Riso Perfect Binder G10 200 User Manual

Riso Perfect Binder G10 200 User Manual

For comcolor gd series printer
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User's Guide
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061-36009

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Summary of Contents for Riso Perfect Binder G10 200

  • Page 1 User's Guide Series 061-36009...
  • Page 2 Model:Perfect Binder G10 (200) / Perfect Binder G10 (120) The user is cautioned that unauthorised changes or modifications not approved could void the user’s authority to operate the equipment. NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
  • Page 3: About This Guide

    Thank you for purchasing the Perfect Binder. The Perfect Binder is a device which can be connected to a RISO printer (ComColor GD Series) to perform perfect binding. You can make booklets with the printed covers and body pages, and also make printing and binding from Microsoft Word files or PDF files by using the dedicated software or printer driver.
  • Page 4: Symbols, Notations, And Screenshots Used In This Guide

    Symbols, Notations, and Screenshots Used in This Guide ■ Symbols Used in This Guide Indicates cautions that should be noted for safe use of this unit. Indicates important items that should be noted or are prohibited. Indicates useful information or additional information. ■...
  • Page 5: Table Of Contents

    Contents About This Guide ....................1 Symbols, Notations, and Screenshots Used in This Guide ......2 Safety Precautions ....................5 Warning Symbols ..................5 Power Plug ....................5 Installation Location ..................5 Power Connection ..................6 Handling ......................7 Caution Label ....................8 Before Use ......................9 Installation Location ..................
  • Page 6 [Finishing] Tab ................... 1-6 Operations of the Binding Job ................1-8 Changing the Settings during Printing ............1-8 Changing the Settings of a Waiting Job ............. 1-8 Setting the Binding Functions ..............1-9 Admin Menu Settings ..................1-11 Perfect Binder Settings ................1-11 Cover Settings for the Perfect Binder ............
  • Page 7: Safety Precautions

    Safety Precautions This section describes the items that should be followed for safe use of this unit. Be sure to read this section before using the unit. Warning Symbols To use the unit properly and to prevent human injury and damage to properties, the following warning symbols are used.
  • Page 8: Power Connection

    CAUTION Power Connection ■ Connect the plug securely to the optional WARNING connection outlet on the printer main unit to avoid a loose connection. ■ Confirm the specification of the unit's power ■ Do not pull the power cord when unplugging it. source and use the power source with Otherwise, it could become damaged and a fire sufficient margin.
  • Page 9: Handling

    Safety Precautions CAUTION Handling ■ Do not insert your fingers in the areas around WARNING the body sheet stacker or booklet slot. Failure to do so may cause injury. ■ Do not place water containers or metallic ■ When moving the unit, contact your dealer or objects on the unit.
  • Page 10: Caution Label

    Caution Label For safety use, the caution label below is adhered to this unit. When operating or maintaining this unit, read the instructions on the caution labels for safe use. Do not remove or dirty the label. If the label is not stuck on the unit, turned out or unreadable, contact your dealer or authorized service representative.
  • Page 11: Before Use

    Before Use This section describes the precautions that must be Power Connection observed before using the unit. Observe the following precautions. Installation Location ■ Connect the plug securely to the optional connection outlet on the printer main unit to Observe the following precautions. avoid a loose connection.
  • Page 12: Required Spacing

    Required Spacing ■ Printer and Perfect Binder Provide sufficient space for the operations, replacing the consumables, and maintenance. • As seen from the front 1,260 (49 5/8") 2,495 (98 1/4") 2,755 (108 7/16") Units: mm (inch) • As seen from the side 1,635 (64 3/8") 830 (32 21/32") 1,320 (51 31/32")
  • Page 13: Handling

    Before Use The size varies depending on the optional equipment used. Printer and Perfect Binder 2,755 mm (108 7/16") Width Printer, Perfect Binder and Scanner (when using special scanner stand) 2,755 mm (108 7/16") Printer, Perfect Binder and Face Down Finisher 2,975 mm (117 1/8") Printer, Perfect Binder and High Capacity Feeder 3,100 mm (122 1/16")
  • Page 14: Disposing Of Used Consumables

    Cover [Regular Size] Disposing of Used Sheet Cover sheet (When cutting off the Size Consumables surplus part): For A5 binding: 210 mm × 307 mm - 342 mm Dispose finished glue sheets (glue sheet core, film) (8 1/4" × 12 3/32" - 13 15/32") and filters (secondary filter, primary filter) according For B5 binding: 257 mm ×...
  • Page 15: Handling Of Bound Booklets

    Before Use Note regarding the size of the Body Pages cover sheet and the body pages The following paper type and size can be loaded for In this document, the size of the cover sheet the body pages. and the body pages for binding is expressed in the form of (width) ×...
  • Page 16: Restrictions On The Printer

    Restrictions on the Printer The original data for the cover may not be used on the printer without the feed tray. When the Perfect Binder is connected to the printer only with the standard tray, load the printed cover into the cover sheet inserter before binding.
  • Page 17: Part Names And Functions

    Part Names and Functions a Cover Sheet Inserter i Secondary Filter Set cover sheets for manual binding. Absorbs vaporized matters and odors generated in the unit when warming up the glue. b Side Guides j Side Cover Slide to suit the cover width so that the paper is neatly aligned.
  • Page 18: What You Can Do With The Perfect Binder

    What You Can Do with the Perfect Binder You can perform perfect binding with the three following methods: • Print out both the cover and body pages from original data • Load the printed cover into the Perfect Binder, and then print out the body page's original data •...
  • Page 19 There are two processes for perfect binding: • Process of creating binding data: Create binding data using the Perfect Binding Software • Binding process: Bind the printouts using the Perfect Binder Binding Process Creating Binding Data Load original data to set imposition and edit data.
  • Page 20: Terms

    Perfect Binding This section describes the method, terms, and constructure of this unit. Binding Method Perfect binding does not use staples; the binder glues body pages to the cover sheet. A booklet is created by wrapping the body pages with a single cover sheet on which the front, spine and back covers are printed. With the Perfect Binder, you can make a booklet directly upon printing the original data with the printer.
  • Page 21 Perfect Binding Terms of the Status of the Perfect Binder Term Description Printer Printers which can be connected to the Perfect Binder (ComColor GD series) Glue heater Heater which warms up the temperature of the glue to 180 °C and the glue tank to 155 °C Warming up mode Status that the glue heater warms up the glue and glue tank to the suitable...
  • Page 22: Paper Feed Path

    Paper Feed Path The cover and the body pages are transferred within the Perfect Binder as shown below to form a booklet. : Path of body page sheets : Path of the cover sheet <When printing the cover and body pages from original data and binding them> Gluing part Cover sheet cutting part <When printing the body pages from the original data and binding with the printed cover>...
  • Page 23: Binding Preparations

    Also, the functions and illustration of the Perfect Binder are not If the operating power is off, the [Power] key on the displayed on the operation panel and RISO printer's operation panel will not be lit. Console.
  • Page 24: Unit Status

    • The status of the Perfect Binder and printer can (Binding mode be confirmed on both the operation panel and unavailable) the RISO Console. For more information on the Ready to start Stand-by mode confirmation method on the RISO Console, see binding.
  • Page 25: Loading The Body Pages/Cover (Manual Binding)

    Binding Preparations • Loading method varies depending on the Loading the Body Pages/ binding side. Cover (Manual Binding) - Left binding, top binding: Load the last page top side up - Right binding: Load the first page top side up To bind up the booklet manually (offline), load the (p.
  • Page 26 Load the cover sheet. Fit the stopper to the cover sheet size. Load the cover side facing up. Be careful so that the edges of the cover do not The stopper is fixed with the magnet. contact the side guides and bend. •...
  • Page 27: Chapter 1 Binding

    Binding Preparations Loading the paper for the manual binding Be careful with the direction of the body pages and order when loading the printed body pages. Loading method varies depending on the binding side. • Left binding, top binding: Load the last page top side up •...
  • Page 28 Perfect Binder User’s Guide...
  • Page 29 Binding This section describes the operations of binding. In addition to the basic operations when using the Perfect Binding Software, this section describes the operations and settings of binding jobs via the printer driver and Admin Menu settings related to binding. Basic Operations of the Perfect Binding Software ................p.
  • Page 30: Basic Operations Of The Perfect Binding Software

    Basic Operations of the Perfect Binding Software You can send the original data from your PC, print ● 4 Confirm the preview. and bind up booklets with the Perfect Binder. There are two methods of creating booklets from ● 5 Load the paper. original data.
  • Page 31 Basic Operations of the Perfect Binding Software ● 7 Remove the booklet. Pick up the bound booklets from the booklet slot, at the bottom of the right side. Eject button CAUTION Immediately after binding, the spine of the booklet is of a high temperature. Be careful not to burn yourself.
  • Page 32: Using The Printer Driver

    Using the Printer Driver This section describes how to allocate original data Allocating the Original as the cover and the body pages when sending a binding job and the setting items of the screen of Data to the Cover Sheet the printer driver.
  • Page 33 Using the Printer Driver Example of making of the original data Register the paper size in advance depending on the application you use. If not registered in advance, the size of the cover sheet will automatically be configured as a regular paper size. The following condition must be satisfied for the cover sheet width: "Length of cover sheet (A)"...
  • Page 34: Performing Perfect Binding

    Chapter 1 Binding Performing Perfect [Finishing] Tab Binding The flow of operations is as follows. Display the printer driver screen. Check the printer name, and click [Properties] or [Details]. The button names above may vary depending on the application. In the [Finishing] tab, place a check in [Perfect Binding].
  • Page 35 Using the Printer Driver ■ Binding Edge (body pages) ■ Cover Printing Select the binding side of the booklet. You can bind up a booklet using a printed cover and set whether or not to print the cover sheet. An image of a booklet bound at the selected position will be displayed.
  • Page 36: Operations Of The Binding Job

    Operations of the Binding Job Settings in regard to the list of jobs being Touch [Continue]. processed by the printer and the Perfect Binder are Printing the configured job begins. operated from the printer. This section describes the job which the perfect binding is set (binding •...
  • Page 37: Setting The Binding Functions

    • This function can also be configured with the • On the [Glue Temperature] screen, the glue unit RISO Console. temperature is indicated with the bar (five levels) and message. • All jobs sent to the printer are not printed until the warming-up perfect binding job is finished.
  • Page 38 Chapter 1 Binding Load the cover and body pages into Manual Perfect Binding the Perfect Binder and touch [OK] on the confirmation screen. Load the printed cover and body pages into the Perfect Binder and create the booklet offline. For Alternatively, press the [Start] key.
  • Page 39: Admin Menu Settings

    [Warming up], you can start a binding job Binder can be configured from both the without having to wait. operation panel and the RISO Console. • Depending on the transit time to the cooling down or sleep mode, the power consumption...
  • Page 40: Cover Settings For The Perfect Binder

    • While processing the binding job, change [Perfect binder; Cover] from the RISO Console so that the finishing of the processing job is For [Cover Cutting Position], every time the [▲] is changed.
  • Page 41: Chapter 2 Maintenance

    Maintenance This section explains how to replace consumables, how to maintain the unit, how to interpret error messages, and the measures to be taken in the event of an error. Replacing the Consumables ........p. 2-2 This section describes how to replace the glue sheet and dispose of cutting trash.
  • Page 42: Replacing The Consumables

    Replacing the Consumables For comfortable use of the Perfect Binder, the daily Remove the finished glue sheet maintenance is important. This section describes core. the replacement of glue sheet, secondary filter, and dispose of cutting trash. • This unit warms up the glue, so that the glue unit part becomes high temperature.
  • Page 43 Replacing the Consumables Lift the B9 lever to open the glue Press the B10 lever to close the glue sheet cover. sheet cover. Remove the remaining piece of the glue sheet. If the glue sheet is loosed, roll the glue sheet core to tighten the sheet.
  • Page 44: Replacing The Filters

    Chapter 2 Maintenance Remove the primary filter from the Replacing the Filters secondary filter. When the (secondary/primary) filter is deteriorated, the glue emits an odor from the Perfect Binder Secondary filter when the glue is warmed up. In this case, replace the filter.
  • Page 45: Disposing The Cutting Trash

    Replacing the Consumables Set the filter in the Perfect Binder. Disposing the Cutting Put the primary filter face down. Trash When the cutting trash (dusts) fills in the cover sheet dust box, the message prompting to dispose the cutting trash is displayed and the binding is stopped.
  • Page 46 Chapter 2 Maintenance Push the cover sheet dust box back to the unit. Close the front cover. Perfect Binder User’s Guide...
  • Page 47: Cleaning The Unit

    Cleaning the Unit Maintenance is required for keeping up the performance of the Perfect Binder and safety use. If the glue adheres on the shaping unit inside the unit, the booklet may have smudges. It is recommended that regular maintenance of the unit is performed. CAUTION •...
  • Page 48: Troubleshooting

    Troubleshooting This chapter describes the reasons why the error lamp flashes on the operation panel and messages appear on the touch panel, and what action to take. When the message is displayed, resolve the problem following the instructions in the displayed message. Error lamp of the printer's operation panel When an error occurs, the error lamp flashes in red.
  • Page 49 Troubleshooting Examples of the Messages The following are examples of messages. Follow the instructions in the displayed messages to resolve the problems. • [Cancel] and [Continue] may be displayed on some message screens. Touch [Cancel] to stop the current operation. Touch [Continue] to resume the current operation. <S000-0000>...
  • Page 50 Chapter 2 Maintenance <Y000-0000> Consumable Error These error messages are displayed when it is time to replace consumables or parts that require periodical replacement. Message Action to Take There is no glue sheet in the Perfect Binder. There is no more glue on the glue sheet in the Perfect Add a glue sheet.
  • Page 51 Troubleshooting Message Action to Take Binding is not possible because the length The combination of the paper sizes for the body pages and of the body and cover of perfect binding is the cover is incorrect as different size paper from the original not consistent.
  • Page 52 Chapter 2 Maintenance <I000-0000> Information These messages are displayed when unit maintenance is required. Message Action to Take The glue sheet of the Perfect Binder must The remaining amount of glue sheet is low. Check your glue be replaced soon. sheet stock.
  • Page 53 Troubleshooting Paper jam If a paper jam occurs in the Perfect Binder, the error lamp on the operation panel flashes in red, and the paper jam location is displayed on the touch panel. Follow the procedure displayed on the touch panel to remove the jammed paper and resume printing.
  • Page 54: Precautions When Removing Jammed Paper

    Chapter 2 Maintenance Precautions when Removing Jammed Paper • Slowly and carefully remove the jammed paper. Be careful not to leave pieces of paper in the Perfect Binder. • When removing the paper from the unit, roll the paper a little at a time in the output direction inside the unit, and then remove the paper toward you.
  • Page 55 Troubleshooting Other problems The cover sheet length is shorter than that of the body pages and the body pages cannot be bound by the cover sheet. The Perfect Binder does not operate at all. • The cover sheet length may be too short to bind the body pages because the body pages are thicker due •...
  • Page 56 Chapter 2 Maintenance • When the spine has a width of over 1.5 mm (1/16") The appropriate value for the size with A4 size paper (length) of the cover sheet is unknown. The length of the cover sheet is the sum of the value when the spine has a width of 1.5 mm (1/16") + a •...
  • Page 57: Chapter 3 Appendix

    Appendix This document provides specifications, an index, and explanations of consumables. Specifications ............p. 3-2 This section explains the key specifications of the Perfect Binder. Consumables ............p. 3-4 This section explains the types of consumables. Index ..............p. 3-6 Vorsichtsmaßnahmen ..........
  • Page 58: Specifications

    Specifications ■ Specifications of the Perfect Binder Basic/Binding Functions Perfect Binder G10 (200) Model Perfect Binder G10 (120) Type Perfect Binder Finishing Type Side-Stitching Warming-Up Time 13 min. or less (at a room temperature of 23 °C) ComColor GD9630/GD9631 when connected: 62 booklets/hour Binding speed ComColor GD7330 when connected: 48 booklets/hour Body page: A4-LEF, JIS-B5-LEF, A5-LEF, Letter-LEF...
  • Page 59: Specifications

    Specifications Max. 1,500 W Power Consumption Stand-by: 0.5 W or less (shutting off the AC power) Operating Noise 70 dB(A) or less (when binding) Temperature: 15 °C - 30 °C Operating Environment Humidity: 40% - 70% RH (non-condensing) Dimensions (W × D × H) 1,290 mm ×...
  • Page 60: Consumables

    Consumables It is recommended that you use the following consumables manufactured by RISO KAGAKU CORPORATION. Consumable specifications and types are subject to change without notice. For pricing information, contact your dealer or authorized service representative. Types of Consumables Item Remark Glue Sheet Binds up approx.
  • Page 61 Notice for European Union Member States RISO, the environment and the Waste Electrical and Electronic Equipment Directive "WEEE Directive" What is the WEEE Directive? The purpose of the WEEE Directive is to reduce waste and ensure Electrical and Electronic Equipment is recycled at the end of its useful life.
  • Page 62: Index

    Index Admin Menu Settings .......... 1-11 Glue heater ............19 Glue sheet ..........12 Glue sheet cover ............ 15 Glue temperature ..........1-9 B10 lever ............... 2-3 B9 lever ..............2-3 Binding data ............18 Binding job ............1-8 Information ............2-12 Binding process .............
  • Page 63 Index Side guides ............15 Sleep mode ............19 Slip sheet ............... 18 Spine ..............18 Stand-by mode ..........19 Status confirmation ..........22 Thickness of a booklet ........... 18 Top binding ............25 Types of consumables .......... 3-4 Unit error ............... 2-9 Usable paper ............
  • Page 64: Vorsichtsmaßnahmen

    Der höchste Schalldruckpegel beträgt 70 dB(A) oder weniger gemäß EN ISO 7779. Hinweis: Das Gerät ist nicht für die Benutzung am Bildschirmarbeitsplatz gemäss BildscharbV vorgesehen. Copyright © 2016 RISO KAGAKU CORPORATION Dieser Abschnitt beschreibt Vorkehrungen, die zur sicheren Benutzung dieser Maschine befolgt werden müssen.
  • Page 65: Netzstecker

    Vorsichtsmaßnahmen ■ Das Spannungskabel darf weder Netzstecker beschädigt noch abgeändert werden. Werden schwere Gegenstände auf das Kabel gestellt, oder wird daran gezogen oder ■ Zusätzlich zum Hauptgerät haben auch das Kabel geknickt, kann das Kabel Schaden Drucker und Zusatzgeräte, die mit dem Drucker erleiden, und dadurch einen Brand bzw.
  • Page 66: Behandlung

    Chapter 3 Appendix VORSICHT Behandlung ■ Stecken Sie Ihre Finger nicht in die an das WARNUNG Ablagefach für Textblätter oder an den Einschubschlitz für Broschüren angrenzenden Bereiche. ■ Stellen Sie keine Wassergefäße oder Anderenfalls kann es zu Verletzungen Metallobjekte auf die Maschine. Falls Wasser kommen.
  • Page 67: Warnsymbole

    Vorsichtsmaßnahmen Warnsymbole Aus Sicherheitsgründen ist diese Maschine mit dem unten angegebenen Warnsymbol versehen. Wenn Sie mit dieser Maschine arbeiten oder diese Maschine warten, lesen Sie bitte die Hinweise auf dem Warnsymbol, das eine sichere Benutzung des Geräts gewährleistet. Entfernen Sie das Warnsymbol nicht und achten Sie darauf, dass es nicht beschmutzt wird.
  • Page 68: Vor Inbetriebnahme

    Vor Inbetriebnahme Dieser Abschnitt erläutert Vorsichtsmaßnahmen, Netzanschluss die vor der Benutzung der Maschine zu beachten sind. Beachten Sie die folgenden Sicherheitshinweise. Aufstellungsort ■ Schließen Sie das Stromkabel fest in den optionalen Netzanschluss der Druckereinheit, um einen Wackelkontakt zu vermeiden. Beachten Sie die folgenden Sicherheitshinweise. ■...
  • Page 69: Abmessungen

    Vor Inbetriebnahme Abmessungen ■ Drucker und Perfect Binder Schaffen Sie ausreichend Platz, um die Maschine bedienen, das Material ersetzen und die Maschine warten zu können. • Von Vorne gesehen 1.260 2.495 2.755 Einheit: mm • Von der Seite gesehen 1.635 1.320 Einheit: mm 3-13...
  • Page 70: Behandlung

    Chapter 3 Appendix Die Größe hängt von den verwendeten optionalen Geräten ab. Drucker und Perfect Binder 2.755 mm Breite Drucker, Perfect Binder und Scanner (bei Nutzung des Spezial-Scanner-Stands) 2.755 mm Drucker, Perfect Binder und Versatz-Hefter 2.975 mm Drucker, Perfect Binder und Zufuhr mit hoher Kapazität 3.100 mm Drucker und Perfect Binder 1.160 mm...
  • Page 71: Entsorgung Verbrauchten Materials

    Vor Inbetriebnahme Größe des [Reguläre Größe] Entsorgung verbrauchten Deckblatts Deckblatt (wenn der überstehende Materials Teil abgeschnitten wird): A5-Bindung: 210 mm × 307 mm - 342 mm Entsorgen Sie benutzte Leimblätter (Mittelteil, Film) B5-Bindung: und Filter (Sekundärfilter, Primärfilter) 257 mm × 374 mm - 409 mm A4-Bindung: entsprechend den kommunalen Müllvorschriften.
  • Page 72: Handhabung Gebundener Booklets

    Chapter 3 Appendix Textblätter Handhabung gebundener Booklets Die folgenden Papiertypen und -größen können als Textseiten verwendet werden. Wenn ein mit diesem Gerät gebundenes Booklet an einem Ort gelagert wird, der direktem ■ Typ und Größe der Textblätter Sonnenlicht, hohen Temperaturen oder hoher Luftfeuchtigkeit ausgesetzt ist oder hermetisch Element Glattes Papier, Recycle-Papier...
  • Page 73: Technische Daten

    Technische Daten ■ Technische Daten des Perfect Binder Grundfunktionen Modell Perfect Binder G10 (200) Perfektes bindegerät Endbearbeitungstyp Seitenbindung Aufwärmzeit 13 Min. oder weniger (bei einer Raumtemperatur von 23 °C) ComColor GD9630/GD9631, wenn angeschlossen: 62 Booklets/Stunde Bindegeschwindigkeit ComColor GD7330, wenn angeschlossen: 48 Booklets/Stunde Textseite: A4-LEF, JIS-B5-LEF, A5-LEF, Letter-LEF Deckblatt (wenn der überstehende Teil abgeschnitten wird):...
  • Page 74 Chapter 3 Appendix Betriebsgeräusch 70 dB(A) oder weniger (während des Bindevorgangs) Temperatur: 15 °C bis 30 °C Betriebsumgebung Luftfeuchtigkeit: 40% bis 70% RF (nicht kondensierend) Abmessungen (B × T × H) 1.290 mm × 675 mm × 1.125 mm Gewicht Ca.
  • Page 75 ■ An wen kann ich mich wenden, wenn ich mehr über die WEEE-Verordnung wissen möchte? Für weitere Informationen sollten Sie sich an Ihren örtlichen RISO-Kundendienst wenden. Riso Kagaku Corporation London Office, 610 Centennial Park, Centennial Avenue, Elstree, Herts, WD6 3TJ U.K. Hinweise zu Markenzeichen Microsoft, Windows und Microsoft Word sind entweder eingetragene Marken oder Marken der Microsoft Corporation in den Vereinigten Staaten und/oder anderen Ländern.
  • Page 76 Chapter 3 Appendix 3-20 061-36009-107 Perfect Binder User’s Guide...
  • Page 78 Please contact the following for supplies and service: 2016/10 © Copyright 2016 RISO KAGAKU CORPORATION...

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