Cal Amp LMU-26xx Install Manual

Integrated cellular/gps communications device
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LMU-26xx
CalAmp Corp.
13645 Dulles Technology Drive, Herndon, VA 20171
Phone: 703. 262.0500
Fax: 703.262.0380
www.calamp.com
TM
Install Guide
Document: MBUD-0199v3.3
November 2014

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Summary of Contents for Cal Amp LMU-26xx

  • Page 1 LMU-26xx Install Guide CalAmp Corp. 13645 Dulles Technology Drive, Herndon, VA 20171 Document: MBUD-0199v3.3 Phone: 703. 262.0500 November 2014 Fax: 703.262.0380 www.calamp.com...
  • Page 2 CalAmp | LMU-26xx Install Guide CalAmp | LMU-26xx Install Guide Copyright © 2013 CalAmp Corporation. All rights reserved. Printed in the United States of America. All trademarks used are properties of their respective owners. Products offered may contain software proprietary to CalAmp or other parties. The offer of supply of these products and services does not include or infer any transfer of ownership.
  • Page 3: Table Of Contents

    CalAmp | LMU-26xx Install Guide TABLE OF CONTENTS REGULATORY INFORMATION ..................1 .................. 1 UMAN XPOSURE OMPLIANCE TATEMENT ......................1 ARDWARE RECAUTIONS INTRODUCTION ......................2 ........................2 UIDE REREQUISITES LMU-26XX OVERVIEW ....................3 ......................4 VAILABLE IRING ARNESS ..........................5 CCESSORIES ....................
  • Page 4 .............. 37 UIDELINES FOR ROUBLESHOOTING OMMON ROBLEMS DE-INSTALLATION INSTRUCTIONS ................38 WARRANTY ......................39 APPENDIX A – LMU-26XX ACCESSORY CABLES AND PIGTAIL WIRING INSTRUCTIONS ..40 ........................... 40 RIMARY ONNECTOR LMU-26 – F I/0 W – P/N 5C908 ................42...
  • Page 5 Figure 17: Applied Torque Seal ......................19 Figure 18: Secured Cables ........................20 Figure 19: Connect Buzzer Assembly to the LMU-26xx Power Accessory Cable 5C260 or 5C261 ..21 Figure 20: LMU-26xx Buzzer Assembly Connected ................21 Figure 21: Connect Switch with LED cable to LMU-26xx Power Accessory Cable ....... 22 Figure 22: LMU-26xx Switch/LED Assembly Connected ..............
  • Page 6 Figure 44: FleetOutlook Reporting Verification ................... 36 Figure 45: LMU-26xx Connectors ......................41 Figure 46: Full I/O Wiring Harness ....................... 42 Figure 47: LMU-26xx Serial Pigtail Adapter ..................43 Figure 48: LMU-26xx DB9 Serial Cable ....................43 Figure 49: Buzzer and Cable Assembly ....................44 Figure 50: Garmin to 5-Pin Serial Cable ....................
  • Page 7: Regulatory Information

    20 cm is normally maintained between the transmitter’s antenna and the body of the user or nearby persons. The LMU-26xx is not designed for or intended to be used in portable applications (within 20 cm of the body of the user) and such uses are strictly prohibited.
  • Page 8: Introduction

    CalAmp | LMU-26xx Install Guide 2 INTRODUCTION The LMU-26xx Install Guide provides important electrical safety and radio-frequency compliance information, environmental specifications and installation procedures for the CalAmp LMU-26xx and optional serial cables. 2.1 GUIDE PREREQUISITES In order to limit the size and scope of this guide, the following assumptions have been made about the user: ...
  • Page 9: Lmu-26Xx Overview

    CalAmp | LMU-26xx Install Guide 3 LMU-26XX OVERVIEW The CalAmp LMU-26xx is an integrated Cellular/GPS communications device for use in-vehicle tracking. It provides communications for vehicle position and operating information as part of an overall vehicle tracking solution. It is installed within the vehicle in order to provide this information, and is wired into and powered by the vehicle’s power supply.
  • Page 10: Available Wiring Harness

    CalAmp | LMU-26xx Install Guide 3.1 AVAILABLE WIRING HARNESS The LMU-26XX ships with the 5C908 wiring harness. This harness requires hard wiring of the power, ground and ignition wire. The 5C260 is an optional cable with multiple connectors for standard I/O devices, such as buzzer, light and driver ID sensor.
  • Page 11: Accessories

    CalAmp | LMU-26xx Install Guide 3.2 ACCESSORIES Accessories Description 4C764 CABLE ASSY, SWITCH/LED 4C765 CABLE ASSY, BUZZER 133337-5 DB9 Serial Cable (typically used on Aux1 serial port) 133688 Garmin Serial Cable (Aux2 serial port) 133917-VPOD ACCESSORY, VPOD (Aux2 serial port)
  • Page 12: Environmental Specifications

    To ensure proper operation in such an environment, the LMU-26xx was subjected to standard tests defined by the Society of Automotive Engineers (SAE). The specific tests included temperature, shock, vibration and EMI/EMC.
  • Page 13: Pre-Installation Considerations

    CalAmp | LMU-26xx Install Guide 4 PRE-INSTALLATION CONSIDERATIONS The installation of the LMU-26xx and its antennas can have a major impact on device performance. It is recommended that installers be familiar with the installation of GPS and cellular devices and are comfortable in a vehicle environment.
  • Page 14: Protection From Heat

    When feasible, attempt to install the LMU-26xx in such a way that the lights are visible with reasonable ease. You may find it useful to be able to view the LEDs periodically to make sure that the LMU-26xx is operating properly. If you encounter a problem or poor performance with the LMU-26xx, you may need to read the LEDs to troubleshoot the issue.
  • Page 15: Moisture And Weather Protection

    If the LMU-26xx is installed in a vehicle with a cab exposed to the weather, additional protection is required to avoid damage to the device, which could void the warranty. There are numerous alternatives for protecting the device.
  • Page 16: Lmu-26Xx Installation

    CalAmp | LMU-26xx Install Guide 5 LMU-26XX INSTALLATION Installing the LMU-26xx is not difficult, but you must consider the variables involved, such as the vehicle type and location of existing equipment. Installation time can vary depending upon the installer’s experience and the vehicle design. The average time for installation is approximately 45 minutes. A single individual can perform most installation operations.
  • Page 17: Select The Location For The Lmu-26 Xx And Install I T

    Area. When determining mounting location, the primary consideration is GPS satellite visibility by the device. The required installation orientation of the LMU-26xx is label side up. The label should face the sky or toward windshield. Note: When performing installation tasks requiring the operation of power, follow recommended safety procedures, including use of safety eye-wear.
  • Page 18: Under Dash Installation

    Do not use excessive force wedging the device into a location under the dash. Use the provided ‘re-closable fastener tape’ to attach the device to the underside of the dash as described in the steps below. Figure 7: LMU-26xx Under Dash Mount Page 12 MBUD-0199v3.3...
  • Page 19: Figure 8: Re-Closable Fastener Tape On Lmu-26Xx

    Firmly press on the sticky-side of the re-closable fastener tape onto the device on both sides of the device, front or back of device depending on installation requirements (Figure 7). Figure 8: Re-closable Fastener Tape on LMU-26xx  Press the other pieces of re-closable fastener tape, bumpy sides together, onto the device.
  • Page 20 CalAmp | LMU-26xx Install Guide 5. Route the power cable to the source of 12 Volts continuous and 12 Volts ignition switched.  Refer to Section 5.2: Install Power Connections for detailed instructions on installing the power cable. 6. Carefully remove any panels required for access as needed. Ensure there are no sharp edges that may abrade the wire.
  • Page 21: Installation In Exposed Area

    5.1.2 INSTALLATION IN EXPOSED AREA If the LMU-26xx is installed in a vehicle with an open cab exposed to the weather, a NEMA rated enclosure suitable for the application must be used to seal out moisture. A recommended alternative is a TTU-2820 sealed device available from CalAmp.
  • Page 22: Figure 11: Power Leads

    CalAmp | LMU-26xx Install Guide If hard wiring the device, the LMU-26xx power cable has 3 wires: 12 Volts continuous, 12 Volts ignition switched, and ground.  All power connections must be insulated with electrical tape.  Use care to prevent accidentally shorting any connections. Power Connections should meet aftermarket electronics industry installation practices.
  • Page 23: Figure 12: Ring Connector On Ground Wire

    CalAmp | LMU-26xx Install Guide The connection method must be applied to all installations: 1. Install a ring connector on the Ground wire (Black) as shown below. Figure 12: Ring Connector on Ground Wire 2. Select a common grounding point and connect the negative, grounding-wire lead (black lead) to its ground, the negative battery lead can be used.
  • Page 24: Figure 14: Main Vehicle Wire Harness

    CalAmp | LMU-26xx Install Guide Figure 14: Main Vehicle Wire Harness 4. Remove insulation from the correct factory ignition wires using T-Strippers. Use care to remove only the insulation. Do not damage any of the strands. Using a pick or multi-meter probe, separate the strands.
  • Page 25: Figure 16: Wrapped Fuse Lead

    CalAmp | LMU-26xx Install Guide Figure 16: Wrapped Fuse Lead 6. Insulate and secure the power connections:  Using electrical tape insulate the power connection.  To ensure a tamper resistant connection, apply zip-ties over the tape at the connection point and apply Torque Seal to the zip-ties.
  • Page 26: Secure All Cables

    CalAmp | LMU-26xx Install Guide 5.2.1 SECURE ALL CABLES Verify that all cables are secured with proper connections to components. Coil and secure loose or excess cable and ensure that it is out of the way of normal vehicle operations. Additionally, verify that cables are not stretched and do not rub on vehicle components, which could cause unexpected wear.
  • Page 27: Optional Buzzer Assembly Cable

    CalAmp | LMU-26xx Install Guide 5.3 OPTIONAL BUZZER ASSEMBLY CABLE The LMU-26xx can be used to provide a connection to an in-cab buzzer to provide driver behavior feedback for specific conditions, such as hard braking, hard acceleration and exceeding a defined speed threshold.
  • Page 28: Optional Switch With Led Cable With Buzzer

    5.4 OPTIONAL SWITCH WITH LED CABLE WITH BUZZER The LMU-26xx can be used to provide a connection to an LED light to provide driver behavior feedback for specific conditions, such as hard braking, hard acceleration and exceeding a defined speed threshold.
  • Page 29: Connect Optional Inputs

    CalAmp | LMU-26xx Install Guide 5.5 CONNECT OPTIONAL INPUTS The LMU-26xx wiring harness comes populated with 4-digital input leads. Use these leads to monitor status changes for a particular auxiliary device. For example, a boom switch or Power Take Off (PTO).
  • Page 30: Install Optional Serial Cables

    CalAmp | LMU-26xx Install Guide 5.6 INSTALL OPTIONAL SERIAL CABLES The LMU-26xx Power Accessory Cables have two serial ports: AUX1 and AUX2. Each wiring harness comes with both ports pinned out to individual 5-pin Molex pigtail connectors. Serial AUX1 for...
  • Page 31: Serial/Host/Aux 1

    This port is identified by the blue and green wires pinned to one of the Molex connectors. In order for the LMU-26xx to provide NMEA, you must install the CalAmp DB9 Cable (P/N 133337-5). This cable comes with the correct Molex connector mate.
  • Page 32: Serial/Aux 2 - Garmin Serial Cable

    Figure 27: LMU-26xx and Garmin PND Cable Connection 2. Connect the Garmin Serial Cable to the certified Garmin PND. 3. If the LMU-26xx is powered on, communications between the LMU-26xx and the Garmin PND will begin working without further configuration.
  • Page 33: Serial/Aux2 - Jpod Adapter And Jpod Cable

    CalAmp | LMU-26xx Install Guide 5.6.3 SERIAL/AUX2 – jPOD ADAPTER AND jPOD CABLE The Serial/AUX2 port provides a connection to the vehicle’s diagnostic port to read and report heavy- duty engine condition and performance data, such as engine temperature and fault codes. You must install the jPOD Adapter (P/N 134152) and jPOD Cable (5C909-2) to access the vehicle bus data.
  • Page 34: Figure 32: Aux2 Connection

    6ft of power cord as part of harness 5C260 is not needed. 5C261 has the unnecessary power cable removed. Figure 32: AUX2 Connection 2. Connect the jPOD Adapter’s 5-pin serial to the LMU-26xx AUX2 connector of wiring harness 5C260 or 5C261, see section 3.1 “Available Wiring Harness” (Figure 32). ...
  • Page 35: Figure 33: Connect Jpod Cable And Jpod Adapter Using Serial Connector

    8. If using the Buzzer and JPOD with the 5C260 harness you must connect the Red and White wires together. Connect Red & White Wire Aux 2 Aux 2 Together of 5C260 LMU-26xx with 5C261 Cable and jPOD Assembly LMU-26xx with 5C260 Cable and jPOD Assembly Figure 34: LMU-26xx and jPOD Assembly MBUD-0199v3.3 Page 29...
  • Page 36: Serial/Aux 2 - Vpod Adapter

    CalAmp | LMU-26xx Install Guide 5.6.4 SERIAL/AUX 2 – vPOD ADAPTER The vPOD Adapter (133917-VPOD) enables the LMU-26xx device to connect to the vehicle bus data. This cable reports on-board diagnostic computer data (Diagnostic Trouble Codes – DTCs), fuel efficiency reporting, true speed, true ignition-on and true odometer values.
  • Page 37: Figure 36: Aux2 Connection

    5C908, 5C260 or 5C261, see section 3.1 “Available Wiring Harness” (Figure 36). 3. You can identify the LMU-26xx AUX2 serial port by the white/orange and white/yellow wires pinned to one of the Molex connectors. All 3 Wiring Harness options have the AUX2 connector. Note the AUX1 port will have wire colors matching the jPOD, but this is coincidental and should be ignored.
  • Page 38: Figure 37: Vpod With Harness 5C261 Figure 38: Vpod With Harness 5C260 Or 5C908

    CalAmp | LMU-26xx Install Guide iii. Use care to prevent accidentally shorting any connections. Power Connections should meet aftermarket electronics industry installation practices Connect White to White Wire Aux 2 Connect White to Aux 2 White Wire Figure 37: vPOD With Harness 5C261...
  • Page 39: Privacy Switch

    CalAmp | LMU-26xx Install Guide 5.6.5 PRIVACY SWITCH A privacy switch can be used to prevent the unit from reporting any location information. To do this, select a DPST switch for mounting on the vehicle dash, preferably with an illumination lamp indicating it is on.
  • Page 40: Secure All Cables

    CalAmp | LMU-26xx Install Guide 5.6.6 SECURE ALL CABLES Verify that all cables are secured with proper connections to components. Coil and secure loose or excess cable and ensure that it is out of the way of normal vehicle operations. Additionally, verify that cables are not stretched and do not rub on vehicle components, which could cause unexpected wear.
  • Page 41: Operations

    5.2.5 INBOUND VERIFICATION 5.7.2 STATUS LEDS The LMU-26xx is equipped with two Status LEDs: one for COMM (wireless network status) and one for GPS. The LEDs use the following blink patterns to indicate service: LED #1 (Comm LED - Orange) Definitions...
  • Page 42: Comm Verification

    CalAmp | LMU-26xx Install Guide Status LEDs Figure 43: Location of Status LEDs 5.7.3 COMM VERIFICATION Installers should first verify that the device has acquired a cellular signal and has registered to the wireless network before completing installation. If this LED is solid, then the device has registered to the network and established a data session.
  • Page 43: Guidelines For Troubleshooting Common Problems

    CalAmp | LMU-26xx Install Guide 5.8 GUIDELINES FOR TROUBLESHOOTING COMMON PROBLEMS The most common problems with the LMU-26xx installations are power connections and installation location. The following table outlines potential problems with the LMU-26xx installation and suggestions to resolve the issues.
  • Page 44: De-Installation Instructions

    Follow the instructions below for field de-installation of the LMU-26xx. 1. Identify the location of the installed device. 2. If re-closable fastener tape holds the LMU-26xx in position, remove the LMU-26xx from the vehicle by separating the re-closable fastener tape.
  • Page 45: Warranty

    CalAmp | LMU-26xx Install Guide 7 WARRANTY CalAmp Corp. warrants that upon shipment to Customer from supplier’s facility and for the Warranty Period, hereinafter defined, the Equipment shall be free from defective materials and faulty workmanship and capable of accessing the Service ("Good Working Order"). The warranty provided...
  • Page 46: Appendix A - Lmu-26Xx Accessory Cables And Pigtail Wiring Instructions

    APPENDIX A – LMU-26XX ACCESSORY CABLES AND PIGTAIL WIRING INSTRUCTIONS PRIMARY CONNECTOR The LMU-26xx uses a Male (pin) Molex Micro-Fit 3.0TM Dual Row, 20 circuit header to receive power, ground and supply input and output signals. The pin out is as follows: Signal...
  • Page 47: Figure 45: Lmu-26Xx Connectors

    CalAmp | LMU-26xx Install Guide Signal Input or Wire Description Color Usage Name Output AUX2 AUX- GND Aux Port - Ground Black Ground AUX2 AUX-RxD Aux Port – Receive Data White/Yellow Output Figure 45: LMU-26xx Connectors MBUD-0199v3.3 Page 41...
  • Page 48: Full I/0 Wiring Harness - P/N 5C908

    CalAmp | LMU-26xx Install Guide LMU-26XX – FULL I/0 WIRING HARNESS – P/N 5C908 This harness provides the complete set of I/O connectors including fused Power and Ignition lines. Figure 46: Full I/O Wiring Harness Page 42 MBUD-0199v3.3...
  • Page 49: Serial Adapter

    CalAmp | LMU-26xx Install Guide LMU-26XX - SERIAL ADAPTER Two additional parts are required to add a host serial adapter to the LMU-26xx:  Part Number 133360: Serial Pigtail Adapter. This is connected to 5C908 to provide a connection for the Serial Adapter itself.
  • Page 50: Buzzer And Cable Assembly - P/N 4C765

    7.1 BUZZER AND CABLE ASSEMBLY – P/N 4C765 This cable is used to connect an in-cab buzzer to the LMU-26xx. The ground wire must be connected to the desired output line on the LMU-26xx. The power wire of the buzzer must be installed to the main power line for the LMU-26xx.
  • Page 51: Jpod Adapter - P/N 134152-Jpod

    7.4 vPOD 5-PIN SERIAL OBD-II ADAPTER – P/N 133917 The vPOD Connector enables the LMU-26xx to read the OBD-II information from the vehicle, and can be used to provide the LMU-26xx with power, ground and ignition, in a quick installation.
  • Page 52: Customer Support Contact Information

    CalAmp | LMU-26xx Install Guide 8 CUSTOMER SUPPORT CONTACT INFORMATION CalAmp’s Customer Support team stands beside you to ensure any concerns you have with any element of your solution – application, hardware or operations – are addressed quickly and completely.

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Lmu-26 series

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