Keating Of Chicago INCREDIBLE FRYING MACHINE Service Manual

Gas fryer

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" " S S e e r r v v i i n n g g T T h h o o s s e e W W h h o o S S e e r r v v e e T T h h e e V V e e r r y y B B e e s s t t " "
® ®
INCREDIBLE FRYING MACHINE™
GAS FRYER
Service Manual
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL
1-800-KEATING
www.keatingofchicago.com
IFM Pre 2000 0608
06/08

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Summary of Contents for Keating Of Chicago INCREDIBLE FRYING MACHINE

  • Page 1 “ “ S S e e r r v v i i n n g g T T h h o o s s e e W W h h o o S S e e r r v v e e T T h h e e V V e e r r y y B B e e s s t t ” ” ® ® INCREDIBLE FRYING MACHINE™ GAS FRYER...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SECTION I INTRODUCTION SECTION IV MAINTENANCE General ........1 Warranty Repairs .
  • Page 3 POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
  • Page 4: General

    • Keating Klenzer Sample GENERAL • Keating Sea Powder Sample • Drain clean out rod Keating Incredible Frying Machine Gas Fryers (IFM) are designed to give maximum production efficiency, OPTIONS delivering high quality food products. The following design features are incorporated in Keating Incredible Frying Machine Gas Fryers (IFM).
  • Page 5 In order to establish full compliance with Proposition supplier. 65, we attached a yellow warning label to each gas fired appliance manufactured by Keating of Chicago, IMPORTANT: In the event a gas odor is detected, Inc. shut down unit at main shut-off valve and contact...
  • Page 6: Section Ii Installation

    II INSTALLATION LEVELING The fryer will operate at its highest efficiency when properly leveled. Place a level on fryer vessel from side This fryer MUST be installed, inspected, calibrated and to side. For fryers on legs, the bottom foot of the leg is serviced by qualified and/or certified and/or licensed adjustable.
  • Page 7: Gas Connection

    NOTE: It is estimated that half of all service calls made Refer to serial plate for proper gas requirements for your on Keating Incredible Frying Machine Gas Fryers (IFM) particular model. result from an inadequate gas supply. During NOTE: Piping for a battery should be at least 1-1/4"...
  • Page 8: Filling

    FRYER HAS BEEN PROPERLY FILLED WITH OIL. NOTE: We recommend that solid shortening not be used in an Incredible Frying Machine Gas Fryer (IFM) 1. Turn on main power switch. as they are not equipped with a melt cycle. If solid 2.
  • Page 9: Cooking

    COOKING DRAINING Keating Incredible Frying Machine Gas Fryers (IFM) are designed to provide maximum production efficiency WARNING and deliver high quality food products. Low- ALWAYS SHUT THE FRYER OFF COMPLETELY temperature cooking, highly polished stainless steel BEFORE DRAINING. THE FRYER SHOULD BE and a true COLD ZONE mean extended oil life.
  • Page 10: Electronic Timers

    14. Prior to refilling with oil, wipe the inside of the fryer Figure 3-4 vessel making sure all water and Klenzer has been Keating Klenzer removed. and Sea Powder WARNING WATER (IN ANY FORM) AND HOT OIL DON’T MIX!!! 15. Close drain valve. 1.
  • Page 11: Section Iv Maintenance

    (or ship date if we are not notified of an installation date). In the event that your fryer, under warranty, needs repairs other than routine maintenance or cleaning, you are required to contact Keating of Chicago OPTIONAL TIMER (at 1-800-KEATING) before calling a local service OPERATING INSTRUCTIONS company.
  • Page 12: Thermostat Calibration

    B. Thermostat Calibration cycle and then misses its preset temperature by 20°F - 40°F yielding a poor quality product. You will need: If the bulb is too tight, the paper will either not pull One screwdriver with 1/8" wide flat blade through or it will tear.
  • Page 13: Removal/Replacement Of Grease Filter

    Figure 4-3 AIR SHUTTER POSITION BURNER FLAME APPEARANCE Thermostat Bulb Positioning Fully closed Dull red with aqua colored tips Brighter red Bright red-orange with orange haze Desired position Bright red-orange with orange glow Desired position Bright red-orange with faint blue tips Bright red Duller red with faint blue tips or blue at front of burner...
  • Page 14: Trouble Shooting Charts

    VI SERVICE DIAGNOSIS A properly adjusted Keating Incredible Frying Machine Gas Fryer (IFM), with no load, will cycle “On” approximately every 2-1/2 to 3 minutes. Each cycle will last 15 to 25 seconds, ensuring that the temperature setting is held within a narrow band.
  • Page 15 PROBLEM PROBABLE CAUSE SOLUTION Delayed ignition. a. Blower screen not cleaned. a. Clean blower screen. (#13, 14, on page 14). b. Spark electrode gap is incorrect. b. Set proper gap on electrode. (See detail on page 17) c. Gas pressure excessive c.
  • Page 16: Ordering Parts

    WARNING AND OPERATING PLATES All warning and operating plates on the Keating Incredible Frying Machine™ Gas Fryer should be in place at all times. If plates are damaged or lost, replace them immediately. INCREDIBLE FRYING MACHINE™GAS FRYER PARTS LIST...
  • Page 17: Ifm Gas Fryer Assembly I

    NOTE: Part numbers correspond with the Incredible Frying Machine (IFM) Gas Fryer Parts List on Page 13.
  • Page 18: Ifm Gas Fryer Assembly Ii

    NOTE: Part numbers correspond with the Incredible Frying Machine (IFM) Gas Fryer Parts List on page 13.
  • Page 19: Ifm Control Panel Parts List

    Figure 7-1 IFM Control Panel (with or without Basket Lift) ITEM DESCRIPTION PART NUMBER THERMOSTAT 14” 004166 THERMOSTAT 18” & 20” 030833 THERMOSTAT DIAL PLATE 004164 THERMOSTAT KNOB 004163 RETAINING SCREWS 004610 INDICATING LIGHT, BLOWER ON (BLUE) 015120 INDICATING LIGHT, BURNER ON (RED) 015121 INDICATING LIGHT, OVER MAX.
  • Page 20: Ifm Burner Assembly Parts List

    Critical Dimensions for proper spark ignitor gap (Ref. #2). Figure 7-2 IFM Burner Assembly (Right Side Shown) ITEM DESCRIPTION PART NUMBER BURNER REPLACEMENT KIT 016506 (BURNER WITH ITEMS 5 & 6) SPARK ELECTRODE REPLACEMENT KIT NATURAL GAS 052562 LP GAS 052908 OBSERVATION WINDOW ASSEMBLY LENS...
  • Page 21: Ifm Blower/Spark Module Cabinet Parts List

    Figure 7-3 IFM Blower/Spark Module Cabinet ITEM DESCRIPTION 14IFM 18 & 20 IFM SPARK MODULE 019724 019724 RELIGHT KIT 021351 021351 BLOWER 025710 020976 CORD WITH PLUG, 9' 006311 006311 BUSHING, STRAIN RELIEF, PLASTIC 000470 000470 WIRING HARNESS (NOT SHOWN) AIR PLENUM 020816 025960...
  • Page 22: Section Viii Wiring Diagrams

    VIII WIRING DIAGRAMS 14 IFM WOSA — 120V CONNECTION DIAGRAM — KEATING ELECTRONIC TIMERS...
  • Page 23 18 & 20 IFM — 120V CONNECTION DIAGRAM — KEATING ELECTRONIC TIMERS...
  • Page 25 Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. KEATING OF CHICAGO, INC. Phone: (708) 246-3000 FAX: (708) 246-3100 Toll Free 1-800-KEATING (In U.S. and Canada) www.keatingofchicago.com...

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