Ignition Coil And Flywheel - Club Car XRT 800 Maintenance Service Manual

15
ENGINE
1. Clean the gasket surfaces on the crankcase cover to fit a new gasket during installation and inspect the
oil seal for wear and damage.
2. Install crankcase cover. Using HANDS ONLY, seat cover completely against the crankcase. If the cover
will not seat, the camshaft is not installed correctly.
3. Install and finger tighten evenly the eight cover mounting bolts (Figure 15-6, Page 15-6).
4. Tighten the cover mounting bolts in two steps. First, in the sequence shown, tighten all eight bolts to
approximately 130 in-lb (14 N·m). Then, repeating the sequence, tighten them to 250 in-lb (28.2 N·m)
(Figure 15-6, Page 15-6).
5. Connect the yellow jumper wire (11) to the cord connector (12) (Figure 15-2, Page 15-4).
3
8
1
6
Figure 15-6 Crankcase Cover Installation

IGNITION COIL AND FLYWHEEL

See General Warning on page 1-1.
Ignition Coil and Flywheel Removal
1. Loosen three screws and remove the remaining four screws attaching the flywheel housing as shown,
then remove the housing (Figure 15-7, Page 15-7).
2. Disconnect the ignition coil (1) from its primary lead wire at the connector (2). Remove the two bolts (3)
and take out the ignition coil (Figure 15-8, Page 15-7).
Page 15-6 2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
5
7
2
4
Ignition Coil and Flywheel