Club Car XRT 800 Maintenance Service Manual page 466

26
MOTOR (MODEL 5BC59JBS6390)
MOTOR ASSEMBLY
See General Warning on page 1-1.
1. If the bearing has been removed, replace the bearing. See Bearing Installation on page 26-7.
2. Install the brushes. See following NOTE.
NOTE: When installing new brushes, remove and replace brushes one at a time. This method ensures the
terminals and brushes will be properly positioned in the rigging.
When replacing brushes, replace all four brushes. Never replace only two.
Install the brushes in the same rigging 180° apart from each other.
2.1. With brush rigging facing down and held slightly above stator shell, insert the two terminal posts
through insulators in stator shell wall at the A1 and A2 positions. Insert brush holder screws through
the holes in the brush rigging and into the threaded holes in the mounting bracket (Figure 26-11,
Page 26-11). Tighten the screws to 20 in-lb (2.3 N·m).
2.2. One at a time, push brush spring extensions back from brushes and slide the brushes back until
they are completely retracted into their mounting slots. Then position the brush springs against the
sides of the brushes so that spring pressure will hold them in the retracted position (Figure 26-5,
Page 26-4).
PRESS
RAM
BEARING PULLER
(CCI P/N 1012811)
Figure 26-10 Bearing Removal
Page 26-10 2007-2008 XRT 800, 810 and 850 Maintenance and Service Manual
WEDGE ATTACHMENT TOOL
(CCI P/N 1012812)
Reconditioning the Motor