Wascomat EXSM 230 S Operating & Maintenance Manual
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Wascomat EXSM 230 S Operating & Maintenance Manual

Wascomat EXSM 230 S Operating & Maintenance Manual

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OPERATING & MAINTENANCE MANUAL
WARNING: ALL OPERATING AND MAINTENANCE PROCEDURES SHOWN ON THE NEXT
PAGE OF THIS MANUAL MUST BE FOLLOWED DAILY FOR PROPER OPERATION OF
YOUR WASCOMAT MACHINE.
PLEASE ENTER THE FOLLOWING INFORMATION AS IT APPEARS ON THE MACHINE(S)
DATA PLATE(S).
MACHINE TYPE OR MODEL
MACHINE SERIAL NUMBER(S)
ELECTRICAL CHARACTERISTICS: ________ VOLTS, _______ PHASE, _______ HZ.
MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE
REFERENCE.
EXSM 230 S and 350 S
438 9030-16/01
02.32

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  • Page 1 OPERATING & MAINTENANCE MANUAL EXSM 230 S and 350 S 438 9030-16/01 02.32 WARNING: ALL OPERATING AND MAINTENANCE PROCEDURES SHOWN ON THE NEXT PAGE OF THIS MANUAL MUST BE FOLLOWED DAILY FOR PROPER OPERATION OF YOUR WASCOMAT MACHINE. PLEASE ENTER THE FOLLOWING INFORMATION AS IT APPEARS ON THE MACHINE(S) DATA PLATE(S).
  • Page 2 Be sure to keep the machine(s) in proper working order: Follow all maintenance and safety procedures. Further information regarding machine safety, service and parts can be obtained from your dealer or from Wascomat through its Teletech Service Line - 516/371- 0700.
  • Page 3 Be certain to relock after remounting the top panel. MANUFACTURED BY WASCATOR DISTRIBUTED BY WASCOMAT, INWOOD, NEW YORK, USA 471 766202-04 LOCATED ON THE DOOR: If you need to order more safety or warning signs, call Wascomat's parts department at 516-371-2000, or call your local dealer.

  • Page 5: Safety Instructions

    EXSM 230 S and 350 S Contents Introduction ....................7 Technical data ....................8 Installation ....................11 Function control and safety checklist ............22 Safety rules ....................24 Mechanical and electrical design ............... 25 Procedure for use ..................51 Fault-finding ..................... 102 Maintenance .....................

  • Page 7: Introduction

    Introduction Introduction The EXSM-S model solid mounted washer/extractor has been developed to Fig. cover the heavy duty requirements of hotels, motels, nursing homes, hospitals, professional laundries, restaurants, airlines, ships, schools, colleges and all on-premises laundries where flexibility and quick formula variation, coupled with high quality automatic washing, are required.

  • Page 8: Technical Data

    Technical data EXSM 230 S Dry load capacity up to 65 lbs Overall dimensions Width 935 mm 36 7/8'' Depth 1100 mm 43 3/8'' Height 1430 mm 56 1/4'' Net weight 365 kg 805 lbs Max. floor load at extraction 5,0±11.5 kN...
  • Page 9 Technical data EXSM 350 S Dry load capacity up to 80 lbs Overall dimensions Width 1085 mm 42 3/4'' Depth 1325 mm 52 1/8'' Height 1540 mm 60 5/8'' Net weight 545 kg 1200 lbs Max. floor load at extraction 6.5±14 kN 1560±3147 lbs.force Frequency (dynamic force)
  • Page 10 Technical data Outline and dimensions 4897 1. Electrical cable connection EXSM 230 S EXSM 350 S 2. Steam connection (option) 3. Drain connection inches inches 4. Hot water connection 5. Hot water connection 36 13/16 1085 42 11/16 6. Cold water connection 7.
  • Page 11 Installation Installation Machine foundation The machines are designed to be bolted in position to a concrete floor or specially prepared concrete foundation. A template showing the size of the foundation and positioning of the foundation bolts is available. For installation on an existing concrete floor, the floor must be at least 8'' thick and of good quality.

  • Page 12: Installation

    Installation EXSM 230 S Measurements for foundation in inches and (mm). Fig. A 39 (990) I 6 5/8 (168) B 37 (940) K 4 29/32 (125) C 36 3/8 (925) L 31 1/2 (800) D 33 7/8 (860) M 32 1/2 (825)
  • Page 13 Installation EXSM 350 S Measurements for foundation in inches and (mm). Fig. A 42 29/32" (1090) H 3" (77) B 43 15/64" (1100) K 36 13/16" (935) C 3" (75) L 37 1/64" (940) D 3 15/16" (100) M 41 9/16" (1056) E 15 23/64"...
  • Page 14 See illustration below. 1757 • Tighten the nuts in sequence as shown. Fig. • Check and tighten the nuts every week for the first month. EXSM 230 S 1758 2408 EXSM 350 S 1759 2399...
  • Page 15 Installation Electrical installation Although the machines are fitted with a thermal overload in the motor windings and fuses for the control circuit, a separate circuit breaker must be installed for each machine. For proper overcurrent protection, check the data plate at the rear of the machine. Also consult local electrical code for special requirements.
  • Page 16 Installation Connection of external units (optional equipment) 1 2 3 4 1 2 3 4 1 2 Electrical installation must be carried out by an authorized personnel! 1 2 3 4 1 2 1 2 3 4 X149-1 X148-1 X146-1 471 76 97 01 1 2 3 4 1 2 3 4...
  • Page 17 Installation Water connections All plumbing must conform to national and local plumbing codes. 4705 All intake connections to the machine are to be fitted with manual shut-off valves and filters, to facilitate installation and servicing. The machine is equipped with an integral air gap (siphon braker) which complies with backflow preventions requirements in most locations.
  • Page 18 Installation Drain connection Connect a 3'' (75 mm) flexible hose to the drain Fig. outlet of the machine. The drain hose must not have any sharp bends and must slope from the machine to assure proper drainage. The outlet must open freely to the main drain.
  • Page 19 Installation Steam connection (optional steam heating) The steam inlet pipe must be fitted with a manual Fig. cut-off valve in order to facilitate installation and service operations. Attach the filter supplied with the machine to the manual cut-off valve. Conncection hoses should be of the quality required according to regulations in the country of use.
  • Page 20 Installation Installing top-mount manifold for connection of liquid supplies Remove the cover and cover support over the soap box. If comp 3 has a metal plate at the rear, bend it all the way as shown. Pull the manifold knobs up and forward. Fig.
  • Page 21 Installation 1. Drop the knob into the larger opening in the Fig. supply manifold lid. 2. Tighten securely. Do not overtighten! Do not use pliers or other tools to tighten the knobs! Fig. 1. Select the correct size rubber ring which will fit snugly on the chemical tube you are using.

  • Page 22: Function Control And Safety Checklist

    The warranty card should be completed and sent to Wascomat. All other items should be placed in a safe place for future reference. The machine should be cleaned when the...
  • Page 23 If no problems were encountered, the machine is ready for use. All machines are factory tested prior to shipment. Occasionally, some residual water may be found when the machine is installed. Before servicing Wascomat equipment, disconnect electrical power.

  • Page 24: Safety Rules

    Safety rules Safety rules • This machine is designed for water washing only. • All installation operations are to be carried out by qualified personnel. Licensed personnel are necessary for all electric power wiring. • The interlock of the door must be checked daily for proper operation and must not be bypassed.

  • Page 25: Mechanical And Electrical Design

    Mechanical and electrical design General The door and the electronic timer with display and keyboard are fitted at the front of the machine. All control and indicating components, i.e. relays, delay unit, etc are assembled under the top cover, easily accessible from the top of the machine for simplified servicing.
  • Page 26 Mechanical and electrical design Machine construction Panels The machines are equipped with a top panel and front panel made of stainless steel. Colored panels are made of phosphatized steel. For servicing purposes, the panels can be easily removed. Outer shell The outer shell is made of heavy gauge surgical steel and is attached to a Fig.
  • Page 27 The extension of the bearing trunnion housing supports the rear bearing holding the shaft. A grease seal is mounted to prevent escape of grease. The bearings are permanently lubricated and need no maintenance. EXSM 230 S 5014 EXSM 350 S...
  • Page 28 Mechanical and electrical design Description The machine door lock consists of the following: Fig. • The locking unit, located behind the front panel below the detergent dispenser. The unit consists of a solenoid which locks the door, and two microswitches. Switch S4A indicates that the door is locked and switch S3 indicates that the door is closed.
  • Page 29 Mechanical and electrical design Door lock control unit The sole function of this control unit is to oversee the correct functioning of Fig. the door lock. The CPU board receives information from the motor control unit about motor rotation, and has its own level-monitoring device. The control unit also detects water level and motor speed through separate level measurement devices and the rotation guard (speed-monitoring device).
  • Page 30 Mechanical and electrical design Error indication patterns Fig. If the door lock is working correctly, this is indicated by the red LED, by a pattern of flashes which indicates “OK”. The error indication patterns revealed by the LED flash at various frequencies for the various errors or faults.
  • Page 31 Mechanical and electrical design 4942 Fig. Motor control unit, microprocessor-controlled. Controls direction of rotation and speed of motor. The MCU is also used for imbalance detection and calculating weight of wash load.
  • Page 32 Mechanical and electrical design Control unit...
  • Page 33 Mechanical and electrical design Supply unit F22 F21 X146 1 2 3 4 1 2 3 4 X146-1 471 75 98 01 4989 Fig. F11, F12 Fuses, incoming power supply F21, F22 Fuses, motor control unit Main input K21, 22 Heating relays (only if heated)
  • Page 34 Mechanical and electrical design Motor In machines with a frequency control the same Fig. motor is used for wash speed, distribution speed and extraction. The motor is located on a motor mounting plate, and drives the drum via a belt. The tension of this drive belt can be adjusted by moving the entire motor in the mounting slots on one side.
  • Page 35 Mechanical and electrical design Repair instructions Overheated motor, motor not running • Wait until motor has cooled down. Motor guards are automatically reset after 30 minutes. Restart, machine. • Possible cause of motor guards releasing repeatedly: Low voltage, faulty windings, faulty bearings.
  • Page 36 Mechanical and electrical design Motor control unit E10 X312 X301 X302 X304 X308 X311 4744 Suppression filter Fig. Connectors X301 Serial communication with PCU X302 Input, lock confirmation X304 Relay output X308 Imbalance input X311 Main power input X312 Connection, motor and thermal protection device (Klixon)
  • Page 37 Mechanical and electrical design Motor control unit The motor control unit communicates with the PCU board via a serial Fig. duplex interface. With the aid of the MCU, the PCU can not only control the speed the motor is to have at any given moment, but also control the Fig.
  • Page 38 Mechanical and electrical design There is a cooling fan on the MCU. The fan starts up automatically when the heat sink reaches a temperature of approx. 65°C, which can arise during extraction if the load is unfavourable or if the ambient temperature is high.
  • Page 39 Mechanical and electrical design X311: Main power input Input voltage: Single-phase or DC three-phase: 200 V-15%(=170 V) - 240 V+10% (264 V) X312: Output to motor and input thermal protection device (Klixon) The output is connected to a thermal protection device, located on the motor windings, with a connection back to the input.
  • Page 40 Mechanical and electrical design Error indication patterns If a fault or error occurs in the motor or motor control unit, the MCU sends Fig. an error signal to the CPU board. In addition to an error code showing on the display, errors/faults are revealed by the flashing of a yellow LED on the Fig.

  • Page 41: Fault-Finding

    Mechanical and electrical design Fault-finding There are fault-finding charts for all error codes in Chapter 12, “Fault- finding”. X312 X313 In 170 and 220 l machines only X301 X302 X311 X308 X304 Yellow LED Green LED 4708 Error indication patterns, green LED The green LED on the MCU board is normally lit except for a brief pause Fig.
  • Page 42 Mechanical and electrical design Extraction Fig. During extraction, the motor speeds follow an extraction sequence which is always the same. This extraction sequence is used for all standard programs 991-999 for CLARUS machines. The table shows the extraction speeds during the various phases of the sequence, for various drum volumes.
  • Page 43 Mechanical and electrical design Imbalance measurement At the start of every extraction sequence the system monitors variations in the motor torque while the drum is operating at distribution speed. If these variations are too great, it indicates that the load is unevenly distributed in the drum.
  • Page 44 Mechanical and electrical design Supply injection valve Construction The valve has a single-inlet with either one, two Fig. or three outlets, each with its own solenoid coil. The body is made of heat-resistant polyamid plastic and the solenoids encased in water-tight plastic.
  • Page 45 Mechanical and electrical design Repair instructions Limescale can block the hole in the valve diaphragm and interfere with the function of the valve. It is therefore advisable to dismantle and clean Fig. the valve at certain regular intervals. The frequency depends on operating conditions and the level of contamination in the water.

  • Page 46: Inlet Valve

    Mechanical and electrical design Inlet valve The water inlets have brass bodies with larger Fig. cross section of the outlet in order to achieve a shorter filling time for the machine. Construction Fig. The valve housing is made of pressed brass. The spring-loaded plunger is made of stainless steel and located at its lower end.
  • Page 47 Mechanical and electrical design Description The drain valve is a motor-operated diaphragm Fig. valve which allows rapid emptying thanks to its large cross-section. This is a self-clearing design, Fig. so there is no need for a lint filter. Main parts of the valve: •...
  • Page 48 Mechanical and electrical design When the motor is activated and begins to rotate, the piston rod is turned upwards via the gear, the diaphragm is pressed upwards with the piston and presses against the valve seat: the valve closes. The connection for overfilling is connected to the upper part of the wash drum, water and foam are diverted straight to the drain if the intake valves or level control should malfunction.
  • Page 49 Mechanical and electrical design Tensioning of return spring With the valve housing removed: - Turn the return spring so that the “tongue” of the spring is resting against the stop screw. - Position the valve housing over the return spring so that the pin on the spring will fit into the recess on the piston rod.
  • Page 50 Mechanical and electrical design Soap supply box The three-compartment soap supply box is located at the top of the machine. Fig. Viewed from the front, the compartments marked with figures 1, 2 and 3 are used as follows: Compartment 1 This compartment is used for adding detergent directly to the wash at the beginning of a cycle or at any time during the cycle when extra supplies are required.

  • Page 51: Operating Instructions

    Operating instructions Operating instructions The Emerald Series program unit controls the various functions of the machine in a certain time sequence with the aid of seven built-in standard programs. The standard programs can also be modified by selecting various options. By selecting options, the user has access to programs for all types of wash loads and degrees of soiling.
  • Page 52 Operating instructions Washing Fig. • Press the button for the desired program. Perm Press • Now the LEDs alongside the program sym- Fig. bols will show what the selected program Warm Quick-Wash consists of. • Press the button(s) for any options required. Heavy Soil Cold Fig.
  • Page 53 Operating Instructions Fig. • Now the display will show the clock symbol and two digits. The two digits are the time left before the wash will be finished. The two digits indicating time left will not appear when the machine is first installed. Each program needs to have been used at least once before the time left will be dis- played.
  • Page 54 Operating Instructions For coin-operated machines Select a wash program, then insert the number Fig. of coins corresponding to the figure shown on the display. As each coin is added the machine counts backwards towards 00 on the display. The machine will not start until the display shows 00. Fig.

  • Page 55: Door Unlocked

    Operating Instructions Rapid advance Whole steps in programs can be skipped using rapid advance. START • Press and hold the START button until the Fig. program indicator LEDs have moved past the program steps you wish to skip. Program end After final extraction, the LED by the "doorlock Fig.
  • Page 56 Programming Coin-operated machines In coin-operated machines the prices for the various programs have to be programmed in. Values from the coin mechanism (the accumulated value) can be read out with the aid of the service program. If a machine is fitted with a coin mechanism after its original installation the relevant electronic circuitry will have to be activated before the prices can be programmed in.
  • Page 57 Programming Codes 91 and 92 are used to store the values for coin slots 1 and 2. For mechanisms with only one slot, only code 91 is used. The values to be stored are the ratio of one coin to the other. For example: if the coin slots are for a 10 cent coin and a 50 cent coin.
  • Page 58 Programming Price programming: • Press the relevant wash program selector button. When programming the price of a wash program Fig. plus options, press both the relevant program selector button and the option button. • Keep the price-programming button activated. Now the display shows 00 plus the coin sym- bol.

  • Page 59: Wash Programs

    Wash programs Hospitality wash formulas For hotels/motels, restaurants, retirement communities, schools and universities, commercial and institutional laundries. 1A White towels 1 White uniforms 1B White table 1AB White table (medium soil sheets & pillow- linen (bleach, linen (bleach short program) cases (light no starch) and starch)
  • Page 60 Wash programs Healthcare wash formulas For nursing homes, hospitales and medical center. 1A Diapers/pads 1B Colored uni- 1 White uniforms 1AB White cotton medium soil forms, sheets sheets & pillow- or blend & pillowcases cases (very table linen (light soil) light soil) 2B Colored towels 2 White uniforms...
  • Page 61 Wash programs Shirt laundry formulas 1A Short formula 1 Shirts 1B Delicates 1AB White or colored shirts (starch, cold blend (no starch) rinses) table linen (may use with (with bleach, 5 or 6) no starch) 2 Shirts 2A Heavy soil 2B Mops 2AB White or colored (starch, warm...
  • Page 62 Mechanical and electrical design Electronic program control unit Description The program control unit is electronic and consists of a circuit board with Fig. components. On one half are the microprocessor, program memory (EPROM), power supply circuits, temperature and level control devices and so on.
  • Page 63 Mechanical and electrical design Operating time, accumulated coin value, EPROM no. The machine’s built-in service program can be used to check the machine’s accumulated opera- ting time, the accumulated coin value (for coin- operated machines), and the program EPROM part number. Accumulated operating time To check during normal operation The machine needs to be actually operating...
  • Page 64 Mechanical and electrical design To check in service mode Fig. Enter code 43. The first two digits of a four-digit number will now be displayed, e.g. 13. Code 43 Enter code 44. The last two digits of a four-digit number will now be displayed, e.g. 47. This means that the machine’s accumulated operating time is 1,347 hours.
  • Page 65 Mechanical and electrical design To check in service mode Fig. Enter code 41. The first two digits of a four-digit number will now be displayed, e.g. 06. Code 41 Enter code 42. The last two digits of a four-digit number will now be displayed, e.g. 58. This means an accumulated coin value of 658 currency units or 658 tokens.
  • Page 66 Mechanical and electrical design Program EPROM part no. (check in service mode) Enter code 51. The letter A and two digits will be Fig. displayed, e.g. A47. ”A” denotes part no. (article no.). Code 51 Enter code 52. The display will show (e.g.) 195. Enter code 53.

  • Page 67: Level Control

    Mechanical and electrical design Level control Description The "level control", which is located on the circuit board, is a pressure switch which monitors the different water levels in the drum by sensing the Service switch air pressure in a tube which is connected to the bottom of the drum.

  • Page 68: Service Program

    Service program Built-in service program The machine has a built-in service program to facilitate function checking and fault-finding. Service switch This program may only be used by train- ed and authorized service personnel. To switch on service mode • Remove the machine top and the cover for the program unit circuit board.
  • Page 69 Service program Error codes Given below is a brief summary of all the error codes and their causes. Error Code Cause Detergent signal 1, liquid detergent. Detergent compartment 2, cold water /Detergent signal 2, liquid detergent. Detergent compartment 3, cold water /Detergent signal 3, liquid detergent.
  • Page 70 Service program Error Code Cause LED test 41-42 Coin mechanism (see Page 39, Program control unit). 43-44 Counter (hours) for accumulated operating time (see Page 39, Program control unit). Last error code flagged. 51-54 Program EPROM part number (see Page 39, Program control unit).

  • Page 71: Trouble Shooting

    Trouble shooting Trouble shooting If the power supply to the machine should be cut while it is operating, the program unit has a memory which stores the program selected for about 3 to 5 minutes. Within this period the machine will restart automatically once the power supply is restored.
  • Page 72 Trouble shooting Error codes Given below is a brief summary of all the error codes and their causes. Starting on page 5 of this section there are fault-finding charts for all error codes. At the end of the chapter there are also charts for faults which do not generate error codes. Error code Cause Water level not reached within set time.
  • Page 73 Trouble shooting Error codes which may arise on the control panel display Error code/symptoms Fault-finding Cause/Action Check that the manual water valves (taps) are open. Acknowledgement signal for water level not received within Taps turned on. Taps turned off. time allowed. Open taps.
  • Page 74 Trouble shooting Error codes which may arise on the control panel display Error code/symptoms Fault-finding Cause/Action Open door. Close door and try to restart the machine. Door status switch open Error code returns No error code during program operation. Transient fault in door lock or program PCB.
  • Page 75 Trouble shooting Error codes which may arise on the control panel display Error code/symptoms Fault-finding Cause/Action Open door. Close door and try to restart the machine. The lock has not locked the door within the set time. Error code returns No error code Transient fault in door lock or program PCB.
  • Page 76 Trouble shooting Error codes which may arise on the control panel display Error code/symptoms Fault-finding Cause/Action Are there water in the drum? Water level signal above parameter set, on program start-up. Disconnect the level tube from the program PCB. Turn the machine’s wall switch off and on again.
  • Page 77 Trouble shooting Error codes which may arise on the control panel display Error code/symptoms Cause/Action Fault-finding Turn the machine’s wall switch off and on. Start a program. Water level signal above Error code 06 No error code parameter set for safety, during program.
  • Page 78 Trouble shooting Error codes which may arise on the control panel display Error code/symptoms Fault-finding Cause/Action Is water visible in the drum? The water level is above the safety level set for after drain. Remove the water drain valve from the drum. Is there water at the bottom of the drum? Disconnect the level tube...
  • Page 79 Trouble shooting Error codes which may arise on the control panel display Error code/symptoms Fault-finding Cause/Action Turn the machine’s wall switch off and on again. Start a program. The program control unit Error code returns No error code cannot read the program EPROM.
  • Page 80 Trouble shooting Error codes which may arise on the control panel display Error code/symptoms Fault-finding Cause/Action When START is pressed wash programs will Level system not tempera- run, but the water level will not be optimally ture-calibrated adjusted. Turn the machine’s wall switch off and on again. Start a program.
  • Page 81 Trouble shooting Error codes which may arise on the control panel display Cause/Action Error code/symptoms Fault-finding Turn the machine’s wall switch off and on again. Start a program. Door status switch open, even though the door lock is Error code returns No error code locked.
  • Page 82 Trouble shooting Error codes which may arise on the control panel display Cause/Action Error code/symptoms Fault-finding Turn the machine’s wall switch off and on again. Start a program. Interlock signal absent at motor control unit during Error code returns No error code program operation.
  • Page 83 Trouble shooting Error code/symptoms Fault-finding Cause/Action Turn the machine’s wall switch off and on again. Machine completely ”dead”. Display blank. Fault persists. Machine working Transient fault. No action required. Check fuses F11, F12, F21 and F22. Fuses sound Fuse fault Change fuse(s) and check functioning.
  • Page 84 Trouble shooting Error code/symptoms Fault-finding Cause/Action Display blank, but machine is Turn the machine’s wall switch off and on again. working otherwise. Fault persists. Machine working Transient fault. No action required. F2, F3 Check glass-tube fuses F2 and F3 on program Display control unit PCB.

  • Page 85: Maintenance

    Maintenance Maintenance Preventive maintenance has been reduced to a minimum by the careful design of reliable components and material. However, the following measures should be taken at regular intervals and in proportion to the hours of service. Make certain that all electrical power to the machine is shut off before removing top or rear panels.
  • Page 86 Maintenance Weekly • Remove hose from drain connection and clean inside drain valve. Every three months • Remove the cover plates of the machine and Fig. check that the V-belt of the motor is undamaged and correctly tensioned. • Check that all tubing, piping and connections are free from leaks.

  • Page 87: Trouble-Shooting

    Trouble-shooting The purpose of the trouble-shooting guide is to facilitate the location an correction of the most common machine problems. Before the top panel is removed, power to the machine is to be switched off at the main source or at the separate circuit breaker. At each trouble-shooting attempt, the plug in connectors on the control panel should be moved in and out in order to eliminate improper contact due to faulty connection.
  • Page 88 Trouble-shooting If machine does not start Fig. A Check circuit breaker in the power feed line to the machine. B Check door safety switches. C Check glass cartridge fuse. Supply signals Program Prewash step Mainwash Rinse Final extract Doorlock delay START STOP Door unlocked...
  • Page 89 Trouble-shooting If machine does not extract A Check for fault indication on display (see under Fig. the heading ''Fault finding''). If motor does not operate at wash speed. A Check for fault indication on display (see under Fig. the heading ''Fault finding''). B Check motor and V-belts.
  • Page 90 Trouble-shooting If machine runs slowly on wash speed or there is a slapping or thumping noise: Fig. Replace V-belts. If a metallic noise can be heard at rear of machine: Fig. Tighten pulley on motor shaft. If the door is leaking: Check door gasket.
  • Page 91 Trouble-shooting If there is leaking around the glass. Fig. A Re-cement glass in door gasket, if worn. B Replace door gasket if worn. If water does not enter the machine. Fig. A Check the valve coils on inlet valves. B Check wires leading to electric coils. C Be sure manual shut-off valves are in open position.
  • Page 92 Trouble-shooting If water continues to fill without stopping. A Check for incorrect programming. B Check hose attached to level control unit on the printed circuit board. C Check inlet valves for dirt underneath the valve diaphragm. To localize, shut off power. Supply signals Program...
  • Page 93 Trouble shooting If machine vibrates excessively: Fig. A Tighten mounting bolts. 2408...
  • Page 95 WASCOMAT “S” MODEL* HOSPITALITY WASH PROGRAMS (For Hotels/Motels, Restaurants, Retirement Communities, Schools and Universities, Commercial and Institutional Laundries) White Uniforms 1A White Towels 1B White Table 1AB White Table Sheets & Pillow- (Medium Soil Linen (Bleach, Linen (Bleach cases (Light...
  • Page 96 FORMULA 1 WHITE UNIFORMS, SHEETS, AND PILLOWCASES (LIGHT SOIL) OPERATION TIME TEMP LEVEL SUPPLIES SUDS/BLEACH SUPPLY 1 & 2 DRAIN RINSE 1 HIGH NONE DRAIN RINSE 2 SPLIT HIGH NONE DRAIN 40 sec. EXTRACT RINSE SPLIT HIGH NONE DRAIN SOUR/SOFT SPLIT SUPPLY 3 &...
  • Page 97 FORMULA 2 WHITE UNIFORMS, SHEETS, AND PILLOWCASES (LIGHT/MEDIUM SOIL) OPERATION TIME TEMP LEVEL SUPPLIES SUDS SUPPLY 1 DRAIN BLEACH SUPPLY 2 DRAIN RINSE 1 SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½ RINSE 2 SPLIT HIGH NONE DRAIN SOUR/SOFT 3 SPLIT SUPPLY 3 &...
  • Page 98 FORMULA 3 WHITE UNIFORMS, SHEETS, AND PILLOWCASES (MEDIUM SOIL) OPERATION TIME TEMP LEVEL SUPPLIES FLUSH SPLIT HIGH NONE DRAIN SUDS SUPPLY 1 DRAIN BLEACH SUPPLY 2 DRAIN RINSE 1 SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½ RINSE 2 SPLIT HIGH NONE DRAIN...
  • Page 99 FORMULA 4 COLORED UNIFORMS, SHEETS, AND PILLOWCASES (LIGHT SOIL) OPERATION TIME TEMP LEVEL SUPPLIES SUDS SUPPLY 1 DRAIN RINSE 1 SPLIT HIGH NONE DRAIN RINSE 2 SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½ RINSE 3 SPLIT HIGH NONE DRAIN SOUR/SOFT SPLIT SUPPLY 3 &...
  • Page 100 FORMULA 5 COLORED UNIFORMS, SHEETS, AND PILLOWCASES (MEDIUM SOIL) OPERATION TIME TEMP LEVEL SUPPLIES FLUSH SPLIT HIGH NONE DRAIN SUDS SUPPLY 1 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½ RINSE SPLIT HIGH NONE DRAIN SOUR/SOFT...
  • Page 101 FORMULA 6 WHITE TOWELS (LIGHT SOIL) OPERATION TIME TEMP LEVEL SUPPLIES SUDS/BLEACH SUPPLY 1 & 2 (NO DRAIN) CHEATER/RINSE HIGH NONE DRAIN RINSE 2 HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN 40 sec. EXTRACT SOUR/SOFT SPLIT SUPPLY 3 & 4 DRAIN 40 sec.
  • Page 102 FORMULA 7 WHITE TOWELS (MEDIUM SOIL) OPERATION TIME TEMP LEVEL SUPPLIES FLUSH SPLIT HIGH NONE DRAIN SUDS SUPPLY 1 DRAIN BLEACH SUPPLY 2 DRAIN RINSE SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½ RINSE SPLIT HIGH NONE DRAIN SOUR/SOFT SPLIT SUPPLY 3 &...
  • Page 103 FORMULA 1A WHITE TOWELS (MEDIUM SOIL, SHORT PROGRAM) OPERATION TIME TEMP LEVEL SUPPLIES SUDS SUPPLY 1 DRAIN BLEACH SUPPLY 2 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN SOUR/SOFT COLD SUPPLY 3 & 4 DRAIN 40 sec. EXTRACT SHAKEOUT...
  • Page 104 FORMULA 2A COLORED TOWELS OPERATION TIME TEMP LEVEL SUPPLIES SUDS SUPPLY 1 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN 40 sec. EXTRACT SOUR/SOFT COLD SUPPLY 3 & 4 DRAIN 40 sec. EXTRACT SHAKEOUT...
  • Page 105 FORMULA 3A WHITE TOWELS (HEAVY SOIL) OPERATION TIME TEMP LEVEL SUPPLIES FLUSH SPLIT HIGH NONE DRAIN SUDS SUPPLY 1 DRAIN RINSE HIGH NONE DRAIN BLEACH SUPPLY 2 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½...
  • Page 106 FORMULA 4A BEDSPREADS/DELICATES (COLD WATER / GENTLE ACTION) OPERATION TIME TEMP LEVEL SUPPLIES SUDS COLD HIGH SUPPLY 1 DRAIN RINSE COLD HIGH NONE DRAIN RINSE COLD HIGH NONE DRAIN 40 sec. EXTRACT SOUR/SOFT COLD SUPPLY 3 & 4 DRAIN 40 sec. EXTRACT SHAKEOUT...
  • Page 107 FORMULA 5A KITCHEN AND HOUSEKEEPING RAGS OPERATION TIME TEMP LEVEL SUPPLIES FLUSH SPLIT HIGH NONE DRAIN FLUSH SPLIT HIGH NONE DRAIN SUDS SUPPLY 1 DRAIN BLEACH SUPPLY 2 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE...
  • Page 108 FORMULA 6A MOPS OPERATION TIME TEMP LEVEL SUPPLIES FLUSH SPLIT HIGH NONE DRAIN FLUSH SPLIT HIGH NONE DRAIN FLUSH SPLIT HIGH NONE DRAIN SUDS SUPPLY 1 DRAIN RINSE HIGH NONE DRAIN BLEACH SUPPLY 2 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH...
  • Page 109 FORMULA 7A STAIN TREATMENT (SHORT FORMULA) OPERATION TIME TEMP LEVEL SUPPLIES SUDS/BLEACH SUPPLY 1 & 2 DRAIN SUDS/BLEACH SUPPLY 1 & 2 DRAIN RINSE HIGH NONE DRAIN RINSE HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½ RINSE SPLIT HIGH...
  • Page 110 FORMULA 1B WHITE TABLE LINEN (BLEACH, NO STARCH) OPERATION TIME TEMP LEVEL SUPPLIES FLUSH SPLIT HIGH NONE DRAIN SUDS SUPPLY 1 DRAIN RINSE HIGH NONE DRAIN BLEACH SUPPLY 2 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN 40 sec.
  • Page 111 FORMULA 2B COLORED TABLE LINEN (BLEACH, NO STARCH) OPERATION TIME TEMP LEVEL SUPPLIES FLUSH SPLIT HIGH NONE DRAIN SUDS SUPPLY 1 DRAIN RINSE HIGH NONE DRAIN BLEACH SUPPLY 2 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN 40 sec.
  • Page 112 FORMULA 3B COLORED TABLE LINEN (NO BLEACH, NO STARCH) OPERATION TIME TEMP LEVEL SUPPLIES FLUSH SPLIT HIGH NONE DRAIN SUDS SUPPLY 1 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½...
  • Page 113 FORMULA 4B WHITE 100% POLYESTER (VISA) TABLE LINEN OPERATION TIME TEMP LEVEL SUPPLIES FLUSH SPLIT HIGH NONE DRAIN SUDS SUPPLY 1 DRAIN BLEACH SUPPLY 2 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN SOUR SPLIT SUPPLY 3 DRAIN 40 sec.
  • Page 114 FORMULA 5B COLORED 100% POLYESTER (VISA) TABLE LINEN OPERATION TIME TEMP LEVEL SUPPLIES FLUSH SPLIT HIGH NONE DRAIN SUDS SUPPLY 1 DRAIN RINSE 1 SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE COLD HIGH NONE DRAIN SOUR COLD SUPPLY 3 DRAIN 40 sec.
  • Page 115 FORMULA 6B CHEF COATS OPERATION TIME TEMP LEVEL SUPPLIES SUDS SUPPLY 1 DRAIN SUDS SUPPLY 1 DRAIN RINSE 1 HIGH NONE DRAIN BLEACH SUPPLY 2 DRAIN RINSE 2 SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½ RINSE SPLIT HIGH NONE DRAIN SOUR/SOFT SPLIT...
  • Page 116 FORMULA 7B STAIN TREATMENT – (LONG FORMULA) OPERATION TIME TEMP LEVEL SUPPLIES SUDS/BLEACH SUPPLY 1 & 2 DRAIN RINSE HIGH NONE DRAIN BLEACH SUPPLY 2 DRAIN RINSE HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½ RINSE SPLIT HIGH NONE...
  • Page 117 FORMULA 1AB WHITE TABLE LINEN (BLEACH AND STARCH) OPERATION TIME TEMP LEVEL SUPPLIES SUDS SUPPLY 1 DRAIN RINSE HIGH NONE DRAIN BLEACH SUPPLY 2 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½ SOUR SPLIT SUPPLY 3 (NO DRAIN)
  • Page 118 FORMULA 2AB COLORED TABLE LINEN (BLEACH AND STARCH) OPERATION TIME TEMP LEVEL SUPPLIES FLUSH SPLIT HIGH NONE DRAIN SUDS SUPPLY 1 DRAIN BLEACH SUPPLY 2 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½ SOUR SPLIT SUPPLY 3...
  • Page 119 FORMULA 3AB WHITE OR COLORED TABLE LINEN (STARCH, NO BLEACH) OPERATION TIME TEMP LEVEL SUPPLIES FLUSH SPLIT HIGH NONE DRAIN SUDS SUPPLY 1 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½...
  • Page 120 FORMULA 4AB BEDSPREADS/DELICATES (WARM WATER) OPERATION TIME TEMP LEVEL SUPPLIES SUDS SPLIT HIGH SUPPLY 1 DRAIN ½ RINSE SPLIT HIGH NONE DRAIN ½ RINSE SPLIT HIGH NONE DRAIN 40 sec. EXTRACT ½ SOUR/SOFT SPLIT SUPPLY 3 & 4 DRAIN 40 sec. EXTRACT SHAKEOUT...
  • Page 121 FORMULA 5AB LIGHT SOIL – GENERAL WASH FORMULA OPERATION TIME TEMP LEVEL SUPPLIES SUDS/BLEACH SUPPLY 1 & 2 DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN RINSE SPLIT HIGH NONE DRAIN SOUR/SOFT SPLIT SUPPLY 3 & 4 DRAIN 40 sec.
  • Page 122 FORMULA 7AB Test Program On all Selecta-28 machines, Program 7AB is a test program. The test program should be run whenever you start-up a machine and after performing service and troubleshooting to be sure it is operating properly. This is the test program, step-by-step: Fill to low level with cold water, no drum rotation.
  • Page 124 Wascomat Laundry Equipment • 461 Doughty Blvd., Inwood, NY 11096 • Tel: (516) 371-4400 • www.wascomat.com Sales & Administration Fax: (516) 371-4204 / e-mail: sales@wascomat.com Spare parts Tel: (516) 371-2000 / Fax: (516) 371-4029 / e-mail: parts@wascomat.com • Technical Support Tel: (516) 371-0700 / Fax: (516) 371-4029 En Mexico: Llame gratis a este numero 010-800-010-1010...

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