Joining Crankcase Halves - Arctic Cat Prowler Service Manual

10. Install the reverse idler gear assembly noting the
positioning of the two washers, gear, bushing, and
shaft.
11. Install the front and rear secondary driven shaft
assemblies into the left side of the crankcase mak-
ing sure the bearing locating pins are facing
upward and the bearing C-ring is fully seated in
the crankcase.
12. Place the oil strainer into position; then secure
with the two screws.
13. Place the oil strainer cap into position making sure
the O-ring is in position; then secure the cap with
cap screws. Tighten securely.
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CC669
CC668
CD268A
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Joining Crankcase
Halves
1. Apply High-Temp Sealant to the right-side mating
surface.
2. Lightly oil all bearings and grease all shafts in the
left-side crankcase.
3. Using a propane torch, heat the left-side crankshaft
bearing until the oil begins to smoke; then join the
two crankcase halves.
4. Using a plastic mallet, lightly tap the case halves
together until cap screws can be installed.
5. From the left side, install the 8 mm cap screws;
then tighten only until snug.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs.
6. From the right side, install the remaining 8 mm
cap screws (two inside the case); then tighten only
until snug.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs.
7. From the right side, install the case half 6 mm cap
screws; then tighten only until snug.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs.
8. From the left side, install the 6 mm cap screws;
then tighten only until snug.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs.
9. In a crisscross/case-to-case pattern, tighten the 8
mm cap screws (from steps 5-6) until the halves
are correctly joined; then tighten to 20 ft-lb.
NOTE: Rotate the shafts back and forth to ensure
no binding or sticking occurs.
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CC695
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