Plymouth Pl4S Service Manual page 7

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TABLE OF CONTENTS--Cont'd
5
Page
15. Replacement of camshaft
bearings . . . .. . . . . • . . . .. . . 112
16. Replacement of connecting rod
and piston assembly. . • . . . . . 112
17 •• Reconditioning of cylinder walls 112
18. Fitting pistons . . . . . . . . . . . • . . 112
19. Replacement of piston rings. . . . 113
20. Replacement of piston pins
(pistons removed). . . . . . . . . 114
21. Replacement of connecting rod
bearings . . . .. . . . . . . . . . . . . 114
22. Replacement of crankshaft
(main) bearings . . . . . . . . . . . 115
23. Checking crankshaft end play. . 115
24. Installation of crankshaft bearing
oil seals . . . . . . . . . . . . . . . . . . 116
25. Replacement of flywheel . . . . . . 116
26. Engine Oiling System. . . . . . . . 116
27. Removal and installation of oil
pan and strainer. . . . . . . . . . . 116
28.- Removal and installation of oil
pump ................... 117
SECTION X-EXHAUST SYSTEM
1. Disassembly and assembly of
manifold heat control. . . . . . . 118
2. Replacement of exhaust pipe
and muffler . . . . . . . . . . . . . . . 118
3. Replacement of intake and
exhaust manifold gaskets. . . . 118
SECTION XI-FRAME
1. Frame alignment . . . . . . . . . . . . 119
Frame alignment diagrams .. 120-123
SECTION XII--FUEL SYSTEM
Data and specifications . . . . . . . 126
1. Description of carburetor. . . . . . 125
2. Disassembly of carburetor. . . . . 125
3. Assembly of carburetor. . . . . . . . 125
4. Adjusting idle speed of carburetor 125
5. Accelerating pump setting. . . . . 125
6. Replacement of main metering jet 125
7. Adjustment of carburetor float
level ..... , . . . . . . . . . . . . . . 125
8. Cleaning
carburetor
air cleaner. 127
9. Description of fuel pump... . . . 127
10. Disassembly of fuel pump. . . . . . 127
11. Assembly of fuel pump. . . . . . . . 127
:2. Testing fuel gauge ............ 130
13. Calibrating fuel gauge
(dash unit) ............... 130
SECTION XIII-GENERATOR
Data and specifications. . . . . . . . 132
1. Description . . . . . . . . . . . . . . . . . 133
2. Disassembly of generator. . . . . . 133
3. Removal of field coils. . . . . . . . . 136
4. Installation of field coils. . . . . . . 136
5. Assembly of generator. . . . . . . . 136
6. Testing generator on test stand .. 137
7. Testing generator on engine. . . . 138
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SECTION XIV-GENERATOR REGULATOR
Data and specifications. . . . . . . . 140
1. Testing and adjusting generator
regulator (1940-42) ........ 139
·2. Testing and adjusting cut-out
relay ( 1936-39) . . . . . . . . . . . 142
3. Testing and adjusting circuit
breaker and voltage regulator
( 1936-39) . .. .. . .. .. .. . ..
142
SECTION XV-IGNITION SYSTEM
Data and specifications. . . . . . . . 144
1. Description . . . . . . . . . . . . . . . . . 143
2. Disassembly of distributor. . . . . 143
3. Assembly of distributor. . . . . . . . 145
4. Spark plugs . . . . . . . . . . . . . . . . . 147
SECTION XVI-LIGHTING AND WIRING
SYSTEMS
Data and specifications. . . . . . . . 148
1. Description of lights. . . . . . . . . . 149
2. Aiming of headlights. . . . . . . . . . 149
3. Replacement of light bulbs . . . . . 151
4. Description of wiring .... , . . . . . 153
Wiring diagrams .......... 154-164
SECTION XVII-STARTING MOTOR
Data and specifications ..... , . . 165
1. Description . . . . . . . . . . . . . . . . . 165
2. Replacement of starting motor
brushes . . . . . . . . . . . . . . . . 165
3. Disassembly of starting motor. . 165
4. Replacement of starting motor
field coils . . . . . . . . . . . . . . . . 167
5. Assembly of starting motor. . . . . 168 .
6. Testing starting motor . . . . . . . . 169
SECTION XVIII-SHOCK ABSORBERS
Data and specifications. . . . . . . . 171
1. Description .. . .. .. .. .. .. .. .. 171
2. Testing shock absorber operation 171
3. Refilling shock absorbers. . . . . . 172
4. Disassembly of shock absorbers. 172
5. Assembly of shock absorbers. . . . 173
6. Installation of shock absorbers. . 175
SECTION XIX-SPRINGS
Data and specifications. . . . . . . . 178
1. Front spring height. . . . . . . . . . . 177
2. Installation of front spring. . . . . 177
3. Adjustment of front spring
shackles . . . . . . . . . . . . . . . . . 1 77
4.
Inst~ll~tion
of steering shock
ehmmator . . . . . . . . . . . . . . . . 177
5. Installation of rear spring. . . . . . 177
6. Adjustment of rear spring
shackles . . . . . . . . . . . . . . . . . . 178
7. Adjustment of rear spring bolts.. 179
8. Spring clip maintenance . . . . . . 179