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Related Manuals for Club Car XRT 950 4x2
Summary of Contents for Club Car XRT 950 4x2
- Page 1 XRT 950 Gasoline Vehicle Owner’s Manual XRT 950 4x2, XRT 950 4x4, XRT 950 EX 4x4 [Refer to back cover for applicable build code range]...
- Page 3 Your authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle warranty registration form. Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual.
- Page 4 We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehicle, please include the manual so that the next owner will have the important operating, safety, and maintenance information it contains.
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Page 5: Table Of Contents
TABLE OF CONTENTS Note to the Owner ..............................5 Safety Decal and Feature Identification ........................5 Practice Safety ..............................8 Proposition 65 Warning – State of California......................8 Safety Details ............................... 9 General Warnings............................... 10 General Information ............................13 Model Identification............................. 14 Controls and Indicators ............................ - Page 6 Accessories................................ 53 Subsequent Owner Registration .......................... 54 Vehicle Specifications ............................54 Warranties................................57 Emissions Control............................... 61 Page 4 XRT 950 Gasoline Vehicle Owner’s Manual...
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Page 7: Note To The Owner
Note to the Owner NOTE TO THE OWNER This utility vehicle, with standard equipment and authorized attachments, is intended for commercial or residential property, farm, ranch or recreational applications. Use only approved accessories and attachments designed for your vehicle. This Operator’s Manual does not include instructions for attachments. Read the manual(s) provided with the authorized attachment to learn safe maintenance and operation of the vehicle. - Page 8 Safety Decal and Feature Identification XRT 950 UTILITY VEHICLE WARNING • Do not modify or remove Roll-over Protective Structure (ROPS). • Replace ROPS if damaged. Do not attempt repair. • Use seat belts during operation. Do not jump from vehicle. •...
- Page 9 Safety Decal and Feature Identification XRT 950 UTILITY VEHICLE Decal, Trailer Hitch Tongue Weight Notice (on Decal, Winch Safety Warning (with winch 1011553 103582401 trailer/receiver hitch) option) Decal, Ground Warning (on vehicle frame, near 102458901 Decal, Hot Parts Warning (on frame, driver side) 103878101 battery) Decal, Rotating Parts Warning (on frame, driver...
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Page 10: Practice Safety
Practice Safety PRACTICE SAFETY Figure 1 Practice Safety Safety signs like you see above may at first seem shocking, but their impact is mild compared with the reality of severe personal injury. Your safety and satisfaction are of the utmost importance to us. That is why before operating the vehicle, we urge you to review the information in this manual. -
Page 11: Safety Details
Safety Details SAFETY DETAILS WARNING • This owner’s manual should be read completely before attempting to drive or service the vehicle. Failure to follow the instructions in this manual could result in property damage, severe personal injury, or death. PERSONAL SAFETY It is important to note that some vital statements throughout this manual and on the decals affixed to the vehicle are preceded by the words DANGER, WARNING, or CAUTION. -
Page 12: General Warnings
General Warnings GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated, repaired, or serviced. See Safety Decal and Feature Identification on page 5. Other specific safety statements appear throughout this manual and on the vehicle. DANGER •... - Page 13 General Warnings WARNING • The diameter of all tires on the vehicle must be equal; otherwise the four-wheel drive system will not operate as intended and could result in severe personal injury or death. Never install tires of different diameters on the vehicle. •...
- Page 14 General Warnings (–) 1. Remove negative battery cable. 2. Remove positive battery cable. Connect battery cables in reverse order. 821.eps 795.eps Figure 2 Battery Cable Removal Figure 3 4x4 Drive Warning CONNECTING THE BATTERY – GASOLINE VEHICLES Connect the battery cables, positive (+) cable first. Tighten battery terminals to 80 in-lb (9 N·m).
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Page 15: General Information
Figure 4 Dispose of Lead-acid Batteries Properly GENERAL INFORMATION This manual includes operating procedures, maintenance, and regular servicing information for all XRT 950 4x2, XRT 950 4x4, and XRT 950 EX 4x4 vehicles. All operating procedures, maintenance, and regular servicing are identical unless otherwise noted. -
Page 16: Model Identification
Model Identification 1. Hood 2. ROPS 3. Fuel Fill Cap 4. Cargo Bed 5. Bed Lift Latch – vehicles with manual (standard) bed lift only 6. Engine Compartment, Battery, Fuel Tank (under seat and cargo bed) 7. Seat 8. Brake Fluid Reservoir (under hood) 2598 Figure 6 Vehicle Components... - Page 17 Model Identification Vehicle Model and Type (Figure 7) Vehicle Serial Number (Figure 7) Year of Build (Figure 7) Vehicle PIN Number (Figure 8) ROPS Serial Number (Figure 9) Engine Serial Number (Figure 10) Transaxle Serial Number (Figure 11) 1636 2575 Figure 7 Vehicle Serial Number Location Figure 8 Vehicle PIN Number Location 1637...
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Page 18: Controls And Indicators
Controls and Indicators 1639 Figure 11 Transaxle Serial Number Location CONTROLS AND INDICATORS See General Warnings on page 10. WARNING • Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls and operating procedures. •... -
Page 19: Key Switch
Controls and Indicators 1. Accelerator Pedal 6. Forward/Reverse Handle 11. 12-volt Accessory Outlet 2. Brake Pedal 7. Key Switch 12. Headlight Switch 3. Front Differential Engagement Switch (If 8. Fuel Gauge / Hour Meter 13. Electric Bed Lift Switch (If Equipped) Equipped) 4. - Page 20 Controls and Indicators WARNING • Moving parts! Keep clear of the engine compartment while the engine is running. CAUTION • Do not shift the Forward/Reverse handle while the accelerator pedal is pressed. Shift the handle only when the vehicle is at a complete stop and the engine is at idle. Failure to heed this caution could result in damage to the transmission.
- Page 21 Controls and Indicators Figure 13 Park Brake Handle PARK BRAKE WARNING LIGHT The park brake warning light (10) is located on the instrument panel just to the left of the steering column (Figure 12). The warning light indicates that the park brake has been engaged. The vehicle should never be driven with the park brake engaged.
- Page 22 Controls and Indicators WARNING • Unlock differential on paved surfaces to maintain steering control. CAUTION • The differential lock should only be engaged when the vehicle is stopped. Damage to the transaxle may occur if there is a large amount of relative motion between the two driving wheels. LOW OIL PRESSURE WARNING LIGHT The low oil pressure warning light (9) is located on the instrument panel just to the left of the steering column (Figure 12).
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Page 23: Roll-Over Protective Structure And Seat Belts
Roll-Over Protective Structure and Seat Belts ROLL-OVER PROTECTIVE STRUCTURE AND SEAT BELTS The vehicle is equipped with a Roll-Over Protective Structure (ROPS) and seat belts for each occupant. See following WARNING. WARNING • The ROPS must be properly installed before operating the vehicle. The manufacturer strongly urges that the vehicle’s occupants be properly restrained at all times with the seat belts provided. -
Page 24: Seat Latch And Adjustment
Seat Latch and Adjustment WARNING • Do not operate the vehicle if the ROPS is damaged. If the ROPS is damaged, replace the structure. Do not attempt repair. • The driver and passenger must be restrained at all times with the seat belts provided to help prevent injury in the event of sudden braking, collision, or roll-over. -
Page 25: Pre-Operation And Daily Safety Checklist
Pre-Operation and Daily Safety Checklist PRE-OPERATION AND DAILY SAFETY CHECKLIST Each vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new vehicle(s), you should become familiar with the controls, indicators, and operation. Carefully inspect each vehicle to ensure that it is in proper working condition before accepting delivery. -
Page 26: Driving Instructions
Driving Instructions one revolution at a time, checking each time until park brake locks wheels and holds the vehicle stationary on an incline of 20% or less. • Reverse buzzer: If equipped with a reverse buzzer, the reverse buzzer should sound as a warning when the Forward/Reverse handle is in the REVERSE position. - Page 27 Driving Instructions WARNING • To help prevent the possibility of serious injury, keep entire body inside the vehicle. • To help prevent overturning the vehicle, drive slowly in turns. • To help prevent overturning the vehicle, drive slowly straight up and down slopes. Avoid driving the vehicle on slopes exceeding 20% incline.
- Page 28 Driving Instructions 11. Release the brake pedal completely, and then slowly press the accelerator pedal. As the accelerator pedal is pressed, the vehicle will begin to move. Vehicle speed will increase as the accelerator is pressed until full speed is reached. See following WARNING. WARNING •...
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Page 29: Bed Latch
Bed Latch CAUTION • When stopped on a hill, use the brake pedal to hold your position. Do not use the accelerator pedal to hold position. PARKING AND LEAVING THE VEHICLE After stopping the vehicle, firmly set the park brake until it is fully engaged and prevents the vehicle from rolling. Turn the key switch to the OFF position, remove the key, and place the Forward/Reverse handle in the NEUTRAL position. -
Page 30: Bed Locking Pin
Bed Locking Pin Figure 15 Bed Latch BED LOCKING PIN See General Warnings on page 10. While holding the bed in the fully raised position, remove the bed locking pin from its stowed position under the bed and insert it into the bed locking pin holes in the bed hinge plates (Figure 16, Page 29). Prior to lowering the bed, remove the bed locking pin from the bed locking pin holes in the bed hinge plates and return it to its stowed position under the bed. -
Page 31: Rear Shock Absorbers
Rear Shock Absorbers 1. Locking Pin 2. Bed Locking Pin Holes k-00221 Figure 16 Bed Locking Pin REAR SHOCK ABSORBERS The vehicle arrives from the factory with the rear coil-over shocks pre-adjusted for optimum vehicle performance. CAUTION • Do not adjust the rear shock absorbers. Damage to the shock absorbers could result. LOADING AND UNLOADING CARGO WARNING •... - Page 32 Loading and Unloading Cargo WARNING • Avoid top-heavy loads. The center of gravity of load should never exceed 15 inches (38 cm) above the bottom of the cargo bed. • The cargo’s center of gravity may affect handling, steering, and braking of the vehicle. When the vehicle is loaded, reduce speed and drive slowly in turns.
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Page 33: Vehicle Load Capacities
Vehicle Load Capacities VEHICLE LOAD CAPACITIES Occupant Capacity The occupant capacity is the maximum allowable weight for occupants (operator and passengers) to operate the vehicle safely. Cargo Capacity The cargo capacity is the maximum amount of load that the vehicle can haul in the front cargo compartment and cargo bed and includes the weight of vehicle accessories and trailer tongue weight. -
Page 34: Towing With The Vehicle
Towing with the Vehicle 2395 Figure 17 Vehicle Load Capacity TOWING WITH THE VEHICLE WARNING • Do not tow a vehicle or trailer on public streets or highways. • Normal vehicle operating speed should be reduced when towing. • Extreme caution should be used when towing. •... -
Page 35: Storage
Storage WARNING • Avoid sudden starts, sudden stops, and tight turns when towing. • Avoid stopping on a hill when towing. If you must stop on a hill, avoid sudden starts, or rolling backwards and stopping suddenly. Failure to heed this warning could cause the vehicle to overturn, possibly resulting in severe personal injury. - Page 36 Storage CAUTION • Batteries in a low state of charge will freeze at low temperatures. PREPARING THE VEHICLE FOR EXTENDED STORAGE Unload the vehicle so that the tires are supporting only the weight of the vehicle. Store the vehicle in a cool, dry place. This will minimize battery self-discharge. If the battery appears to be weak, have it charged by a trained technician.
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Page 37: Maintenance
Maintenance The battery should be clean and free of corrosion. Wash the battery top and terminals with a solution of baking soda and water (1 cup (237 mL) baking soda per 1 gallon (3.8 L) of water). Rinse the solution off the battery. Do not allow this solution to enter the battery. - Page 38 Maintenance WARNING • If any problems are found during scheduled inspection or service, do not operate vehicle until repairs are made. Failure to make necessary repairs could result in fire, property damage, severe personal injury, or death. • Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing the vehicle. •...
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Page 39: Periodic Service Schedule
Periodic Service Schedule PERIODIC SERVICE SCHEDULE See General Warnings on page 10. WARNING • Service, repairs, and adjustments must be made per instructions in the appropriate maintenance and service manual. • If any problems are found during scheduled inspection or service, do not operate vehicle until repairs are made. - Page 40 Periodic Service Schedule PERIODIC SERVICE SCHEDULE REGULAR INTERVAL SERVICE Clean terminals and wash dirt from casing; Battery check electrolyte level. Add distilled water if necessary. See page 50. Check and adjust if necessary. See Steering and Front Suspension Section in the Front wheel alignment and toe-in appropriate maintenance and service manual.
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Page 41: Periodic Lubrication Schedule
Periodic Lubrication Schedule PERIODIC LUBRICATION SCHEDULE PERIODIC LUBRICATION SCHEDULE LUBRICATION REGULAR INTERVAL SERVICE RECOMMENDED LUBRICANT POINTS First change 5 to 8 hours – 1.5 qt. (1.4 L) with filter, additional change every 100 Change engine oil and oil filter 10W-30 API classification SJ See Oil hours of operation or annually, Viscosity on page 44. -
Page 42: Brake Fluid Reservoir
Brake Fluid Reservoir BRAKE FLUID RESERVOIR 1. Full Level 2. Safe Level 3. Low Level Figure 20 Brake Fluid Access Figure 21 Brake Fluid Reservoir The brake fluid reservoir (5) is located under the hood and under the round access panel (Figure 20). Raise the hood and remove the round access panel to check the brake fluid level. - Page 43 Engine Oil ENGINE OIL LEVEL CHECK Remove the oil level dipstick from the oil filler tube and wipe oil from the dipstick (Figure 22). See following CAUTION. CAUTION • Do not remove dipstick while engine is running. Check oil level by fully inserting the dipstick into the tube and immediately removing it. If the oil level is at or below the low level mark on the dipstick gauge, add oil to the engine until the level is between low and full levels (safe level).
- Page 44 Engine Oil From the underside of the vehicle, use a socket or wrench to remove the drain plug (1) (Figure 24). Turn the plug counterclockwise and drain the engine oil into the pan. See following WARNING. WARNING • Do not attempt to change engine oil when the engine is hot or even warm. Hot engine oil can burn skin. •...
- Page 45 Engine Oil Figure 25 Remove Engine Oil Filter Figure 26 Coat Rubber Seal Use a clean, lint-free rag to wipe the oil filter port flange surface clean where the oil filter gasket seats. To help seal the new oil filter to the oil port flange, apply a light coat of white lithium NLGI Number 2 grease (Dow Corning ®...
- Page 46 Engine Oil Engine Oil Filling Add engine oil; use a funnel or pour spout to direct the oil into the opening (Figure 27). With filter change, the engine requires 1.5 qt. (1.4 L) of oil per change. Refer to oil viscosity guidelines for selection of oil grade (Figure 28). See following CAUTION. CAUTION •...
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Page 47: Gearcase Lubrication
Gearcase Lubrication GEARCASE LUBRICATION NOTE: Dispose of used oil according to the environmental laws and regulations for your area. LUBRICATION LEVEL CHECK – FRONT DIFFERENTIAL AND REAR TRANSAXLE The front differential is equipped with two oil port plugs (1 and 2) (Figure 29). When the vehicle is on a level surface, use the level indicator hole (upper plug) (1) as a lubricant level indicator. - Page 48 Gearcase Lubrication Rear transaxle: Clean and install the drain plug (2) and washer before filling the rear transaxle with new lubricant (Figure 30). Tighten the drain plug to 8 ft-lb (10.8 N·m). Remove the fill plug/dipstick (2) (Figure 32). Use a funnel and tube to fill the transaxle through the fill plug/dipstick hole (1) located on the top of the rear transaxle (Figure 31).
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Page 49: Air Intake System
Air Intake System AIR INTAKE SYSTEM The air filter should be inspected periodically and replaced when necessary. Filter changes should not exceed the recommended interval. See Periodic Service Schedule on page 37. More frequent service may be required in extremely dirty operating environments. In the event of a loss of power, sluggish acceleration, or a roughly running engine, service the air filter immediately. -
Page 50: Fueling Instructions
Fueling Instructions AIR FILTER REPLACEMENT – REMOTE SYSTEM Air Filter Removal Raise the seat to access the air filter canister. Release both tab locks (1) and remove canister cap (2) (Figure 35). Remove the air filter (3). See following NOTE. NOTE: The air filter (P/N 102498601) is specifically designed for this canister and only fits into the canister one way. - Page 51 Fueling Instructions CAUTION • To allow for expansion, do not fill higher than 1 in. (2.54 cm) from the top of the fuel tank. Avoid spilling fuel. CAUTION • Use unleaded gasoline only. • Whenever possible, avoid using oxygenated and blended fuels. •...
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Page 52: Battery
Battery BATTERY See General Warnings on page 10. DANGER • Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face shield and rubber gloves when working on or near batteries. -
Page 53: Using A Booster Battery (Jump Starting)
Using A Booster Battery (Jump Starting) Turn the key switch to the OFF position and remove the key. Place the Forward/Reverse handle in the NEUTRAL position. Chock the wheels. Access the engine compartment. See WARNING “For vehicles with cargo beds...” in General Warnings on page 10. -
Page 54: Cleaning The Vehicle
Cleaning the Vehicle Connect the end of the first cable to the positive (+) terminal of the booster battery. Connect the other end of the same cable to the positive (+) terminal of the solenoid (Figure 39, Page 52). See following DANGER. DANGER •... -
Page 55: Accessories
Accessories ACCESSORIES There is a complete line of accessory equipment available from dealers/distributors. You can obtain the name and phone number of your closest contact by visiting our web site at www.clubcar.com and clicking the “Dealer Locator” link. Care should be taken that these accessories are properly installed by trained technicians and that they are used in the manner for which they were designed. -
Page 56: Subsequent Owner Registration
Subsequent Owner Registration CAUTION • Optional mud tires (off-road) are directional and must be installed according to the directional arrow mark (arrow indicates forward rotation of the tire) on the side-wall of each tire, or the tread performance will be severely compromised. The tires are made specifically for the vehicle;... - Page 57 Vehicle Specifications XRT 950 XRT 950 XRT 950 SPECIFICATIONS EX 4X4 Front body: Molded-in color ● ● ● Tires: All Terrain: 25 x 9 – 12 front and rear, tubeless, 4-ply rated load range ● Mud: 25 x 9 – 12 front and rear; tubeless, 4-ply rated load range Tires: All Terrain: 25 x 9 –...
- Page 58 Vehicle Specifications XRT 950 XRT 950 XRT 950 SPECIFICATIONS EX 4X4 Front differential: Mobil 424, Exxon Hydraul 560, or Esso Hydraul 56 lubricant (CC P/N AM1216101) 6.0 oz (180 mL) Rear transaxle: 10W-30 SF, SG, SH 1 gal. (3.79 L) Brake fluid: DOT 5 (silicone) brake fluid 8 oz (240 mL) 4.3 gallons...
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Page 59: Warranties
4 YEARS EXCLUSIONS Excluded from any CLUB CAR warranty is damage to a vehicle or component resulting from a cause other than a defect including poor maintenance, neglect, abuse, accident and collision, maintenance adjustments, unreasonable or unintended strain or use, improper installation of accessories, installation of parts or accessories that are not original equipment including Club Car approved or non-approved GPS systems, non-approved alteration and acts of God. - Page 60 10. Use of gasoline containing more than 10% ethanol. Without limiting the generality of the foregoing in any way, and as part of its limited warranty exclusion, CLUB CAR does not warrant that its vehicle or components such as batteries, computer, controller or electrical device are suitable for use in any application other than in its products.
- Page 61 CLUB CAR recommends that you retain all receipts covering maintenance on your vehicle engine, but CLUB CAR cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
- Page 62 CLUB CAR will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.
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Page 63: Emissions Control
Emissions Control EMISSIONS CONTROL LOOK FOR RELEVANT EMISSIONS DURABILITY PERIOD AND AIR INDEX INFORMATION ON YOUR ENGINE EMISSIONS LABEL Engines that are certified to meet the California Air Resources Board (CARB) Tier 2 Emission Standards must display information regarding the Emissions Durability period and the Air Index. Briggs & Stratton makes this information available to the consumer on our emission labels The engine emission label will indicate certification information. - Page 64 NOTES...
- Page 65 NOTES...
- Page 66 NOTES...
- Page 68 BC56471 Publication Part Number 103997501 Edition Code 0712B0613A This manual is valid for vehicles with build codes between 56110 and the one indicated at the top of this page.
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