Related Manuals for Keating Of Chicago INSTANT RECOVERY
Summary of Contents for Keating Of Chicago INSTANT RECOVERY
- Page 1 INSTANT RECOVERY® GAS FRYER SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 715 S. 25th AVENUE l BELLWOOD, ILLINOIS l 60104 l 1-800-KEATING...
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Page 2: Table Of Contents
TABLE OF CONTENTS SECTION I INTRODUCTION SECTION V SERVICE DIAGNOSIS Safety Precautions ..... . .1-2 General ....... .11 Trouble Shooting Charts . - Page 3 POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
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Page 4: Safety Precautions
You must maintain this appliance free and clear from In order to establish full compliance with Proposition combustibles. 65, we attached a yellow warning label to each gas fired fryer manufactured by Keating of Chicago, Inc. Carbon monoxide would present concentrations that would pose a “significant risk”... -
Page 5: Section Ii Installation
l Installed in accordance with all local codes, or in II INSTALLATION the absence of local codes, with the current National Fuel Gas Code Z223.1/NFPA 54, Natural Gas Installation CAN/CGA-B149.1 or Propane Installation Code CAN/CGA-B149.2 This fryer MUST be installed, inspected, calibrated and serviced by qualified and/or certified and/or licensed l Installed under a properly designed operating service personnel –... -
Page 6: Leveling
Counter model and floor model fryers must be restrained to prevent tipping when installed in order WARNING to avoid splashing, spilling, etc. of hot liquid. The IF DISCONNECTION OF THE RESTRAINT IS restraining method may be a manner of installation or NECESSARY, IT MUST BE RECONNECTED WHEN by separate means. -
Page 7: Electrical Connection
NOTE: It is estimated that half of all service calls made operation of each fryer is 4” water column for natural on Keating Instant Recovery® Gas fryers result from gas and 10” water column for Propane gas at the an inadequate gas supply. During installation, have a burner manifold. -
Page 8: Lighting
Figure 3-2 CAUTION: Oil expands when heated. The “Fill Level” line has been provided to ensure optimum cooking Rear Drain Operating Handle while ensuring the safety of the operator. Do not overfill the fryer vessel. Figure 3-1 Fill Level Line AA and CMG Models 1. -
Page 9: Melting
COOKING Basket-Lift Model Keating Instant Recovery® Gas Fryers are designed to 1. Fill fryer as described on page 4 – Filling. provide maximum production efficiency and deliver high quality food products. Low-temperature cooking, 2. -
Page 10: Shutdown
6. Push “START/STOP” button timers(s). Figure 3-3 Basket(s) will automatically lower into fryer vessel. Operator in safety gear 7. When cooking cycle is complete, an audible alarm will sound basket(s) will raise automatically. Allow oil to drain before removing baskets. CPU Model See separate fryer instructions or call 1-800-KEATING. -
Page 11: Cleaning And Boil-Out
And once your fryer vessel is clean, use grease. Keating Klenzer, the finest dry stainless steel polish available, to restore your Keating Instant Recovery® 13. Thoroughly rinse fryer vessel with potable water to Gas fryer's exterior to its original luster. Both Keating remove all Klenzer. -
Page 12: Electronic Timers
In the event that your fryer, under warranty, needs Timer repairs other than routine maintenance or cleaning, you are requested to contact Keating of Chicago STEP 1 (at 1-800-KEATING) before calling a local service company. (Failure to do so may void your warranty). -
Page 13: Oil Breakdown
Figure 4-1 PREVENTIVE MAINTENANCE CHART Thermostat calibration with knob on TIME OPERATOR/OWNER SECTION FRAME Daily Check lights and controls. Check that the oil is up to “Fill Level” Line. Clean all baskets. Drain, strain or filter oil.* NOTE: Locate thermometer in same position for every Weekly Drain and clean fryer.* calibration. -
Page 14: Hi-Limit Check
2. Insert new thermostat bulb through control panel back. Every Keating Instant Recovery® Gas Fryer has a number of safety controls to ensure safe operation 3. Apply oil resistant flexible sealant onto and guard against component failure. Operation of compression fitting thread before installing fitting each control is explained in Section VI –... -
Page 15: Trouble Shooting Charts
A. Trouble shooting The following diagnosis is only to be used as a guide to qualified service personnel. Keating recommends that you use a qualified service company. Call 1-800-KEATING if you need assistance in locating a qualified service company. PROBLEM PROBABLE CAUSE SOLUTION Constant pilot won’t light. - Page 16 PROBLEM PROBABLE CAUSE SOLUTION Flames come out front a. Exhaust problems. a. Install deflector to block down draft. of fryer. Install or adjust flue restrictors. If problem persists, contact your HVAC representative. b. Radiants have slipped forward. b. Reposition radiants. c.
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Page 17: Ordering Parts
WARNING AND OPERATING PLATES All warning and operating plates on the Keating Instant Recovery® Gas fryer should be in place at all times. If plates are damaged or lost, replace them immediately. GAS FRYER PARTS LIST (MODELS WITH UNI-POT) PAGES 15 – 16... -
Page 18: Gas Fryer Assembly
GAS FRYER ASSEMBLY AA/CMG CONTROL PANEL BB CONTROL PANEL TS CONTROL PANEL... -
Page 19: Runner Pilot Assembly
RUNNER PILOT ASSEMBLY See Page 16 for part numbers. -
Page 20: Aa And Cmg Control Panel Parts List
Figure 6-1 AA and CMG Control Panel ITEM DESCRIPTION PART NUMBER THERMOSTAT 14CM & 14AA 023145 THERMOSTAT 10X11 18 & UP 035553 THERMOSTAT DIAL PLATE 030833 THERMOSTAT KNOB 004163 RETAINING SCREWS 004610 FRY/ON/OFF SWITCH PLATE 007997 TOGGLE SWITCH, FRY/ON/OFF 004499 HI-LIMIT TEST PLATE 004305 HI-LIMIT TEST BUTTON... -
Page 21: Bb & Ts Control Panel Parts List
BB Control Panel Figure 6-2 BB & TS Control Panel ITEM DESCRIPTION MODEL PART NUMBER THERMOSTAT 14 BB & TS 035574 THERMOSTAT 10X11, 18 & UP 035575 THERMOSTAT DIAL PLATE BB & TS 004164 THERMOSTAT KNOB BB & TS 004163 RETAINING SCREWS BB &... -
Page 22: Control Panel Parts List
Figure 6-3 14" – 24" Basket-Lift Control Panel ITEM DESCRIPTION PART NUMBER THERMOSTAT 14TS 035574 THERMOSTAT 10X11, 18 & UP 035575 THERMOSTAT DIAL PLATE 004164 THERMOSTAT KNOB 004163 RETAINING SCREWS 004610 SET OF (4) LIGHTS 120V, WITH PLATES 004156 PILOT ON MOMENTARY SWITCH 004501 TOGGLE SWITCH, FRY/OFF/MELT 000521... -
Page 23: 14" Basket-Lift Housing Parts List
Figure 6-4 14” Basket-Lift Housing and Roller Guide ITEM DESCRIPTION PART NUMBER MOTOR AND WIRE COVER ---------- HOUSING, S/S OR CRS ---------- REAR COVER, S/S OR CRS ---------- LEFT SIDE CRANK BAR AND CAM (Viewing front of fryer) 016209 RIGHT SIDE CRANK BAR AND CAM (Viewing front of fryer) 016401 MIRCROSWITCH, MOTOR LIMIT 004592... -
Page 24: 18"-24" Basket-Lift Housing Parts List
Figure 6-5 18" - 24" Basket-Lift Housing, Roller Guide and Transformer Box ITEM DESCRIPTION PART NUMBER HOUSING, S/S OR CRS ---------- REAR COVER, S/S OR CRS ---------- LINEAR ACTUATOR, 24VDC, WITH LIMIT SWITCHES 018471 ROLLER FOR LIFT ROD 015817 ROLLER PIN 016393 ROLLER PIN LOCK 016392... -
Page 25: Section Vii Wiring Diagrams
VIII WIRING DIAGRAMS NOTE: Separate wiring diagrams have been attached to the fryer and on the inside of this manual and should be saved for troubleshooting and maintenance. The wiring diagrams in this section cover standard fryers which may or may not match the diagrams sent with the fryer. Non-standard fryers such as CPU models do not have wiring diagrams printed in this section. - Page 29 KEATING LIMITED WARRANTY CARD PLEASE COMPLETE AND MAIL AT ONCE–WARRANTY IS NOT IN EFFECT UNTIL CARD IS RETURNED COMPANY: ______________________________________________________________________________________________________________ ADDRESS: ______________________________________________________________________________________________________________ CITY: ____________________________________________________________________ STATE: ______________ ZIP: __________________ DEALER:________________________________________________________________________________________________________________ DATE OF PURCHASE: ________________________________________________________ INVOICE NUMBER: __________________________ q FRYER q FILTER SYSTEM q GRIDDLE SERIAL NUMBER: ____________________________________ q TOP-SIDE COOKER...