Keating Of Chicago Gas Fryer Service Manual

Instant recovery gas fryer
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INSTANT
RECOVERY®
GAS FRYER
SERVICE
MANUAL
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL
1-800-KEATING
www.keatingofchicago.com

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Summary of Contents for Keating Of Chicago Gas Fryer

  • Page 1 INSTANT RECOVERY® GAS FRYER SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1-800-KEATING www.keatingofchicago.com...
  • Page 2: Table Of Contents

    Warning and Operating Plates ....14 Gas Fryer Parts List ..... .14 Gas Fryer Assembly .
  • Page 3 POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE. DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
  • Page 4: Safety Precautions

    In order to establish full compliance with Proposition 65, we attached a yellow warning label to each gas fired fryer manufactured by Keating of Chicago, Inc. Carbon monoxide concentrations that would pose a “significant risk” to...
  • Page 5: Section Ii Installation

    Gas Installation CAN/CGA-B149.1 or Propane Installation Code CAN/CGA-B149.2 Installed under a properly designed operating exhaust hood. Connected to the type of gas for which the fryer is manufactured. Pressure regulator installed in the appliance is adjusted for the manifold pressure marked on the serial plate.
  • Page 6: Leveling

    “i” temporarily until you receive the data from your local gas supplier. Connect the fryer to the main gas supply line at the rear of the fryer. The piping should be a minimum of 3/4” IPS supply pipe for a single fryer. Batteries require larger supply lines.
  • Page 7: Electrical Connection

    They are to be provided and installed by others as directed by local codes. NOTE: If more than one gas fryer is on the same supply line, you may require a larger line. Consult your local gas company to assure adequate volume and pressure.
  • Page 8: Lighting

    1. Fill the fryer vessel with oil or MELTED solid shortening up to the “Fill Level” line. BB, TS, CPU and Basket-Lift Models 1. Fill the fryer vessel with oil up to “Fill Level” line. (See Figure 3-1). 2. If solid shortening is used, remove screen and firmly pack solid shortening between the heat transfer tubes.
  • Page 9: Melting

    FRYER SEVERE INJURY MAY RESULT. AA, CMG and BB Models 1. Fill fryer as described on page 4 – Filling. 2. Set thermostat to the desired frying temperature (between 325°F - 335°F). 3. When the oil reaches the desired frying temperature, lower filled basket(s) slowly into the hot oil.
  • Page 10: Shutdown

    Figure 3-4 Drain and drain valve 2. Turn off the fryer and open the door. 3. For front drain fryers, put approved container under drain valve. For fryers with a central filter, slide filter drawer in completely. 4. For front drains slowly turn handle forward to avoid splashing.
  • Page 11: Draining

    And once your fryer vessel is clean, use Keating Klenzer, the finest dry stainless steel polish available, to restore your Keating Instant Recovery® Gas fryer's exterior to its original luster. CAUTION: Disconnect electric power source before cleaning. CAUTION: To avoid damaging the fryer, do not power wash, spray or hose it down while cleaning it.
  • Page 12: Electronic Timers

    RESETTING MOTOR TO PREVENT SERIOUS INJURY WHEN RESET SWITCH IS ENGAGED (SEE FILTER MANUAL). 16. Check thermostat bulb positioning – see page 10. 17. Refill the fryer with new or filtered oil. ELECTRONIC TIMERS The electronic timers provide a clearly visible and accurate display and are very easy to use.
  • Page 13: Section Iv Maintenance

    In the event that your fryer, under warranty, needs repairs other than routine maintenance or clea- ning, you are requested to contact Keating of Chicago (at 1-800-KEATING) before calling a local service company. (Failure to do so may void your warranty).
  • Page 14: Thermostat Bulb Positioning

    3/8” to 1/2” high spread across the entire tube. The burners will ignite almost instantly after the thermostat calls for heat. Every Keating Instant Recovery® Gas Fryer has a number of safety controls to ensure safe operation and guard against component failure. Operation of...
  • Page 15: Trouble Shooting Charts

    Turn fryer and manual gas valve off. Clean e. Push in and latch drain valve handle to a. Verify if size of incoming gas line to fryer b. Turn fryer and manual gas valve off. c. Adjust pilot flame height.
  • Page 16 Reposition radiants. c. Turn fryer and manual gas valve off. Let a. Don’t over fill baskets. b. Fill fryer up to “Fill Level” line as oil c. Boil-out fryer. See pages 8 & 9 – Cleaning d. Reposition or replace radiants.
  • Page 17: Ordering Parts

    WARNING AND OPERATING PLATES All warning and operating plates on the Keating Instant Recovery® Gas fryer should be in place at all times. If plates are damaged or lost, replace them immediately. GAS FRYER PARTS LIST (MODELS WITH UNI-POT) PAGES 15 – 16...
  • Page 18: Gas Fryer Assembly

    GAS FRYER ASSEMBLY AA/CMG CONTROL PANEL TS CONTROL PANEL BB CONTROL PANEL...
  • Page 19: Runner Pilot Assembly

    RUNNER PILOT ASSEMBLY See Page 16 for part numbers.
  • Page 20: Aa And Cmg Control Panel Parts List

    Figure 6-1 AA and CMG Control Panel ITEM DESCRIPTION THERMOSTAT 14CM & 14AA THERMOSTAT 10X11 18 & UP THERMOSTAT DIAL PLATE THERMOSTAT KNOB RETAINING SCREWS FRY/ON/OFF SWITCH PLATE TOGGLE SWITCH, FRY/ON/OFF HI-LIMIT TEST PLATE HI-LIMIT TEST BUTTON NUT WITH BOOT CONTROL PANEL, HOODED HI-LIMIT CONTROL CONTROL PANEL BACK...
  • Page 21: Bb & Ts Control Panel Parts List

    Figure 6-2 BB & TS Control Panel ITEM DESCRIPTION THERMOSTAT 14 THERMOSTAT 10X11, 18 & UP THERMOSTAT DIAL PLATE THERMOSTAT KNOB RETAINING SCREWS SET OF (4) LIGHTS 120V, WITH PLATES PILOT ON MOMENTARY SWITCH TOGGLE SWITCH, FRY/OFF/MELT TOGGLE SWITCH, MAIN ON/OFF HI-LIMIT TEST BUTTON TIMER, ELECTRONIC MELT CONTROL...
  • Page 22: Control Panel Parts List

    Figure 6-3 14" – 24" Basket-Lift Control Panel ITEM DESCRIPTION THERMOSTAT 14TS THERMOSTAT 10X11, 18 & UP THERMOSTAT DIAL PLATE THERMOSTAT KNOB RETAINING SCREWS SET OF (4) LIGHTS 120V, WITH PLATES PILOT ON MOMENTARY SWITCH TOGGLE SWITCH, FRY/OFF/MELT TOGGLE SWITCH, MAIN ON/OFF HI-LIMIT TEST BUTTON TIMER, ELECTRONIC MELT CONTROL...
  • Page 23: 14" Basket-Lift Housing Parts List

    DESCRIPTION MOTOR AND WIRE COVER HOUSING, S/S OR CRS REAR COVER, S/S OR CRS LEFT SIDE CRANK BAR AND CAM (Viewing front of fryer) RIGHT SIDE CRANK BAR AND CAM (Viewing front of fryer) MIRCROSWITCH, MOTOR LIMIT MICROSWITCH, BUZZER LIMIT...
  • Page 24: 18"-24" Basket-Lift Housing Parts List

    Figure 6-5 18" - 24" Basket-Lift Housing, Roller Guide and Transformer Box ITEM DESCRIPTION HOUSING, S/S OR CRS REAR COVER, S/S OR CRS LINEAR ACTUATOR, 24VDC, WITH LIMIT SWITCHES ROLLER FOR LIFT ROD ROLLER PIN ROLLER PIN LOCK LIFT ROD, FOR SPLIT BASKETS BUSHING, PUSH ROD BUSHING RETAINING RING FUSE HOLDER...
  • Page 25: Section Vii Wiring Diagrams

    VIII WIRING DIAGRAMS NOTE: Separate wiring diagrams have been attached to the fryer and on the inside of this manual and should be saved for troubleshooting and maintenance. The wiring diagrams in this section cover standard fryers which may or may not match the diagrams sent with the fryer. Non-standard...
  • Page 29: Service Information

    Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. KEATING OF CHICAGO, INC. Phone: (708) 544-6500 FAX: (708) 544-6505 Toll Free 1-800-KEATING (In U.S. and Canada) www.keatingofchicago.com...

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Instant recovery gas fryer

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