Ferroli TEMPRA 30 Installation, Service And User Instructions Manual page 16

Copper wall-mounted system, gas fired boiler for central heating, fan assisted, room sealed compartment, electronic flame ignition and control
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3.04 Top Outlet: Two Pipe Flue System
3.04.1 Two pipe connection
Two separate ducts Ø80 for air intake and fl ue gas discharge can be
directly connected to the boiler. For converson to top outlet (see 3.05)
mount the separate outlet kit
Connect fl ue duct to central hole Ø80 and air duct to left or right air intake hole Ø80. Insert blanking
plate 2 in remaining air intake.
A varied number of accessories for two pipe systems are available from Ferroli (ref. to page 17). Before
installing your system please check via calculation table at 3.04.2 you are not exceeding the maximum
permissible length for the appliance.
Notes on two pipe system installation:
When using the two pipe system the fl ue discharge pipe must have a 25mm air gap when passing through
combustible materials.
Where the fl ue discharge pipe passes through the airing space of an airing cupboard it must be protected by a non
combustible guard or expanded metal giving an annular air gap of at least 25mm.
Where the fl ue discharge pipe passes through a wall containing cavity insulation, a non combustible sleeve must
be fi tted. Additionally a gap of 25mm between the sleeve and the insulation should be provided by cutting back
the insulation or packing loose fi ll bead insulation with mineral fi bre.
Where the fl ue pipe is run through an unheated roof space it should be insulated with non combustible insulating
material to prevent condensation. The fl ue pipe should be supported at intervals of not more than 1.8m and
the support should be preferably below a joint.
3.04.2 Two pipe fl ue system
• Calculating maximum permissible fl ue length.
The calculation method is based on a standard reference parameter (1 metre of horizontal air fl ue 80 diameter 80) for
the maximum length permissible for all the pipes + fi ttings fl ow resistance coeffi cient. In other words, for all components
and pipes in the different installation confi gurations (vertical or horizontal, air or fl ue, etc.) and for all the fi ttings, a
fl ow resistance (reduction) equivalent to
model a maximum pipe length is provided, expressed in
the length of a proposed 2 pipe air-fl ue system, add the fl ow resistance (reduction) in equivalent metres-air. For
every component and fi tting present in the system, and to check that the total is less than the maximum length
the permissible for the boiler model.
IMPORTANT: the pipes and fittings flow resistance (reduction) have been summarised on the following pages. The
fl ow resistance values written refer only to Ferroli pipes and fi ttings.
Calculation routine
1.
Utilise the pipes and fi ttings fl ows resistance tables on the following pages and calculate the total fl ow
resistance in metres-air, by adding the fl ow resistances of the components in the whole air-fl ue system, based
on their position (vertical or horizontal, air inlet or fl ue outlet).
Please note that the same fi tting, identifi ed by a one code (i.e. 1 pipe diameter 80, code KWMA83A), can offer
different fl ow resistances if positioned as air inlet or fl ue outlet, if placed vertically or horizontally.
The fl ow resistance of the special two pipe fl ue-air adapters do not have to be included in the calculation
as they are already included in the maximum length calculation.
2.
For the restrictors, please refer to cap. 3.04 to determinate the correct diaphragm.
3.
Check that the total fl ow resistance calculated is less or equal to 45 metre, the maximum permissible
for Tempra 30.
16
TEMPRA 30
1
Insert blanking plate 2
in remaining air intake
Fig. 16
metre of horizontal air induction pipe is indicated. For every boiler
x
2
metres of horizontal air pipe. In this way, to calculate
n
Ø80
Ø80
FLUE
AIR
1

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