Keating Of Chicago INSTANT RECOVERY ELECTRIC FRYER Service Manual

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INSTANT
RECOVERY®
ELECTRIC
FRYER
SERVICE
MANUAL
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL
1-800-KEATING
www.keatingofchicago.com
part#000784
elecFryPre2000_0310
03/13

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Summary of Contents for Keating Of Chicago INSTANT RECOVERY ELECTRIC FRYER

  • Page 1 INSTANT RECOVERY® ELECTRIC FRYER SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1-800-KEATING www.keatingofchicago.com part#000784 elecFryPre2000_0310 03/13...
  • Page 2: Table Of Contents

    DAMAGE, INJURY OR DEATH. READ THE prominent, easily reachable location near the fryer. INSTALLATION, OPERATING AND MAINTENANCE Notice: Keating of Chicago, Inc. (manufacturer) INSTRUCTIONS THOROUGHLY BEFORE reserves the right to change specifications at any time. INSTALLING OR SERVICING THIS EQUIPMENT.
  • Page 3: General

    TS Model: TS Model Fryers have the highest input of I INTRODUCTION all Keating fryers. The TS Model features a melt cycle, and electric stainless steel thermostat, two electronic timers and four indicating lights which display the status of the fryer’s operation. The 14TS Model can cook up to 90 lbs.
  • Page 4: Section Ii Installation

    NEVER move a fryer when full of hot oil. INSTALLATION NEVER introduce objects or liquids into fryer, while operational, which are not designed or made for Installation must conform with local codes or, in cooking. absence of local codes, with the current National THIS FRYER MAY NOT BE ALTERED, MODIFIED OR Electrical Code ANSI/NFPA 70 or Canadian Electrical CHANGED IN ANY WAY.
  • Page 5: Restraining Devices

    NOTE: A copy of the wiring diagram is included with RESTRAINING this manual. DEVICES NOTE: A hole has been punched in the rear of the fryer On fryer installations with casters, casters and jam nuts cabinet for a cord or conduit exit. If a cord is used, the must be completely tightened.
  • Page 6: Filling

    BB & TS, CPU and Basket-Lift Models COOKING 1. Fill the fryer vessel with oil up to the “Fill Level” line. Keating Instant Recovery® Electric Fryers are (Refer to pages 37 and 38 for the oil capacity of designed to provide maximum production efficiency your particular model).
  • Page 7: Shutdown

    B. TS Model DRAINING 1. Fill fryer as described on page 3 and 4 - Filling. 2. Set On/Off switch to the “ON” position. “HEAT” light WARNING will be illuminated. ALWAYS SHUT THE FRYER OFF COMPLETELY BEFORE DRAINING. THE FRYER SHOULD BE 3.
  • Page 8: Draining

    Figure 3-5 Figure 3-6 Rear drain valve Keating Klenzer and Sea Powder RETURN VALVE HANDLE (Closed Position) 1. Put on safety attire. See page 5 - Draining. 2. Turn the fryer off. 3. Drain oil from fryer, see page 5. Filtering may be DRAIN done at this step.
  • Page 9: Electronic Timers

    14. Prior to refilling with oil, wipe the inside of the fryer "10X11" & 14" TS vessel making sure all water and Klenzer has been MODELS removed. A. “Keating” Electronic Timer WARNING WATER IN ANY FORM AND HOT OIL DON’T MIX!!! 15.
  • Page 10: Electronic Timers

    0 = Seconds (000.1 to 999.9) 5 second alarm 2. To display timer cycle time, push start/stop button. 1 = Minutes : Seconds (00:01 to 59:59) 5 second 3. If display is blank, pushing the clock button will alarm restore clock time to display. 2 = Seconds (0001 to 9999) 5 second alarm C.
  • Page 11: Section Iv Maintenance

    The you are requested to contact Keating of Chicago (at 1- Keating true Cold Zone captures these particles and 800-KEATING) before calling a local service company.
  • Page 12: Thermostat Bulb Positioning

    simply loosen three dial plate retaining screws, element clamps. If the bulb is too far away from the rotate dial plate to match thermometer reading and element, the fryer will overshoot. tighten screws. For calibration over a 15°F Overshoot: The thermostat takes a long time to difference, contact your local service distributor.
  • Page 13 V SERVICE DIAGNOSIS PROBLEM PROBABLE CAUSE SOLUTION Fryer has poor recovery a. Over-filling baskets. a. Don’t over fill baskets. or runs cold. b. Fryer vessel overfilled with oil. b. Fill fryer up to “Fill Level” line as oil expands when heated. c.
  • Page 14: Section Vi Parts List

    V SERVICE DIAGNOSIS PROBLEM PROBABLE CAUSE SOLUTION Basket-Lift mechanism a. Connections are loose or time is a. Tighten connections. Replace timer if will not operate. faulty. b. Motor limit switch is faulty. b. Replace limit switch (10x11 and 14 TS BL Replace actuator (18 TS BL model and above.) c.
  • Page 15: Electric Fryer Parts List

    ELECTRIC FRYER PARTS LIST ITEM DESCRIPTION MODELS PART # 10x11 34x24 HEATING ELEMENT 2500 W 004347 3800 W 005623 4350 W 004349 6000 W 004353 004353 004355 004355 6500 W 014493 TEFLON RING BB, TS 004318 2 PER ELEMENT 5/8” FLAT WASHER BB, TS 004319 2 PER ELEMENT...
  • Page 16: Electric Fryer Assembly I

    Exploded view of heating element wire connection hardware NOTE: Part numbers correspond with the Electric Fryer Parts List on page 13.
  • Page 17: Bb Control Panel Parts List

    Figure 6-1 BB Control Panel ITEM DESCRIPTION QUANTITY PART NUMBER THERMOSTAT 031099 THERMOSTAT DIAL PLATE 058037 THERMOSTAT KNOB, BLACK 060612 RETAINING SCREWS 004610 ON/OFF/MELT SWITCH PLATE 009919 TOGGLE SWITCH, ON/OFF/MELT 004326 INDICATING LIGHT - AMBER 220V 004157 HI-LIMIT TEST PLATE 004305 HI-LIMIT TEST BUTTON 004304...
  • Page 18: Ts Control Panel Parts List

    Figure 6-2 TS Control Panel ITEM DESCRIPTION QUANTITY PART NUMBER THERMOSTAT 031099 THERMOSTAT DIAL PLATE 058037 THERMOSTAT KNOB, BLACK 060612 RETAINING SCREWS 004610 LIGHTS, WHITE 016639 LIGHT, RED 016640 MOUNTING PLATE ---------- TOGGLE SWITCH, ON/OFF/MELT 004326 HI-LIMIT TEST BUTTON 004304 TIMER 023709 MELT CONTROL, 220V...
  • Page 19: 10X11", 14" Basket-Lift Control Panel

    Figure 6-3 10”x11”, 14” Basket-Lift Control Panel ITEM DESCRIPTION QUANTITY PART NUMBER THERMOSTAT 031099 THERMOSTAT DIAL PLATE 058037 THERMOSTAT KNOB, BLACK 060612 RETAINING SCREWS 004610 SET OF (4) LIGHTS, 120V, WITH PLATES 004156 TOGGLE SWITCH, ON/OFF/MELT 004326 HI-LIMIT TEST BUTTON 004304 TIMER 023709...
  • Page 20: 18" - 34"X24" Basket-Lift Control Panel

    Figure 6-4 18” - 34”x 24” Basket-Lift Control Panel ITEM DESCRIPTION QUANTITY PART NUMBER THERMOSTAT 031099 THERMOSTAT DIAL PLATE 058037 THERMOSTAT KNOB, BLACK 060612 RETAINING SCREWS 004610 SET OF (4) LIGHTS, 120V, WITH PLATES 004156 TOGGLE SWITCH, ON/OFF/MELT 004326 HI-LIMIT TEST BUTTON 004304 TIMER, ELECTRONIC 023709...
  • Page 21: 14" Basket-Lift Housing And Roller Guide Parts List

    Figure 6-5 14” Basket-Lift Housing and Roller Guide ITEM DESCRIPTION QUANTITY PART NUMBER MOTOR AND WIRE COVER ---------- HOUSING, S/S OR CRS ---------- REAR COVER, S/S OR CRS ---------- LEFT SIDE CRANK BAR AND CAM (Viewing front of fryer) 016209 RIGHT SIDE CRANK BAR AND CAM (Viewing front of fryer) 016401 MICROSWITCH, MOTOR LIMIT...
  • Page 22: 18" - 34"X24" Basket-Lift Housing, Roller Guide And Transformer Box Parts List

    Figure 6-6 18” - 34”x24” Basket-Lift Housing, Roller Guide and Transformer Box ITEM DESCRIPTION QUANTITY PART NUMBER HOUSING, S/S OR CRS ---------- REAR COVER, S/S OR CRS ---------- LINEAR ACTUATOR, 24VDC, WITH LIMIT SWITCHES 018471 ROLLER FOR LIFT ROD 015817 ROLLER PIN 016393 ROLLER PIN LOCK...
  • Page 23: Section Vii Wiring Diagrams

    VII WIRING DIAGRAMS NOTE: A separate wiring diagram has been included with this manual and should be saved for troubleshooting and maintaining the fryer. The wiring diagrams in this section cover standard fryers which may or may not match the diagram sent with the fryer.
  • Page 24: Ts Wiring Diagrams

    14 TS 14 TS WITH WHIRL-O-SWIRL-A-WAY...
  • Page 25 18, 20 TS 18, 20 TS WITH WHIRL-O-SWIRL-A-WAY...
  • Page 26: Basket-Lift Wiring Diagrams

    14 TS WITH BASKET-LIFT 14 TS WITH BASKET-LIFT WITH WHIRL-O-SWIRL-A-WAY...
  • Page 27 24 TS WITH BASKET-LIFT 24 TS WITH BASKET-LIFT...
  • Page 28: Bb Models

    IX KEATING FRYER SPECIFICATIONS BB FM-E MODELS A M P S A M P S AMPS PER LINE-THREE PHASE AMPS PER LINE-THREE PHASE VOLTS VOLTS SINGLE SINGLE PHASE PHASE 11.7 13.1 15.5 3 ELEMENTS (4350 W EACH) 3 ELEMENTS (2500 W EACH) 18/20 BB FM-E 24 BB FM-E A M P S...
  • Page 29: Ts Models

    TS FM-E MODELS A M P S A M P S AMPS PER LINE-THREE PHASE AMPS PER LINE-THREE PHASE VOLTS VOLTS SINGLE SINGLE PHASE PHASE 17.4 10.2 11.4 19.5 23.2 13.6 3 ELEMENTS (6500 W EACH) 3 ELEMENTS (3800 W EACH) 18/20 TS FM-E 24 TS FM-E A M P S...
  • Page 31: Service Information

    If you have a service related question call 1-800-KEATING. Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. KEATING OF CHICAGO, INC. 8901 W. 50th Street Mc Cook, IL 60525-6001 Phone: (708) 246-3000 Fax: (708) 246-3100 Toll Free 1-800-KEATING (In U.S.

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