wsm 05-E2B SERIES Workshop Manual page 103

05-E2B, 05-E2BG, WSM
Free Length and Tilt of Valve Spring
1. Measure the free length (B) of valve spring with vernier calipers.
If the measurement is less than the allowable limit, replace it.
2. Put the valve spring on a surface plate, place a square on the
side of the valve spring.
3. Check to see if the entire side is in contact with the square.
Rotate the valve spring and measure the maximum tilt (A).
If the measurement exceeds the allowable limit, replace it.
4. Check the entire surface of the valve spring for scratches.
If there is any defect, replace it.
Tilt (A) Allowable limit
Factory spec.
Free length (B)
Allowable limit
(A) Tilt
Valve Spring Setting Load
1. Place the valve spring on a tester and compress it to the same
length it is actually compressed in the engine.
2. Read the compression load on the gauge.
3. If the measurement is less than the allowable limit, replace it.
Factory spec.
Setting load /
Setting length
Allowable limit
Oil Clearance between Rocker Arm and Rocker Arm Shaft
1. Measure the rocker arm shaft O.D. with an outside micrometer.
2. Measure the rocker arm I.D. with an inside micrometer, and then
calculate the oil clearance.
3. If the oil clearance exceeds the allowable limit, replace the rocker
arm and measure the oil clearance again. If it still exceeds the
allowable limit, replace also the rocker arm shaft.
Factory spec.
Oil clearance between
rocker arm and rocker
arm shaft
Allowable limit
Rocker arm shaft O.D. Factory spec.
Rocker arm I.D. Factory spec.
S-49
DIESEL ENGINE
1.0 mm
0.039 in.
37.0 to 37.5 mm
1.457 to 1.456 in.
36.5 mm
1.437 in.
(B) Free Length
W10289350
117.4 N / 31.0 mm
11.97 kgf / 31.0 mm
26.4 lbs / 1.22 in.
100.0 N / 31.0 mm
10.2 kgf / 31.0 mm
22.5 lbs / 1.22 in.
W10784360
0.016 to 0.045 mm
0.00063 to 0.00177 in.
0.10 mm
0.0039 in.
11.973 to 11.984 mm
0.4714 to 0.4718 in.
12.000 to 12.018 mm
0.4724 to 0.4731 in.
W10291500
KiSC issued 06, 2011 A