wsm 05-E2B SERIES Workshop Manual page 107

05-E2B, 05-E2BG, WSM
Oil Clearance of Camshaft Journal
1. Measure the camshaft journal O.D. with an outside micrometer.
2. Measure the cylinder block bore I.D. for camshaft with a cylinder
gauge, and calculate the oil clearance.
3. If the oil clearance exceeds the allowable limit, replace the
camshaft.
Factory spec.
Oil clearance of
camshaft journal
Allowable limit
Camshaft journal O.D. Factory spec.
Camshaft bearing I.D.
(Cylinder block bore Factory spec.
I.D.)
Oil Clearance between Idle Gear 1 and 2 Shaft and Idle Gear
Bushing
1. Measure the idle gear shaft O.D. with an outside micrometer.
2. Measure the idle gear bushing I.D. with an inside micrometer,
and calculate the oil clearance.
3. If the oil clearance exceeds the allowable limit, replace the
bushing.
If it still exceeds the allowable limit, replace the idle gear shaft.
Factory spec.
Oil clearance between
idle gear shaft (1 and 2)
and idle gear bushing
Allowable limit
Idle gear shaft 1 and 2
Factory spec.
O.D.
Idle gear bushing 1 and
Factory spec.
2 I.D.
Replacing Idle Gear Bushing
(When removing)
1. Press out the used idle gear bushing using an idle gear bushing
replacing tool. (See page "SPECIAL TOOLS".)
(When installing)
1. Clean a new idle gear bushing and idle gear bore, and apply
engine oil to them.
2. Press in a new bushing using an idle gear bushing replacing tool,
until it is flush with the end of the idle gear.
(A) When Removing
S-53
DIESEL ENGINE
0.050 to 0.091 mm
0.00197 to 0.00358 in.
0.15 mm
0.0059 in.
35.934 to 35.950 mm
1.4147 to 1.4153 in.
36.000 to 36.025 mm
1.4173 to 1.4183 in.
W10299330
0.020 to 0.054 mm
0.0008 to 0.0021 in.
0.10 mm
0.0039 in.
25.967 to 25.980 mm
1.0223 to 1.0228 in.
26.000 to 26.021 mm
1.0236 to 1.0244 in.
W10301050
(B) When Installing
W10302410
KiSC issued 06, 2011 A