wsm 05-E2B SERIES Workshop Manual page 115

05-E2B, 05-E2BG, WSM
Oil Clearance between Crankshaft Journal and Crankshaft
Bearing 2 (Crankshaft Bearing 3)
1. Put a strip of plastigage on the center of the journal.
2. Install the bearing case and tighten the baring case screws 1 to
the specified torque, and remove the bearing case again.
3. Measure the amount of the flattening with the scale and get the
oil clearance.
4. If the clearance exceeds the allowable limit, replace the
crankshaft bearing 2 (1) and crankshaft bearing (3).
5. If the same size bearing is useless because of the crankshaft
journal wear, replace it with an undersize one referring to the
table and figure.
NOTE
• Be sure not to move the crankshaft while the bearing case
screws are tightened.
Factory spec.
Oil clearance between
crankshaft journal and
crankshaft bearing 2
Allowable limit
Crankshaft journal O.D.
Factory spec.
(Intermediate)
Crankshaft bearing 2
Factory spec.
I.D.
Factory spec.
Oil clearance between
crankshaft journal and
crankshaft bearing 3
Allowable limit
Crankshaft journal O.D.
Factory spec.
(Flywheel side)
Crankshaft bearing 3
Factory spec.
I.D.
(Reference)
• Undersize dimensions of crankshaft journal
0.2 mm
Undersize
0.008 in.
2.3 to 2.7 mm radius
Dimension A
0.0906 to 0.1063 in. radius
1.0 to 1.5 mm relief
*Dimension B
0.0394 to 0.0591 in. relief
47.734 to 47.750 mm dia.
Dimension C
1.8793 to 1.8799 in. dia.
51.721 to 51.740 mm dia.
Dimension D
2.0362 to 2.0370 in. dia.
The crankshaft journal must be fine-finished to higher than ∇∇∇∇
*Holes to be de-burred and edges rounded with 1.0 to 1.5 mm
(0.0394 to 0.0591 in.) relief.
S-61
DIESEL ENGINE
0.034 to 0.095 mm
0.0013 to 0.0037 in.
0.20 mm
0.0079 in.
47.934 to 47.950 mm
1.8872 to 1.8878 in.
47.984 to 48.029 mm
1.8891 to 1.8909 in.
0.034 to 0.103 mm
0.0013 to 0.00405 in.
0.20 mm
0.0079 in.
51.921 to 51.940 mm
2.0441 to 2.0449 in.
51.974 to 52.024 mm
2.0463 to 2.0481 in.
0.4 mm
0.016 in.
2.3 to 2.7 mm radius
0.0906 to 0.1063 in. radius
1.0 to 1.5 mm relief
0.0394 to 0.0591 in. relief
47.534 to 47.550 mm dia.
1.8714 to 1.8720 in. dia.
51.521 to 51.540 mm dia.
2.0284 to 2.0291 in. dia.
(0.8-S)
W10340750
KiSC issued 06, 2011 A