Club Car XRT 800 Maintenance Service Manual page 40

4
BODY AND TRIM
4. Pry off push nuts from catch rod ends (Figure 4-9, Page 4-10). See following NOTE.
NOTE: Push nuts cannot be reused. Replace with either new push nuts or use cotter pins and washers.
Catch Rod and Catch Plate Installation
1. Install new bronze bearings into the catch plates.
2. Install the bolts and use new mechanical lock nuts to assemble the catch plates and latch link. Tighten
hardware to 75 in-lb (8.4 N·m), then back-off 1/2 turn so that latch operates freely.
3. Install bed catch rods. Use new push nuts or use a flat washer and cotter pin to secure the ends of the
rods (Figure 4-9, Page 4-10).
4. Install new springs from the catch plates to the catch rods (Figure 4-8, Page 4-10).
Figure 4-8 Latch Spring
Bed Hinge and Support Bracket Removal
1. Remove steel bushings and urethane bushings from hinge brackets (Figure 4-10, Page 4-11).
2. Remove bolts from hinges and remove hinges from supports.
3. Remove support channel bolts and bushings form hinge support channel (Figure 4-11, Page 4-11).
4. Remove hinge support bolts and supports (Figure 4-11, Page 4-11). See following NOTE.
NOTE: Note the location of the two different size bolts.
It may be necessary to deflect the rear fender slightly to remove support bolts.
Page 4-10 2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
Cargo Bed – 800 and 810
Figure 4-9 Push Nuts