Wascomat EX618co Installation Manual

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InstallatIon manual

DOC. NO. 438.9037-39/10

EDITION 2011.08.22

EX618co – EX675co,

SU620cc/co – SU677cc/co,

W620cc – W677cc

Type W3...

Compass Control

Wascomat provides efficient washers, dryers, flatwork ironers and wetcleaning systems

in a size and model for every laundry and wetcleaning need!

516-371-4400

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Page 1 DOC. NO. 438.9037-39/10 EDITION 2011.08.22 EX618co – EX675co, SU620cc/co – SU677cc/co, W620cc – W677cc Type W3... Compass Control Wascomat provides efficient washers, dryers, flatwork ironers and wetcleaning systems in a size and model for every laundry and wetcleaning need! 516-371-4400...
Page 2: Warranty Claims
If they are not registered, you can validate your warranty claim by providing information about when and where you purchased the Wascomat machine(s), the model and serial number(s). additional warranty proof may also be required.
Page 3 Safety SAFETY AND WARNINGS SIGNS Replace If Missing Or Illegible One or more of these signs must be affixed on each machine as indica- ted, when not included as part of the front instruction panel. LOCATED ON THE OPERATING INSTRUCTION SIGN OF THE MACHINE: CAUTION ATTENTION 1.
Page 4 Safety IMPORTANT SAFETY INSTRUCTIONS IMPORTANTES MESURES DE SECURITE WARNING - To reduce the risk of fire, electric shock, or injury to persons when using your appliance, including the following: AVERTISSEMENT - Pour réduire les risques d’incendie, de choc électrique ou de blessure quand, l’appareil est utilisé, prendre les précautions élémentaires et : 1.
Page 5 Safety 10. Do not install or store this appliance where it will be exposed to the weather. Ne pas installer ou placer cet appareil dans un endroit où il sera exposé aux intempéries. 11. Do not tamper with controls. Ne pas trafiquer les commandes. 12.
Page 6 Safety NOTICE TO: OWNERS, OPERATORS AND DEALERS IMPROPER INSTALLATION AND INADEQUATE MAINTENANCE, POOR HOUSEKEEPING AND WILL FUL NEGLECT OR BYPASSING OF SAFETY DEVICES MAY RESULT IN SERIOUS ACCIDENTS OR INJURY. TO ASSURE THE SAFETY OF CUSTOMERS AND/OR OPE RATORS OF YOUR MACHINE, THE FOLLOWING MAINTENANCE CHECKS MUST BE PERFORMED ON A DAILY BASIS.
Page 7: Notice To Installer
Improper fastening of this machine to its foundation, inferior foundation materials, an undersized founda- tion, the use of fabricated steel bases not provided by Wascomat or its approved supplier(s), the use of an improper type, number, or size of mounting bolts, or failure to use proper hardware on mounting bolts may result in damage to the machine that will not be covered by the manufacturer's warranty.
Page 9: Table Of Contents
Contents Contents Safety precautions ..................11 Technical data .................... 13 Installation ....................21 Transportation and unpacking ............. 21 Siting and floor ..................23 Mechanical installation ................24 Installation W- and SU-model ..............25 Siting ..................... 25 Floor ...................... 25 Casting a plinth..................27 Installing the machine ................
Page 11: Safety Precautions
Safety Precautions Safety Precautions The machine is only intended for water-wash use. Do not allow minors to use the machine. Do not hose down the machine with water. The machine's door lock must under no circumstances be bypassed. If the machine develops a fault, this must be reported to the person in charge as soon as possible.
Page 13: Technical Data
Technical data Technical data EX618 EX625 EX630 EX645 EX660 EX675 Innerdrum volume litres/ft 75/2.6 105/3.7 130/4.6 180/6.4 240/8.5 300/10.6 diameter mm/inch 520/20 1/2 595/23 7/16 650/25 9/16 725/28 9/16 795/31 5/16 795/31 5/16 Drum speed wash extraction 1100 1025 Heating electricity 5.4/5.6/7.5 5.6/7.5/10...
Page 14 Technical data Technical data W/SU620 W/SU625 W/SU630 W/SU645 W/SU662 W/SU677 Innerdrum volume litres/ft 85/3.0 105/3.7 130/4.6 180/6.4 250/8.8 330/11.7 diameter mm/inch 520/20 1/2 595/23 7/16 595/23 7/16 650/25 9/16 725/28 9/16 795/31 5/16 Drum speed wash extraction 587/830 548/776 548/776 525/742 497/702 474/671...
Page 15 Technical data Electrical connection Cold water Hot water Hard water (option) Steam connection Drain Liquid detergent supply Control panel Soap box Door opening, EX618: ø 310 mm/12 3/16", EX625: ø 365 mm/14 3/8", EX630: ø 395 mm/15 9/16", EX645, EX660, EX675: ø 435 mm/17 1/8" EX618 720 690 1115 355 1030 220 1010 135...
Page 16 Technical data in inch EX618 28 3/8 27 3/16 43 7/8 28 3/8 32 1/2 1 3/4 40 9/16 8 11/16 39 3/4 EX625 32 11/16 27 3/4 47 1/4 14 3/8 29 1/8 35 13/16 1 3/4 43 7/8 8 11/16 43 5/16 EX630...
Page 17 Technical data Electrical connection Cold water Hot water Steam connection Drain Liquid detergent supply Control panel Soap box Water reuse Door opening, W/SU620: ø 310 mm/12 3/16", W/SU625, SU630: ø 365 mm/14 3/8", W630, SU645: ø 395 mm/15 9/16", W645, W/SU662, W/SU677: ø 435 mm/17 1/8" in mm W/SU620 1115 355...
Page 18 Technical data in inch W/SU620 28 3/4 43 7/8 30 1/8 32 1/2 1 3/4 40 9/16 8 7/16 39 3/4 W/SU625 28 3/8 27 3/4 47 1/4 14 3/8 29 1/8 35 13/16 1 3/4 40 7/8 8 7/16 43 1/8 W/SU630 28 3/8...
Page 19 Technical data EX618 EX625 EX630 EX645 EX660 EX675 Frequency of the dynamic force 18.3 17.1 16.3 15.5 14.8 13.7 Floor load at lbs force 417±110 560±112 703±114 944±221 1158±221 1387±292 max extraction 1.9±0.5 2.5±0.5 3.1±0.5 4.2±1.0 5.2±1.0 6.2±1.3 W620/ W625/ W630/ W645/ W662/...
Page 21: Installation
Installation Installation Transportation and unpacking, EX618, EX625 The machine is delivered complete with expan- der bolts etc. packed inside the machine in the drum. The machine is delivered bolted onto the trans- port pallet and packed in a crate or box. • Remove packing from the machine.
Page 22 Installation Transportation and unpacking, EX630, EX645, EX660, EX675 The machine is delivered complete with expan- der bolts etc. packed inside the machine in the drum. The machine is delivered bolted onto the trans- port pallet and packed in a crate or box. • Remove packing from the machine.
Page 23: Siting And Floor
Installation Siting and floor Install the machine close to a floor drain or open drain. In order to make installation and servicing the ma chine easier the following clearances are recommended: • At least 20 inches (500 mm) between the machine and the wall behind 500 mm 50 mm • and min. 2 inches (50 mm) on both sides of 20"...
Page 24: Mechanical Installation
Installation Mechanical installation • Mark and drill 2 holes (ø 8 mm/5/16") about 40 mm/1 9/16" deep (EX618-625) and ø 10 mm/3/8" and 50 mm/2" deep (EX630-660) in the positions. = position of feet = drilling points for expander bolts • The machine must be lifted in its base frame. • Place the machine over the two drilled holes on the foundation. FRONT • Check that the machine is in level, both side- to-side and front to back. Adjust with the feet. 5358 It is of utmost importance that the machine level, from side to side as well as front to rear. If the machine is not properly leveled, it may result in out-of-balance without a real out of balance in the drum.
Page 25: Installation W- And Su-Model
Installation Installation W- and SU-model Leave the machine on the tran s port pallet until it can be placed in the final, pre pared position. Siting Install the machine close to a floor drain or open drain. In order to make installation and servicing the machine easier the following clearances are recommended: • At least 20 inches (500 mm) between the...
Page 26 Installation Model SU and W/E677 NOTE! For above models, two expander bolts must also be fitted to the front section of the mach- ine. If not, large vibrations in the machine cabinett may occur. • Drill two holes (1) ø10 mm/ 3/8" and 40 mm/ 1 9/16" deep. • After the machine has been placed over the other four bolts, place the two spacer wash- ers over the two holes. They shall be placed between the machine and foundation.
Page 27: Casting A Plinth
Installation Casting a plinth A foundation should be used where the existing floor is less than 8 inches (200 mm) thick or in order to ensure that the machine is securely an- chored and will not vibrate excessively. The foundation must be at least 8 inches (200 mm) thick.
Page 28: Installing The Machine
Installation Installing the machine To install the machine: • Remove the transport packaging • Remove the front panel. • Remove the machine from the transport pallet and locate it on the bolts. Always lift the ma ch ine by the chassis, never by the door or door handle. • Check that the machine is level and steady at all four corner mounting points. Adjust the level by using stain less or galvanized steel washers or shims be tween the machine and the floor.
Page 29: Water Connections
Installation Water connections All inlet connections to the machine are to be fitted with manual shut-off valves and filters, to facilitate installation and servicing. Water pipes and hoses should be flushed clean before installation. After installation, hoses should hang in gentle arcs. Hoses are to be of an approved type and grade, to comply with national regulations.
Page 30 Installation Water type Water connection cold and cold hot W/SU620, W/SU625 cold and W/SU630, cold hot cold*/ EX618, EX625, EX630 5328 * For detergent container. Extra water valve which can be used for hard water if soft water is connected to 1. This valve can also be used for water reuse from tank.
Page 31: Drain Connection
Installation Drain connection Connect a 3 inch O.D. (75 mm) pipe or rubber hose to the machine’s drain pipe, ensuring a downward flow from the machine. Avoid sharp bends which may prevent proper draining. The washer may drain in to a drainage through or into a closed drain system.
Page 32: Steam Connection
Installation Steam connection Inlet pipes connected to the machine must be equipped with a manual shut-off valve to facili- tate installation and servicing. The connection hose must be of type ISO/1307- 1983 or equivalent. Connection size at filter: DN 15 (BSP 1/2"). Steam pressure required: 6600 • minimum: 7 psi (50 kPa)
Page 33: Connection Of External Liquid Supplies
Installation Connection of external liquid supplies 1 = N 2 = L 4 = Ground The external dosing equipment power supply must never be connected to the machine’s incoming terminal block or to the edge connectors on the IO-board. Machines fitted with connectors 1 = N 2 = Program run • Connect the pump equipment to connections...
Page 34 Installation Outputs • Connect external power supply (e.g. 24V DC) for pumps to 9 and 10. If an internal power supply (from the washing machine) is being used, it can be taken from 1 (N) and connec- ted to 9 and from 2 (L) and connected to 10. Max load on the outputs 0.5 A.
Page 35 Installation • Connection 8 may be connected if the washing program is to pause, e.g. while washing detergent is being dosed. The figure shows an example of engaging a 24V pause signal. The washing program will pause for as long as the pause signal remains activated (high). Dosing system Common 0V Pause signal 24V DC 6266 Detergent tank Empty 230V 6265 • Connection 7. If this is connected, an error message will be displayed indicating that one of the chemical tanks is empty.
Page 36: Functions For I/O-Cards
Installation Functions for I/O -cards The electrical schematic can have one of the following: 22A, 22B, 22C, 22D, 22E, 22F or 22G. Type of I/O card Address Function I/O:s P out Inp opt V in Out 5NO Out CO External Coin meter 230V External Coin meter +24V...
Page 37 Installation Type of I/O card Address Function I/O:s P out Inp opt V in Out 5NO Out CO Central payment Start 230 Program run 1 Central payment Supply 0 Common 24V Program run 1 Start 24 Supply 24 Central payment Start permitted 6316 • To start the machine from a central payment system, the payment system...
Page 38 Installation Type of I/O card Address Function I/O:s P out Inp opt V in Out 5NO Out CO Central payment Coges Machine free 1 Start permitted Central payment EBS, Camping Start permitted 6313 • The central payment or booking system shall transmit an active (high) signal to the washing machine once permission has been granted to start the machine. The signal must remain active (high) until the machine starts.
Page 39 Installation Type of I/O card Address Function I/O:s P out Inp opt V in Out 5NO Out CO "Time of day discount" "Time of day discount" 100-240VAC "Time of day discount" 24V AC/DC 6314 • The figure shows standard function addressing for machines with the 3L41 program package. • By maintaining an activated (high) signal on connection 5 ("Price red"), the price of the wash program can be reduced.
Page 40 Installation Type of I/O card Address Function I/O:s Inp opt P out V in Out 5NO Out CO 6315 • Heating pause: By connecting a signal to connection 6, you can pause opera- tion of the machine whilst it heats up. The machine will pause for as long as the pause signal remains active (high).
Page 41 Installation Type of I/O card Address Function I/O:s Con 110 Con 107 Central booking / payment EBS / PCB / Camping Start permitted 230V Central booking / payment Start permitted EBS / PCB / Camping +24V Central payment Status machine Start permitted Plexa Compact 6944...
Page 42 Installation Type of I/O card Address Function I/O:s 6637 • Gas heating unit must be connected to connections 17, 18 and 19.
Page 43 Installation Machines with type 3 I/O P-BUS P-BUS DRAIN COLD 6636 • By maintaining an activated (high) signal on connection 3 (”Price red”), the price of the wash program can be reduced. This function has a number of uses, including providing reductions during a specific period of the day.
Page 44: Electrical Installations
Installation Electrical installation Electrical installation must be carried out by licensed, qualified personnel! Machines with frequency-controlled mo- tors can be incompatible with certain ty- pes of earth leakage circuit breakers. It is important to know that the machines are designed to provide a high level of personal safety, which is why items such as ground- fault interrupting circuit breakers are not necessary.
Page 45 Installation Single-phase connection: Connect the earth and other two wires as shown in example ”1AC” in the figure. For the W645 and W662, special circuit breaker considerations must be made. The following gui- delines will assist you in selecting an appropriate circuit breaker.
Page 46 Installation EX618 Heating Voltage Total Fuse alternative alternative No heating 100-120 V 1 AC 1.1 or Steam heating 208-240 V 1 AC 1.1 El heating 220-230 V 3 AC EX625 Heating Voltage Total Fuse alternative alternative No heating 208-240 V 1 AC 1.3 or Steam heating 100-120 V 1 AC 1.3 El heating 208-240 V 3 AC 9.2 EX630 Heating Voltage...
Page 47 Installation EX645 Heating Voltage Total Fuse alternative alternative No heating 100-120 V 1 AC or Steam heating 208-240 V 1 AC EX660 Heating Voltage Total Fuse alternative alternative No heating 100-120/208-240 V 1 AC 3.0 or Steam heating 480 V 1 AC El heating 208-240 V 3 AC 18.3...
Page 48 Installation W/SU620 Heating Voltage Total Circuit alternative alternative breaker A No heating 120 V 1 AC 0.5 or Steam heating 208-240 V 1 AC 0.5 W/SU625 Heating Voltage Total Circuit alternative alternative breaker A No heating 120 V 1 AC 0.75 or Steam heating 208-240 1 AC 0.75 El heating 208-240 W/SU630 Heating Voltage Total Circuit...
Page 49 Installation W/SU662 Heating Voltage Total Circuit alternative alternative breaker A No heating 120 V 1 AC or Steam heating 208-240 V 1 AC W/SU677 Heating Voltage Total Circuit alternative alternative breaker A No heating 120 V 1 AC or Steam heating 208-240 V 1 AC...
Page 51: Function Checks
Function checks Function checks Compass Control Perform the following checks once the machine is installed: • Open the manual water valves. • Turn on the power to the machine. • Put detergent into compartment 2 (Main wash). • Select a "HOT" program with the control knob (1). • Press the knob. 6217, 6179, 6204 Check: • that the drum rotates normally and that there are no unusual noises. • that there are no leaks in water supply/drain connections.
Page 55 BuiLd a neW Laundry WiTh LoW-cosT financinG or LeasinG from WascomaT* With Wascomat/viking financing or leasing you can obtain and install durable, efficient, state-of-the-art Wascomat washers, dryers and non-polluting, environmentally-friendly wetcleaning equipment to meet all anti-pollution regulations.
Page 56 Coin operated and commercial wetcleaning need. energy and gas efficient, user With the push of a button, the unique Wascomat friendly TD dryer models with optional unique “Dual-Use” Wetcleaner converts to an ideal laundry Wascomat washer for washing shirts, comforters, drapes, all Residual Moisture Control (RMC).

This manual is also suitable for:

Ex675co Su620cc Su620co Su677cc Su677co W620cc ... Show all