Winnebago Journey Owner's Manual
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Congratulations! We welcome you to the exciting world of motor home travel and camping. You will
find it convenient and enjoyable to have all the comforts of home and still enjoy the great outdoors wher-
ever you choose to go.
Your Journey motor home has been carefully designed, engineered and manufactured to provide de-
pendability as well as safety. Before sliding into the driver's seat, take a few minutes to become familiar
with operations and features. This manual was prepared to aid you in the proper care and operation of the
vehicle and equipment. We urge you to read it completely. In addition, spend some time with the dealer
when you take delivery, you will want to learn all you can about your new motor home.
Your new motor home is covered by a factory warranty against defects in material and workmanship.
This warranty should be validated at once and returned to the factory by your dealer.
About Safety Messages Used in This Manual
Throughout this manual, certain items are labeled Note, Caution, Warning or Danger. These terms alert
you to precautions that may involved damage to your vehicle or a risk to your personal safety. Read and
follow them carefully.
This SAFETY ALERT SYMBOL is used to draw your attention to issues which could involved
potential personal injury. This symbol is used throughout this manual and/or on labels affixed
on or near various equipment in this motor home.
DANGER
DANGER indicates a directly hazard-
ous situation which, if not avoided,
will result in death or serious personal
injury.
.
WARNING
WARNING indicates a potentially
hazardous situation which, if not
avoided, could result in death or seri-
ous personal injury.
October 2003
TO THE OWNER
132000-09-004

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Summary of Contents for Winnebago Journey

  • Page 1 Your Journey motor home has been carefully designed, engineered and manufactured to provide de- pendability as well as safety. Before sliding into the driver’s seat, take a few minutes to become familiar with operations and features.
  • Page 2 CAUTION CAUTION indicates a potentially hazardous situation which, if not avoided, could result in damage mainly to equipment or property, but in some cases may also result in minor or moderate personal injury. NOTE: A ‘Note’ is not necessarily safety related but indicates a recommendation or special point of information that could assist in understanding the use or care of a feature item.
  • Page 3 OWNER’S NAME STREET ADDRESS CITY AND STATE (OR PROVINCE IN CANADA) MOTOR HOME SERIAL NUMBER VEHICLE CHASSIS IDENTIFICATION NO. (VIN) DATE OF DELIVERY TO FIRST RETAIL PURCHASER VEHICLE MILEAGE AT TIME OF DELIVERY SELLING DEALER NAME AND ADDRESS TANK CAPACITIES Diesel Fuel Tank Freightliner Chassis ................90 gals.
  • Page 5 WARRANTY COVERAGE TO OWNER ITEMS NOT SUBJECT TO WARRANTY COVERAGE. Winnebago Industries, Inc. of Forest City, Iowa warrants each new Chassis, Drivetrain and related components* Winnebago Industries motor home to the owner for use in the U.S.A. Wheels* Tires* and Canada as follows:...
  • Page 6 ADDRESS ZIP CODE WINNEBAGO INDUSTRIES VEHICLE MILEAGE DATE IDENTIFICATION NUMBER CHASSIS IDENTIFICATION NEW OWNER SIGNATURE IMPORTANT: THIS NOTICE IS TO BE USED ONLY FOR RECORD KEEPING BY WINNEBAGO INDUSTRIES The completed form does not constitute an actual change of ownership...
  • Page 7: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION Remote Controlled Spot/Flood Light ..2- 11 About This Manual ........0- 1 Seats ............2- 12 Freightliner Chassis Operating Guide... 0- 1 Seat Belts ............ 2- 14 Diesel Engine Manual........0- 1 Child Restraints........... 2- 15 Owner’s InfoCase .........
  • Page 8 TABLE OF CONTENTS SECTION 5: LP GAS SYSTEM OnePlace Systems Monitor Panel....8- 8 LP Gas Supply ..........5- 1 LP Gas Level ..........8- 9 Safe Use of the LP Gas System ....5- 1 Water Pump Switch ........8- 9 How LP Gas Works ........
  • Page 9 TABLE OF CONTENTS SECTION 10: STORING YOUR MOTOR HOME Preparing Vehicle for Storage..... 10- 1 Cold Weather Storage Procedure (Winterizing)........... 10- 1 RV Antifreeze Water Line Winterization Systems ........... 10- 4 Removal from Storage ........ 10- 5...
  • Page 11: Introduction

    Congratulations on the purchase of your new This manual should be kept in the vehicle at all times for personal reference. The operator’s Journey motor home, which has been carefully manual, I and chassis operating guide designed, engineered and quality built by Win- are to be considered permanent components of nebago Industries, Inc.
  • Page 12: Owner's Infocase

    If necessary, Your new Journey is covered by a factory have a passenger help guide you out of a difficult warranty against defects in material and work- parking space.
  • Page 13: Reporting Safety Defects

    National Highway Traffic Safety Administration (NHTSA) in addition to notifying Winnebago Industries, Inc. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
  • Page 14: Vehicle Certification Label

    5. Gross Axle Weight Rating: Total permissible signifies a Multi-purpose Passenger Vehicle. weight allowed for the front and rear axles 13. Model: Lists the Winnebago product model (listed in pounds and kilograms). number of your vehicle. 6. Suitable Tire Choice: Tires recommended to 14.
  • Page 15: Section 1: Safety Precautions

    SECTION 1 SAFETY PRECAUTIONS About Safety Messages Used in This Manual The following pages provide safety precau- Throughout this manual, certain items are tions that must be adhered to. These precautions labeled Note, Caution, Warning or Danger. as well as others that involve possible injury or These terms alert you to precautions that may damage to equipment are also displayed in the involved damage to your vehicle or a risk to your...
  • Page 16: Driving

    SECTION 1 SAFETY PRECAUTIONS · Avoid inhaling exhaust gases produced by should also be done before beginning a vaca- burned gasoline, diesel fuel or LP gas in tion or any extended trip. items such as the range, chassis engine, gen- erator engine, refrigerator, furnace and water heater.
  • Page 17: Lp Gas Leaks

    SECTION 1 SAFETY PRECAUTIONS · The following warning label is located in the cooking area to remind you to provide an ad- LP GAS ALARM equate supply of fresh air for combustion. Your coach is equipped with an LP gas detec- tor which sounds an alarm if an unsafe amount of WARNING LP gas is present inside the coach.
  • Page 18: Electrical

    SECTION 1 SAFETY PRECAUTIONS If the coach batteries become extremely drained, an amber light on the face of the alarm ELECTRICAL will come on and in some cases the LP alarm may begin to sound on its own. This condition typical- ·...
  • Page 19: Maintenance

    SECTION 1 SAFETY PRECAUTIONS NOTE: Your motor home’s load capacity is des- IMPORTANT ignated by weight, not by volume, so you To aid in dissipation, ventilate the vehicle by cannot necessarily use all available opening all windows and circulating the air with space when loading your motor home.
  • Page 20: Carbon Monoxide Alarm

    SECTION 1 SAFETY PRECAUTIONS · Battery operation provides protection 100% 1. Set fan to medium or high speed and vent of the time. Low battery signal alerts consum- control to air. er of need to replace battery. 2. On vehicles equipped with air conditioning, ·...
  • Page 21: Fire Extinguisher

    SECTION 1 SAFETY PRECAUTIONS releasing these two latches and then pushing out- We recommend that you become thoroughly ward on the lower part of the window. familiar with the operating instructions displayed on the side of the fire extinguisher or in the infor- mation supplied in your Owner’s InfoCase.
  • Page 22 SECTION 1 SAFETY PRECAUTIONS smoke in a careful, fire-safe manner into your smoke alarm. Press to Test 2. Your smoke alarm will not work without power. Never remove the battery to quiet the alarm. When your smoke alarm “beeps” about once a minute the battery is weak. Install a new battery immediately.
  • Page 23: Driving Your Motorhome

    SECTION 2 DRIVING YOUR MOTORHOME (See also Safety Precautions, Section 1 of this manual.) WARNING NOTE: See your Freightliner chassis operator's manual for information on starting the The engine should be shut off unless engine, operating the transmission, specifically required for a certain pro- steering column controls, descriptions of cedure.
  • Page 24: Section 2: Driving Your Motor Home

    STARTING AND our factory database, so if you ever lose your STOPPING ENGINE keys, any Winnebago Industries dealership can easily order a new key for you. They are also Refer to your Freightliner chassis operating equipped with special master keys and can un- guide for the manufacturer's recommendations lock your coach for you if needed.
  • Page 25: Engine Block Heater

    SECTION 2 DRIVING YOUR MOTOR HOME See also “Engine Block Heater” elsewhere in To Use the Engine Heater this section. With the shoreline cord plugged into a shore- line hookup, turn on the engine heater power Cold Weather Starting: Please note the follow- switch.
  • Page 26: Engine Exhaust Braking System

    SECTION 2 DRIVING YOUR MOTOR HOME left of the ignition switch. Push the knob in to re- lease the brakes. Exhaust Brake Switch How It Works: The exhaust brake generates “braking” power by controlled restriction of the Parking Brake Knob engine’s exhaust gas flow.
  • Page 27: Entrance Door Lock And Handle

    SECTION 2 DRIVING YOUR MOTOR HOME To lock the door from inside, rotate the lock levers as indicated. The deadbolt lock is for add- ed security and should be used as a security night lock. Door Handle Lock Hazard Light Switch Pull On/Push Off ENTRANCE DOOR LOCK AND HANDLE...
  • Page 28: Stepwell Cover

    SECTION 2 DRIVING YOUR MOTOR HOME Power Switch is On or Off. This feature is stan- dard and is installed to prevent injury or damage which may be caused by an extended step when the vehicle is moving. An associated feature is the “Last Out Feature”.
  • Page 29: Luggage Compartment Doors

    SECTION 2 DRIVING YOUR MOTOR HOME Select the mirror to be adjusted by pushing the switch in the middle of the control to the right or CAUTION left. Then press the arrow buttons as necessary to obtain the best view. Stay clear of entrance step area when stepwell is being extended or retract- Press to move mirror in indicated direction...
  • Page 30: Sony Rearview Tv Monitor System

    SECTION 2 DRIVING YOUR MOTOR HOME SONY REARVIEW MONITOR SYSTEM Lock Screws Passenger Side Mirror Loosen screws to make coarse adjustments More Info To read more about power mirrors, see the Refer to the Owner’s InfoCase for specific mirror manufacturer’s information in your Own- instructions provided by Sony.
  • Page 31: Electronic Compass & Outside Thermometer

    SECTION 2 DRIVING YOUR MOTOR HOME ELECTRONIC COMPASS & OUTSIDE 2. Unit displays temperature and heading for THERMOMETER ten (10) seconds; the display stays ‘on’ if you continue to push either button and then returns to SLEEP MODE ten (10) seconds after the last button was pushed.
  • Page 32: Remote Controlled Spot/Flood Light

    SECTION 2 DRIVING YOUR MOTOR HOME FastCAL™ routine, it will start FastCAL™ over work ‘CAL’ for five (5) seconds and then the next time it is powered up. Turning ignition return to normal ignition ‘on’ operation. power on and off will not affect the FastCAL™ routine.
  • Page 33: Seats

    SECTION 2 DRIVING YOUR MOTOR HOME trolled by a hand-held remote control unit DRIVER SEAT included in your Owner InfoCase. This conve- To Recline Seat: Lift recliner release lever. nient features allow you to operate the spotlight Lever is located on lower left side of seat. without having to be in the driver seat.
  • Page 34 SECTION 2 DRIVING YOUR MOTOR HOME • Put the left armrest down. • Swivel the seat to the right until it just con- tacts the steering wheel, then slide the seat forward all the way. • Lift the recliner lever and let the seat back tilt forward to clear the steering wheel.
  • Page 35: Seat Belts

    SECTION 2 DRIVING YOUR MOTOR HOME To Fasten: Be sure belt is not twisted. Grasp each part of the belt assembly and push tongue into buckle. Adjust to a snug fit by pulling the loose end away from the tongue. To Release: Press button in center of buckle and slide tongue out of buckle.
  • Page 36: Child Restraints

    SECTION 2 DRIVING YOUR MOTOR HOME NOTE: The shoulder belt height can be adjusted to provide the most comfortable position SEAT BELT CARE AND CLEANING for each individual person’s size. To ad- • Be careful not to damage the belt webbing just shoulder belt height, press the lever and hardware.
  • Page 37 SECTION 2 DRIVING YOUR MOTOR HOME niently so that you are able to install it cor- rectly each time it is used. 3. Be certain that it is appropriate for the child's height, weight and development. The instructions and/or the regulation label attached to the restraint typically provides this information.
  • Page 38 SECTION 2 DRIVING YOUR MOTOR HOME INSTRUMENT PANEL 11. Aux. Battery Disconnect Switch 1. Windshield Wipe/Wash Switch 12. Aux. Generator Start/Stop Switch 2. Battery Boost Switch 13. Rearview (Backup) Monitor** 3. Fog Lamp Switch 14. Electronic Compass/Thermometer** 4. Headlight Switch 15.
  • Page 39: Multi-Function Signal Lever

    SECTION 2 DRIVING YOUR MOTOR HOME MULTI-FUNCTION SIGNAL LEVER The multi-function signal lever controls the turn signals, high/low beam changing, and the electronic speed control (cruise). See your chassis operating guide for complete operating information. Pull to Tilt Push to Telescope To Adjust Telescoping Column: Push the lever toward the dash.
  • Page 40: Windshield Wash/Wipe Switch

    SECTION 2 DRIVING YOUR MOTOR HOME WINDSHIELD WASH/WIPE SWITCH Wash: Press the control knob to pump washer solution onto the windshield. The wiper will also begin operating. The wiper will continue for up to 5 wipes after you release the washer knob. Fan Speed Temp Mode...
  • Page 41: Antenna Check Light

    SECTION 2 DRIVING YOUR MOTOR HOME ellite dish are lowered completely into the roof VENTILATION cradle for travel storage. A. To vent outside air into the vehicle when nei- ther heating or cooling is required. 1. Turn the mode selection knob to vent. 2.
  • Page 42: Compact Disc Changer

    SECTION 2 DRIVING YOUR MOTOR HOME tons and using this full-featured radio/audio sys- tem. COMPACT DISC CHANGER - Radio Power Switch Optional The radio power switch lets you connect the dash radio to the coach batteries with the ignition The remote CD changer is located out of sight switch turned off for listening while parked.
  • Page 43: Driving Your Motor Home

    SECTION 2 DRIVING YOUR MOTOR HOME CB Wires (in plastic sheath) Press and hold while turning ignition key for emergency starting power if engine battery is dead. SWR Adjustment To adjust CB antenna SWR (standing wave AUXILIARY BATTERY (Aux. Batt) ratio), turn the adjusting rings of the antenna to SWITCH achieve the lowest SWR reading.
  • Page 44: Hydraulic Coach Leveling System

    SECTION 2 DRIVING YOUR MOTOR HOME Leveling System Control Panel CAUTION The CB radio could become damaged if CB antenna SWR is not adjusted before operating CB radio. HYDRAULIC COACH LEVELING SYSTEM Your coach is equipped with a 4-point HWH hydraulic leveling system.
  • Page 45: Slideout Room Extension

    SECTION 2 DRIVING YOUR MOTOR HOME CAUTION Do not try to drive vehicle unless ‘TRAVEL’ light is glowing with igni- tion switch on. Do not try to drive the vehicle until the air suspension system has built up sufficient pressure if you have used the coach leveling system or have used the DUMP button to manually exhaust the air suspension system.
  • Page 46 SECTION 2 DRIVING YOUR MOTOR HOME Your coach is equipped with a galley/living room slideout extension to enlarge your living area at the push of a button. The slideout room extends and retracts by hydraulic mechanisms with an electronic control system. The lounge slideout switch is located on the lower right dash bezel.
  • Page 47 SECTION 2 DRIVING YOUR MOTOR HOME • Level the coach. • Set the Parking Brake. An interlock relay system will then provide power to the slide- out control switches. • Release travel straps (galley). • Press slide-out switch and hold until room is fully extended, then release switch.
  • Page 48 SECTION 2 DRIVING YOUR MOTOR HOME If Slideout Room Will Not Operate (Troubleshooting) WARNING • The chassis battery may be low on charge. Press the Aux. Start switch on the dash to the momentary (MOM) position while pressing Stop engine, place transmission in the slide-out control switch.
  • Page 49 • Remove the heating registor from the floor (2 • See an authorized Winnebago Industries screws) and place the winch base into the dealer for service of the room extension sys- floor duct as shown.
  • Page 50 SECTION 2 DRIVING YOUR MOTOR HOME Step 2B - (For Models 36G & 39K with Flat Floor Slideout) • A wheel (lug) nut wrench is used to crank the room inward. You may use the wrench sup- plied wth the coach (in one of the storage compartments) or any type of lug wrench of the same nut size.
  • Page 51 If an apparent cause is not found, call the NOTE: When the system has been corrected, check hydraulic fluid level and refill res- number on your Winnebago Industries Premium ervoir as necessary. Press the Retract Roadside Assistance card. They will dispatch a...
  • Page 52 SECTION 2 DRIVING YOUR MOTOR HOME voir, or between the two marks on the breather cap dipstick shown in the following illustration. *NOTE: If you do not know the model number of your coach, check the Vehicle Certifica- tion Label on the wall panel to the left of the drivers seat.
  • Page 53: Section 3: In Case Of Driving Emergency

    When it is necessary to leave the vehicle, the Winnebago Industries does not assume re- flasher system will continue to operate with the sponsibility for damage incurred while towing ignition key removed.
  • Page 54: Jump Starting

    SECTION 3 IN CASE OF DRIVING EMERGENCY NOTE: Know and obey all state and local towing CONNECTING JUMPER regulations. Tow at reduced speed. CABLES 1. Make sure that the other vehicle has a 12- JUMP STARTING volt battery and negative ground compatible If your coach will not start from the automo- with your vehicle’s electrical system.
  • Page 55: Connecting A Battery Charger

    SECTION 3 IN CASE OF DRIVING EMERGENCY 9. Reverse the above sequence EXACTLY when removing the jumper cables. Start by WARNING removing the cable from the ground location on the engine first, then continue in reverse Operating a vehicle under a severe sequence.
  • Page 56 SECTION 3 IN CASE OF DRIVING EMERGENCY necessary. Make sure there are no broken belts, pulleys or hoses before adding any coolant to the coolant reservoir. For further information about overheating, consult your Freightliner chassis operating guide and Caterpillar Diesel Engine manual.
  • Page 57: Loading The Vehicle

    SECTION 4 TRAVELING WITH YOUR MOTORHOME (See also SAFETY PRECAUTIONS, Section 1 of this manual.) CAUTION The weight of the loaded vehicle LOADING THE (including options, attachments, pas- VEHICLE sengers, water, fuel, luggage and all other cargo) must not exceed the NOTE: Your motor home’s load capacity is des- GVWR or GAWR of either axle.
  • Page 58 SECTION 4 TRAVELING WITH YOUR MOTOR HOME grain storage elevators have scales available. If You will receive a weight ‘ticket’ that states you don’t know of a truck scale in your area, your current Front Gross Axle Weight, Rear look in the Yellow Pages for entries such as Gross Axle Weight and Gross Vehicle Weight.
  • Page 59: Maximum Occupancy

    SECTION 4 TRAVELING WITH YOUR MOTOR HOME To calculate the CCC, Winnebago uses vehi- cle sleeping capacity, however your coach may be equipped with more belted seating positions than sleeping positions to give passengers a choice of seating arrangements. You may use all of the belted seating positions providing you stay within your vehicle’s GVWR listed on the...
  • Page 60: Pre-Travel Check List

    SECTION 4 TRAVELING WITH YOUR MOTOR HOME the Vehicle” and “Weighing Your Loaded Vehi- cle” for explanation of these weight ratings. Al- CAUTION ways be aware of the loaded weight of your coach and the weight of any towed vehicle. Exceeding any of the recommended Because of individual vehicle use and loading gross vehicle weight ratings may re-...
  • Page 61: Travel Tips

    SECTION 4 TRAVELING WITH YOUR MOTOR HOME - TV Antenna/Satellite Dish - Make certain the days clothing in a plastic bag and label the antenna and dish are lowered and seated in bag with the child’s name and day of the their support cradles.
  • Page 62: Nighttime Driving

    SECTION 4 TRAVELING WITH YOUR MOTOR HOME · Follow instructions of local authorities. weather. Whether you travel the high mountain Leave immediately when advised to do so. terrain, the lower deserts and flatland or the Many lives have been lost because people did plains of the midwest, the weather is always with not heed warnings.
  • Page 63: Mountain Driving

    SECTION 4 TRAVELING WITH YOUR MOTOR HOME · Use care when passing other vehicles. Your motor home is a longer vehicle than a car, and CAUTION you may have a more difficult time knowing when to pull back into your lane. If possible, Observe the engine temperature have another person in the coach help you gauge more frequently than normal.
  • Page 64: Effects Of Prolonged Occupancy

    SECTION 4 TRAVELING WITH YOUR MOTOR HOME Hydraulic Leveling System See Coach Leveling Systems on page 2-21 for operating information. EFFECTS OF PROLONGED OCCUPANCY Your motor home was designed primarily for recreational use and short term occupancy. If you expect to occupy your coach for an extended period, be prepared to deal with condensation and humid conditions that may be encountered.
  • Page 65: Section 5: Lp Gas System

    SECTION 5 LP GAS SYSTEM (See also Safety Precautions, Section 1 of this at each tank filling. Also inspect before and manual.) after each trip, and any time trouble is sus- pected. · Turn the LP supply valve off when not using the LP gas system.
  • Page 66: Selecting Lp Fuel Types

    SECTION 5 LP GAS SYSTEM SELECTING LP FUEL TYPES LP TANK SYSTEM We recommend using straight propane in your The storage reservoir for the LP gas system is LP tank. Propane gas is commonly available at a horizontally mounted tank which is permanent- all LP gas outlets in the U.S.
  • Page 67: Air In The Lp Gas Tank

    SECTION 5 LP GAS SYSTEM NOTE: The LP tank is equipped with an auto- matic 80% stop-fill device. TRAVEL WITH LP GAS It is illegal for vehicles equipped with LP tanks to travel on certain roadways or through LP Gas Tank Capacity: certain tunnels in the U.S.
  • Page 68: Regulator

    SECTION 5 LP GAS SYSTEM REGULATOR the temperature becomes colder, it is increasingly harder for the liquid LP gas to vaporize. At the The pressure regulator is protected from the same time, the demand for LP to produce heat in- elements by a plastic cover which should be left creases to the point where the system cannot in place at all times.
  • Page 69: Winter Use Of Lp Gas

    SECTION 5 LP GAS SYSTEM LP GAS ALARM - See page 1-2. WINTER USE OF LP GAS Due to vaporization characteristics of LP gas, it is important that the winter camper knows how to most efficiently use the LP system. The vapor- ization rate of LP gas decreases in a direct rela- tionship to a decrease in temperature.
  • Page 71: Section 6: Electrical Systems

    SECTION 6 ELECTRICAL SYSTEMS (See also Safety Precautions, Section 1 of this manual.) Your coach is equipped with an electrical sys- tem consisting of two separate voltages; a 12-volt DC system and a 110-volt AC system. The 12- volt system consists of two internal power sources, while the 110-volt system is operated from an outside power source, or from the optional 110-volt generator or 110-volt inverter...
  • Page 72: Connecting The Shoreline

    SECTION 6 ELECTRICAL SYSTEMS CONNECTING THE SHORELINE To connect to an external source, remove the cord from the storage compartment and plug it into a suitable 50-amp power receptacle to pro- vide external power to the coach and converter/ charger system. NOTE: Some parks do not have 50-amp service available, so you will need to connect to a standard 30-amp service pole using an...
  • Page 73: Powerline Energy Management System (Ems)

    SECTION 6 ELECTRICAL SYSTEMS Park Fuses or Breakers Most campgrounds are equipped with a fuse or circuit breaker at the receptacle. This protects POWER CONVERTER the park’s wiring, as well as the power cord on SYSTEM your vehicle, from electrical damage. If electrical power fails, contact the park attendants and have The power converter changes 110-volt AC them check the fuse or breaker for your supply...
  • Page 74: 110-Volt Circuit Breakers

    SECTION 6 ELECTRICAL SYSTEMS AC input source from overloads. See the Heart Interface operation information for complete explanation and instructions on this system. House 12V Breakers (below refrigerator) Inverter Charger Unit Location *Typical view of breaker panel. Actual fuse or breaker labels may vary according to appliance and equipment op- tions.
  • Page 75: Charging Section

    SECTION 6 ELECTRICAL SYSTEMS for an extended period of time or by obstruction of ventilation to unit. NOTE: 12-volt lights and motors will automati- cally draw from battery power in this event. The thermal breaker will reset itself after a cool-down period, and the lights and motors will resume operating from the converter.
  • Page 76: Auxiliary 110-Volt Generator

    SECTION 6 ELECTRICAL SYSTEMS If the GFCI keeps tripping, have the electrical AUXILIARY 110-VOLT system checked and repaired if necessary before GENERATOR using again. The GFCI outlets are located in the bath and Consult the generator manufacturer’s infor- galley areas of the vehicle. mation provided in your Owner InfoCase for instructions on operation, troubleshooting and maintenance.
  • Page 77 SECTION 6 ELECTRICAL SYSTEMS switches in two locations inside the coach; in manufacturer’s manual. Then see the follow- addition to the switch on the generator itself: ing electrical load chart to estimate your typ- ical loads. · Instrument Panel · Systems Monitor Panel (One Place) Stopping The generator starter circuit does not rely on •...
  • Page 78: Operation Warnings And Cautions

    SECTION 6 ELECTRICAL SYSTEMS OPERATION WARNINGS AND CAUTIONS 12-VOLT DC SYSTEM The DC voltage system consists of the auto- WARNING motive batteries and the 12-volt coach auxiliary batteries. The exhaust of all internal combus- tion engines contains carbon monox- 12-VOLT FUSES AND CIRCUIT ide (CO).
  • Page 79: Solar Charger Panel

    SECTION 6 ELECTRICAL SYSTEMS NOTE: The solar battery charger is not intended Auto Chassis 12-Volt Breaker Panel to make the coach battery system “main- tenance free.” The solar panel will not completely compensate for continuous low amperage draw from components such as the LP gas leak detector, the clock in the dash radio and the radio sta- tion memory circuitry, for example.
  • Page 80: House Batteries

    SECTION 6 ELECTRICAL SYSTEMS or sulfating, and prevents the battery from either releasing or accepting a charge. If this condition occurs, the battery must be replaced. If a battery does not contain at least 80% charge during freezing temperatures, the electro- lyte can freeze and crack the battery case.
  • Page 81: Battery Condition Meter

    SECTION 6 ELECTRICAL SYSTEMS · Clean and tighten battery terminals and have BATTERY CONDITION METER the specific gravity checked at least once a See related item under “Monitor Panel” in sec- year. tion 8, Appliances. · Every two months, or more often in hot AUX.
  • Page 83: Section 7: Plumbing Systems

    SECTION 7 PLUMBING SYSTEMS FRESH WATER SYSTEM FRESH WATER TANK FILLING PROCEDURES: Always fill the fresh water tank at an approved Fresh Water Tank..86 gal. potable water filling facility or a known purified drinking water source. The fresh water system provides water to the galley sink, shower, bathroom lavatory, toilet and To Pressure Fill Water Tank from City Water water heater.
  • Page 84: Water Pump

    SECTION 7 PLUMBING SYSTEMS using an in-line water pressure regulator to prevent damage to any components, connections and seals in your fresh water system. A water pressure regulator may be obtained from any well stocked RV deal- ership retail center and some retail discount centers.
  • Page 85 SECTION 7 PLUMBING SYSTEMS To Clean Pump Strainer 7. Check to be sure pump stops soon after all faucets have been closed. • Push the flat inlet cover in towards the 8. Pump is now ready for automatic operation. rounded bowl section and twist counter- Pump will start when a faucet is opened and clockwise about 1/4 turn to disengage from stop when the faucet is closed.
  • Page 86: External Water Supply (City Water)

    SECTION 7 PLUMBING SYSTEMS WARNING Chlorine is poisonous - recap bottle and clean utensils after use. Never use automotive type antifreeze in your potable water system as it is poisonous. EXTERNAL WATER SUPPLY (“City Water”) 4. Turn on the external water source (faucet valve).
  • Page 87: Exterior Shower

    SECTION 7 PLUMBING SYSTEMS • Insert a new water filter cartridge up into the filter head as far as possible and turn it clock- wise a quarter turn. • Lower valve handle to lock filter and restore water flow. See “Winterizing the Water Purifier System” in Section 10.
  • Page 88: Waste Water System (Holding Tanks)

    SECTION 7 PLUMBING SYSTEMS WASTE WATER SYSTEM (HOLDING TANKS) The drainage system is self-contained and uses two separate holding tanks to contain the waste water until it can be dumped at an appro- priate waste water disposal site. This means you can use the toilet, sinks and shower even in areas where utility hookups are not available.
  • Page 89: Using On-Site Sewer Hook-Ups

    SECTION 7 PLUMBING SYSTEMS 4. Close sewage valve and open waste (grey) 3. Attach a garden hose from a city water water dump valve with a quick pull. Close hydrant to the Flushing System inlet fitting valve handle as soon as tank is empty. in the water system compartment.
  • Page 90: Utility Light

    SECTION 7 PLUMBING SYSTEMS When using a sewer hook-up, keep the dump The fresh water tank drain valve is operated valves closed until a tank becomes full or when by pulling on a T-handle for a cable that is preparing to leave the site. This keeps the solids located in in the waste dump valve compartment.
  • Page 91 SECTION 7 PLUMBING SYSTEMS valves’ which are open when parallel to the line Models 32’ & Workhorse 39’: Place the exte- (in-line) and closed when perpendicular (at a rior shower head on the ground and open the right angle) as shown. shower faucets to drain the water lines on these See the following photos and descriptions for models.
  • Page 92: Holding Tank Capacities

    SECTION 7 PLUMBING SYSTEMS HOLDING TANK CAPACITIES Black Water Holding Tank Models 32T, 36G & 39W ......................52 gal. Models 34H & 39K ........................48 gal. Grey Water Holding Tank Model 32T ..........................42 gal. Models 34H & 39K ........................52 gal. Models 36G &...
  • Page 93: Refrigerator

    SECTION 8 APPLIANCES & INTERIOR FEATURES (See also Safety Precautions, Section 1 of A small round bubble level is provided with your refrigerator. Place the bubble level on the this manual.) bottom surface of the refrigerator and watch the NOTE: Some items described in this section may position of the bubble in relation to the circle in be optional and, therefore, may not be in top of the level.
  • Page 94 SECTION 8 APPLIANCES & INTERIOR FEATURES Normal vehicle leveling to provide comfort for the occupants is satisfactory for refrigerator operation. This will be well within the operation limits of 3° off-level side-to-side and 6°off-level front-to-back. OPERATING INSTRUCTIONS The ON/OFF button turns the refrigerator on or off.
  • Page 95 SECTION 8 APPLIANCES & INTERIOR FEATURES During operation in the AUTO mode, when operating controls will select an alternate power a higher priority power source becomes avail- source (AUTO Mode) or MANUAL mode, will able, the operating controls will cease using the revert to a stand-by mode in which an alarm will current power source and will switch to the sound and code A1 will be displayed in the cen-...
  • Page 96 SECTION 8 APPLIANCES & INTERIOR FEATURES position. This shuts off all DC power to the light Operating the Ice Maker and humidity heater and allows the refrigerator 1. Connect the coach shoreline to a 110VAC door to be left open for airing without draining source and switch the refrigerator to AUTO the battery.
  • Page 97 SECTION 8 APPLIANCES & INTERIOR FEATURES bin to the freezer, remember to lower the 5. Let the ice maker cycle and dump the first shut-off arm (on). If the arm is up, the ice batch of ice. maker will not operate. Troubleshooting the Ice Maker 1.
  • Page 98: Lp Gas Cooktop

    SECTION 8 APPLIANCES & INTERIOR FEATURES 9. Water over-filling molds: A. Excessive water pressure. B. Faulty water solution - stuck on. 10. Water not freezing: A. Refrigerator problem. 11. Ice not ejecting: A. 110VAC power not connected. B. Mold heater not working - replace ice maker.
  • Page 99: Microwave/Convection Oven

    SECTION 8 APPLIANCES & INTERIOR FEATURES WARNING IT IS NOT SAFE TO USE COOKING APPLIANCES FOR COMFORT HEATING Cooking appliances need fresh air for safe operation. Before operation 1. Open overhead vent or turn on exhaust fan. 2. Open window FAILURE TO COMPLY COULD RESULT IN DEATH OR SERIOUS INJURY.
  • Page 100: Oneplace Systems Monitor Panel

    SECTION 8 APPLIANCES & INTERIOR FEATURES See the manufacturer’s information in your Owner InfoCase for instructions on replacement of light bulbs and grease filter elements. One Place Monitor Panel Generator Start/Stop Switch See Section 6, Electrical Systems for genera- SYSTEMS MONITOR LACE tor start-up and shut-down instructions.
  • Page 101: Lp Gas Level

    SECTION 8 APPLIANCES & INTERIOR FEATURES The approximate water levels are measured by For your convenience, a switch is also located sets of electronic probes in the sides of the tanks, in the water center compartment. so the water must be touching a probe to register at that level.
  • Page 102: Washer Dryer

    SECTION 8 APPLIANCES & INTERIOR FEATURES • A 12-volt battery typically registers any- where from 12.5V to 13V when adequately charged. • Voltage below 12V indicates a discharged condition; 11.5V or less is dead. • Voltage above 13V typically indicates that the battery is being charged by the inverter charger system.
  • Page 103 • If you cannot reach a Winnebago Industries dealer or a local gas supplier, call the fire department. • Have the source of the leak corrected before using the LP gas system again.
  • Page 104 SECTION 8 APPLIANCES & INTERIOR FEATURES you don’t smell gas, go to the next step. 5. Turn on LP gas main tank valve. 6. Turn on the water heater switch on the moni- tor panel. You may hear a clicking noise as the ignition element begins working.
  • Page 105: Motor Aid

    SECTION 8 APPLIANCES & INTERIOR FEATURES 2. Open a faucet in the motor home to relieve water pressure. CAUTION 3. Pull the handle of the P-T valve straight out and allow water to flow until it stops. Any leak in the heat exchanger or its supply or return lines could cause loss of coolant and subsequent engine fail- ure.
  • Page 106: Lp Gas Furnace (Suburban)

    SECTION 8 APPLIANCES & INTERIOR FEATURES For Further Information LP GAS FURNACE Please see the Suburban furnace operating (SUBURBAN) instructions provided in your Owners InfoCase for further information, including operating pre- To Start Up: cautions, and periodic maintenance. 1. Open the LP gas tank valve by turning fully counterclockwise 2.
  • Page 107: Heat Pump

    SECTION 8 APPLIANCES & INTERIOR FEATURES Digital Thermostat Display ting. The display will show current room The digital display normally shows current temperature. room temperature, with the word “ROOM” in small letters at the left side of the display. When HEAT PUMP Your coach is equipped with an air source heat you press the temperature selector button up or...
  • Page 108: Central Air Conditioner

    SECTION 8 APPLIANCES & INTERIOR FEATURES If the furnace must assist the heat pump three times in a row, the thermostat will shut down the heat pump for two hours and the furnace will take over as the heat source. After two hours the heat pump will become active again and try to be CENTRAL AIR CONDITIONER the primary heat source.
  • Page 109: Tv Antenna

    SECTION 8 APPLIANCES & INTERIOR FEATURES • Slide the filter out of the bracket assembly at the passenger side of the cabinet. • Slide the new filter into the bracket, being TV ANTENNA careful to observe airflow markings on the edge of the filter.
  • Page 110: Digital Satellite Television System

    SECTION 8 APPLIANCES & INTERIOR FEATURES To operate amplifier, turn on power switch. A red indicator light will glow while the signal amplifier is in use. Lowering Antenna to Travel Position - Rotate antenna until pointer on rotating knob aligns with pointer on ceiling plate. The TV jack plates are mounted in various lo- CAUTION cations throughout the coach.
  • Page 111: Video Selector System

    SECTION 8 APPLIANCES & INTERIOR FEATURES mitted in digital format so the quality is equal to This means one person can watch a ball game laser disc or CD. coming in on the roof antenna on the bedroom See your Winegard RV Digital Satellite TV while another person watches a satellite or Antenna System Owner’s Manual for instruc- cable TV program or video on the front TV.
  • Page 112: Exterior Entertainment Center

    SECTION 8 APPLIANCES & INTERIOR FEATURES • ANT = Connects to the roof antenna. through the hatch in the bottom of the compart- • VCR = Connects selected TV to the VCR/ ment so the door can remain shut while connect- DVD player.
  • Page 113: Table And Chairs

    SECTION 8 APPLIANCES & INTERIOR FEATURES TABLE AND CHAIRS The dinette table can be expanded with a leaf when needed. The pull-out leaf is concealed in a pocket beneath the sidewall end of the table. Lower the leaf into position and slide the table top toward the wall.
  • Page 114 SECTION 8 APPLIANCES & INTERIOR FEATURES WARNING Be sure all loose items are secured or stored properly while the vehicle is in motion. Possible overlooked items such as canned goods or small appli- ances on the countertop, cooking pans on the range, or free-standing furniture items can become danger- ous projectiles during a sudden stop.
  • Page 115: Rest Easy Multi-Position Lounge

    SECTION 8 APPLIANCES & INTERIOR FEATURES To Revert to Dinette: 1. Replace the table onto the wall support and lower the table leg. 2. Make sure that the table leg is secured into the floor support bracket and the leg brace is locked.
  • Page 116: Swivel Glider Lounge Chair

    SECTION 8 APPLIANCES & INTERIOR FEATURES and must be unlatched to push back in when stowing the footrest. CAUTION To not recline the lounge completely flat unless the footrest trundle section is extended. Do not occupy the lounge when elevating the seatback from the flat bed position to upright lounge position.
  • Page 117 SECTION 8 APPLIANCES & INTERIOR FEATURES ® SLEEP NUMBER by Select Comfort NOTE: Before Traveling - If you plan to travel with your Sleep Number mattress into mountainous regions, either (1) tempo- rarily disconnect the mattress from the pump hose to allow air to escape or (2) partially deflate the mattress chamber.
  • Page 118 SECTION 8 APPLIANCES & INTERIOR FEATURES Using Your Sleep Number Remote The buttons of the remote are contoured to be easily distinguished even in the dark if neces- sary. The ‘firmer’ button has a slight dome shape and the ‘softer’ button is slightly dished. STEP 3.
  • Page 119 SECTION 8 APPLIANCES & INTERIOR FEATURES Altering Your Sleep Number: going through this process, contact a Select Unlike an innerspring mattress, a Sleep Comfort Customer Service Representative at 1- Number bed can be personalized at any time to 800-318-2231. Please have your Sleep Journal the changing condition of your body.
  • Page 120: Fresh Water Toilet

    SECTION 8 APPLIANCES & INTERIOR FEATURES • Don’t dispose of sanitary napkins or other non-dissolving items in the toilet. • Don’t put automotive antifreeze or caustic chemicals, such as laundry bleach or heavy FRESH WATER TOILET detergents into the toilet or holding tank. These products may damage plastic or rub- ber parts in the system.
  • Page 121: Slider Windows

    SECTION 8 APPLIANCES & INTERIOR FEATURES The fan speed switch allows you to adjust the and gently free the glass with your fingers. A pe- riodic light dusting of talcum powder on the gas- amount of circulation you need at any time. ket should prevent this from recurring.
  • Page 123: Roof

    Recaulking, if necessary, is quite simple. Appro- to-roof seams, etc., should also receive immedi- priate compounds are sold at Winnebago and ate attention. Delaying these repairs may allow Itasca dealers, and the materials are quickly and water leakage and result in damage to interior easily applied.
  • Page 124: Care Of Stripes And Decals

    This will enhance the gelcoat’s gloss and color and prevent stains. It is COMPARTMENT DOORS best to let your Winnebago Industries RV dealer Apply powdered graphite lubricant to com- evaluate the situation before using an automotive partment door latches periodically as necessary polishing compound.
  • Page 125: Vinyl Fabrics

    SECTION 9 CARE & MAINTENANCE can detract from the appearance and shorten the ceive immediate attention. Consult a professional lift of carpet and fabrics. carpet and upholstery cleaner for assistance. Upholstery Leather Upholstery - Driver/Co-Pilot Seats & Sofa - (Optional) Some fabrics used in this motor home may The optional leather seats are made of top contain fire retardant and lightfastness additives...
  • Page 126 SECTION 9 CARE & MAINTENANCE Care of Ceiling Fabric response is the best, especially when done in con- While using your coach, your ceiling fabric junction with the proper cleaner from the type of may become soiled and require spot cleaning stain.
  • Page 127: Cabinetry

    SECTION 9 CARE & MAINTENANCE NOTE: In many cases listed above, repeated NOTE: Cabinetry and furniture items through- steps may be required to fully extract out this motor home are constructed ei- contaminant from material. Items listed ther partially or completely of real above with (*) may also be removed hardwoods.
  • Page 128 SECTION 9 CARE & MAINTENANCE Always use a cutting board rather than slicing Galley Sink - Care and Cleaning Instructions foods directly on your countertop. The underside The galley sink is made from a remarkably of one of your sink covers will provide an easily tough material and has been designed and engi- accessible cutting surface.
  • Page 129: Vinyl Wallboard

    SECTION 9 CARE & MAINTENANCE VINYL WALLBOARD removing ice from the mirrors to protect the re- flective surfaces. Decorative vinyl covered wallboards may be Door locks and hinges should be lubricated cleaned with a mild soap and water solution. Do periodically with powdered graphite to ensure not use solvents or abrasive cleaning products.
  • Page 130: Engine Top Cover

    SECTION 9 CARE & MAINTENANCE • Engine Coolant Overflow Bottle several turns. Drain any water deposits from the • Transmission Dipstick/Fill Tube canister until clean diesel fuel flows from the • Air Filter Restriction Indicator valve. Close valve by hand. Do not over tighten. •...
  • Page 131: Suspension Alignment And Tire Balance

    SECTION 9 CARE & MAINTENANCE See the Vehicle Certification Label affixed to WINDSHIELD WASHERS AND the wall near the driver’s seat for tire informa- WIPERS tion. See your chassis operating guide for recom- WARNING mendations, precautions and replacement infor- mation on washers and wipers. Make sure all replacement tires are of the same size and ply rating as those Loading the Vehicle...
  • Page 132 SECTION 9 CARE & MAINTENANCE The circuit breakers will pop outward if they are tripped. Simply push in to reset. Always replace plug-in type fuses with those of the same amperage size. Twist Locks to Remove Cover Automotive Fuse/Breaker (Behind “Hood” Panel) BAD FUSE GOOD FUSE PLUG-IN FUSES...
  • Page 133: Section 10: Storing Your Motor Home

    SECTION 10 STORING YOUR MOTOR HOME Close dump valves and refit the dust cap PREPARING VEHICLE FOR onto the drain outlet. STORAGE 2. Level the motor home and drain the entire plumbing system as described in the follow- Properly preparing your vehicle for storage ing steps.
  • Page 134 SECTION 10 STORING YOUR MOTOR HOME NOTE: If your coach is equipped with the refrig- NOTE: Before using again the following erator ice maker option, the ice maker spring: water lines must also be drained. See “Winterizing the Ice Maker” on page •...
  • Page 135 (A “blow-out” plug can sink drain and shower drain. This prevents be purchased at any Winnebago or Itasca any holding tank odors from entering the dealer. P/N 701705-01-000.) coach during storage.
  • Page 136: Rv Antifreeze Water Line Winterization Systems

    SECTION 10 STORING YOUR MOTOR HOME tem. This product is available from ing. If connecting a charger directly to bat- your dealer and from most RV supply teries, turn the Aux. Battery switch off to stores. Follow directions on the con- avoid electrical arcing when attaching and tainer to determine the correct detaching charger clamps.
  • Page 137: Removal From Storage

    SECTION 10 STORING YOUR MOTOR HOME pump, and uses the water pump to draw non- from dropping down behind the machine.) toxic RV water system antifreeze into the water 2. Set the machine to fill on regular cycle and lines. This feature is located in the water center WARM wash.
  • Page 138 SECTION 10 STORING YOUR MOTOR HOME and close flush valve. 6. Add a few gallons of water to the fresh water tank and check for leaks especially at junc- tions. Also make sure all hangers and sup- ports are securely in place. Sanitize the water system as outlined under “Disinfecting the Fresh Water System”...
  • Page 139 INDEX 110-Volt AC System........6- 1 Compact Disc Changer ....... 2- 21 110-Volt Circuit Breakers......6- 4 Condenser Coils.......... 8- 17 110-Volt Receptacles ........6- 5 Connecting A Battery Charger ..... 3- 3 12-Volt Chassis Circuit Breakers ....6- 8 Connecting Jumper Cables ......
  • Page 140 INDEX Fuel/Water Separator ........9- 8 OnePlace Systems Monitor Panel....8- 8 Options and Equipment ........ 0- 2 Gas/Electric Water Heater ......8- 10 Owner’s InfoCase ......... 0- 2 General Warnings ......... 1- 1 Generator Hourmeter ........6- 7 Power Converter System ......6- 3 Ground Fault Circuit Interrupter....
  • Page 141 INDEX Suspension Alignment and Tire Balance..9- 9 Swivel Glider Lounge Chair ....... 8- 24 SWR Adjustment ........2- 22 Table and Chairs ......... 8- 21 Thermal Overload Protector ......6- 5 Tires .............. 9- 8 Trailer Wiring Connector......6- 11 Travel Tips ............
  • Page 143 IMPORTANT SERIAL NUMBERS Motor Home (Coach): Year _________ Model ___________________ Serial _____________ Chassis: Make ___________________ Serial (VIN) ______________ Roof Air Conditioner: Brand ___________ Model ____________ Serial _ ___________ Furnace: Brand ___________ Model ____________ Serial _ ___________ Water Heater: Brand ___________ Model ____________ Serial _ ___________ Power Converter: Brand ___________ Model ____________ Serial _ ___________ 110-Volt Generator:...
  • Page 144 MAINTENANCE RECORD Odometer Date Mileage Description of Service Cost...
  • Page 145 FUEL & OIL RECORD Odometer Fuel Odometer Fuel Date Mileage Gal. Qts. Cost Date Mileage Gals. Qts. Cost...
  • Page 146 FUEL & OIL RECORD Odometer Fuel Odometer Fuel Date Mileage Gal. Qts. Cost Date Mileage Gals. Qts. Cost...

This manual is also suitable for:

2004 meridian itasca

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