Ignition Coil And Flywheel - Club Car TURF 272 2003 Maintenance Service Manual

13
FE350 AND FE400 ENGINES

IGNITION COIL AND FLYWHEEL

See General Warning, Section 1, Page 1-1.
Ignition Coil and Flywheel Removal
1. Loosen three screws and remove the remaining four screws attaching the flywheel housing as shown,
then remove the housing (Figure 13-5, Page 13-6).
2. Disconnect the ignition coil (1) from its primary lead wire at the connector (2). Remove the two bolts (3)
and take out the ignition coil (Figure 13-6, Page 13-6).
3. Hold the flywheel (4), not the fan (7), with a strap wrench (5) and, using a 25 mm socket, remove the fly-
wheel nut (and flat washer) by turning it counterclockwise (Figure 13-7, Page 13-7). See following
CAUTION.
CAUTION
• The flywheel nut has right-hand threads. Turn it clockwise to tighten, or counterclockwise to
loosen.
• Do not damage the fan blades with the strap wrench. Do not place screwdriver or pry bar in
the fan blades.
4. Remove the flywheel with a puller.
5. Remove the flywheel key from its groove.
Flywheel Installation
See Flywheel Installation on page 13-7.
Ignition Coil Inspection and Repair
Test Procedure 16 – Ignition Coil on page 11a-28. Also see Test Procedure 15 – Ignition Coil on
page 11b-27
Ignition Coil Installation
1. Installation is the reverse of removal.
2. Tighten the two bolts (3) and use a bronze feeler gauge to adjust the ignition coil air gap to 0.012 inch
(0.304 mm) (Figure 13-8, Page 13-7).
3. Tighten the two ignition coil bolts to 30 in-lb (3.4 N·m).
Remove.
Figure 13-5 Flywheel Housing
Page 13-6 2003-2004 Turf/Carryall 272/472 Gasoline Vehicle Maintenance and Service Manual
Loosen.
1
Remove.
Ignition Coil and Flywheel
2
Figure 13-6 Ignition Coil
3