitt erläutert Vorsichtsmaßnahmen, die vor der Benutzung der Maschine zu beachten sind. Aufstellungsort Beachten Sie die folgenden Sicherheitshinweise. ■ Der Aufstellungsort zur Installation der Maschine wird bei der Anlieferung in Absprache mit dem Kunden festgelegt. ■ Wenn Sie die Maschine an einen anderen Ort verlegen, benachrichtigen Sie zuvor die Servicestelle. ■...

  • Page 65: Abmessungen

    Vor Inbetriebnahme Abmessungen ■ Drucker und Perfect Binder Schaffen Sie ausreichend Platz, um die Maschine bedienen, das Material ersetzen und die Maschine warten zu können. ● Von Vorne gesehen 1.220 2.490 2.750 Einheit: mm ● Von der Seite gesehen 1.615 1.345 Einheit: mm 3-11...

  • Page 66: Behandlung

    Die Größe hängt von den verwendeten optionalen Geräten ab. Drucker und Perfect Binder 2.750 mm Breite Drucker, Perfect Binder und Scanner (bei Nutzung des Spezial-Scanner-Stands) 2.750 mm Drucker, Perfect Binder und Versatz-Hefter 2.970 mm Drucker, Perfect Binder und Zufuhr mit hoher Kapazität 3.095 mm Drucker und Perfect Binder 1.125 mm...

  • Page 67: Verwendbares Papier

    Vor Inbetriebnahme Verwendbares Papier Deckblatt Die folgenden Papiertypen und Größen können als Deckblatt verwendet werden. Deckblatt Typ Papiertyp Glattes Papier, Recycle-Papier, hochwertiges Papier Papiergewicht Einzugsfach: 80 g/m bis 104 g/m Standardfach /Deckblatt-Einzug: 80 g/m bis 210 g/m Papierfaser-Richtung Kurzfaseriges Papier (parallel zur Querseite) Papierverzerrung 3 mm oder weniger Größe des Deckblattes...

  • Page 68: Materiallager Und Schutzmaßnahmen Zur Sicheren Handhabung

    Größe der Textseite (Bindegröße) Größe [Reguläre Größe] A5 (210 mm × 148 mm) B5 (257 mm × 182 mm) A4 (297 mm × 210 mm) Letter (279,4 mm × 215,9 mm) Broschürenbreite 1,5 mm bis 30 mm 15 - 500 Blätter (bei Verwendung von glattem Papier und Recycle-Papier (85 g/m 15 -300 Blätter) (Blattanzahl variiert je nach Papiertyp) Materiallager und Schutzmaßnahmen zur sicheren Handhabung...

  • Page 69: Technische Daten

    Vor Inbetriebnahme Technische Daten ■ Perfect Binder Grundfunktionen Modell Perfect Binder (E) Perfektes bindegerät Endbearbeitungstyp Seitenbindung Aufwärmzeit 13 Minuten oder weniger ComColor 9150/9110: 60 Broschüren/Stunde Bindegeschwindigkeit ComColor 7150/7110: 48 Broschüren/Stunde Textseite: A4-LEF , B5-LEF, A5-LEF, Letter-LEF Deckblatt (wenn der überstehende Teil abgeschnitten wird): A5: 210 mm ×...
  • Page 70 Temperatur: 15ºC bis 30ºC Betriebsumgebung Luftfeuchtigkeit: 40% bis 70% RH (kondensierungsfrei) Abmessungen (B × T × H) 1.290 mm × 675 mm × 1.125 mm Gewicht Ca. 220 kg Entspricht mit der Norm IEC60950-1, Für den Einsatz in Innenräumen, Grad der Verschmutzung 2 , Höhenlage bis zu 2000 m Sicherheit...
  • Page 71 Das Symbol einer durchgestrichenen Abfalltonne auf Rädern bedeutet, dass dieses Produkt vom normalen Müll getrennt gesammelt werden muss. Bitte wenden Sie sich an Ihren RISO-Kundendienst für weitere Informationen über die Entsorgung. ■ Was bedeutet das Balkensymbol? Der Balken unter der durchgestrichenen Abfalltonne auf Rädern bedeutet, dass dieses Produkt nach dem 13. August 2005 auf den Markt gebracht worden ist.
  • Page 72 Perfect binder User’s Guide 05...
  • Page 73 Perfect binder User’s Guide 05...
  • Page 74 Please contact following for supplies and service: Copyright © 2013 RISO KAGAKU CORPORATION...

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