Ignition Coil And Flywheel - Club Car Pioneer 900 Maintenance Service Manual

FE350 ENGINE
NOTE: Allow for shrinkage (from the final size) of 0.0003 - 0.0004 inches (0.0007 - 0.0009 mm) which will
occur when the cylinder cools down.
2. Hone the cylinder to the final bore diameter of 3.2866 - 3.2874 inches (83.480 - 83.500 mm). See
See Specifications for Resizing Cylinder Bore on page 13-51. See also following CAUTION
and NOTE.
NOTE: Important: The cylinder wall finish should have a 40° to 60° cross-hatch pattern (Figure 13-60,
Page 13-30).
Do not use solvents or gasoline to clean cylinder after honing.
3. After honing, clean the cylinder wall thoroughly using soap, warm water and clean rags.
4. Dry the cylinder and coat with engine oil. See following CAUTION.
∆ CAUTION
• The cylinder must be thoroughly cleaned after honing to eliminate all grit.
Remove.
Figure 13-61 Flywheel Housing

IGNITION COIL AND FLYWHEEL

Read DANGER and WARNING on page 13-1.
Ignition Coil and Flywheel Removal
1. Loosen three screws and remove the remaining four screws attaching the flywheel housing as shown,
then remove the housing (Figure 13-61, Page 13-31).
2. Disconnect the ignition coil (1) from its primary lead wire at the connector (2). Remove the two bolts (3)
and take out the ignition coil (Figure 13-62, Page 13-31).
3. Hold the flywheel (4), not the fan (7), with a strap wrench (5) and, using a 25 mm socket, remove the
flywheel nut (and flat washer) by turning it counterclockwise (Figure 13-63, Page 13-32). See follow-
ing CAUTION.
Loosen.
Remove.
2001 Pioneer 900 Gasoline Vehicle Maintenance and Service Manual
Ignition Coil and Flywheel
2
1
Figure 13-62 Ignition Coil
13
3
Page 13-31