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Keating Of Chicago PRE-2000 Series Manual

Gas fryer
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Download this manual See also: Service Instructions, Manual
INSTANT RECOVERY
GAS FRYER
SERIES PRE-2000
MANUAL
IMPORTANT:
THE USER'S MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS
FOR YOUR MODEL. USE THE INSTANT RECOVERY® GAS FRYER ONLY AS
INSTRUCTED IN THIS MANUAL.
KEEP A COPY OF YOUR BILL OF SALE.
The date on the bill establishes the warranty period should service be required.
If service is performed, it is in your interest to obtain and keep all receipts.
KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL.
Record the Serial number and Model number of this Instant Recovery
the spaces provided. Keep these numbers for future reference.
Keating commercial fryers are not intended for household use.
As continuous product improvement occurs, specifi cations may be
changed without notice.
1-800-KEATING | keatingofchicago.com
SERIAL NUMBER
MODEL NUMBER
®
®
Gas Fryer in
gasFryerPre2000_2013
10/13

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Summary of Contents for Keating Of Chicago PRE-2000 Series

  • Page 1 ® INSTANT RECOVERY GAS FRYER SERIES PRE-2000 MANUAL IMPORTANT: THE USER'S MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS FOR YOUR MODEL. USE THE INSTANT RECOVERY® GAS FRYER ONLY AS INSTRUCTED IN THIS MANUAL. KEEP A COPY OF YOUR BILL OF SALE. The date on the bill establishes the warranty period should service be required. If service is performed, it is in your interest to obtain and keep all receipts.

  • Page 2: For Your Safety

    PURCHASER SHOULD POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY CON- SULTING THE LOCAL GAS SUPPLIER. WARNING Burns Shock Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death.

  • Page 3: Table Of Contents

    GAS FRYER - SERIES PRE-2000  TABLE OF CONTENTS Draining ................7 Important Safety Instructions ..........i Cleaning and Boil-Out ..........8 - 9 INTRODUCTION .............. 1 INSTALLATION Electronic Timers ............. 9 - 10 Damage During Shipment ..........1 PREVENTATIVE MAINTENANCE Safety Precautions ............

  • Page 4: Safety Precautions

    SAFETY PRECAUTIONS • You must install this appliance at least 16 inches away from any open flame. • Adequate clearance for servicing and proper operation must be maintained. Your fryer is THIS SYMBOL WARNS YOU THAT SERIOUS BURNS designed to be serviced from the front. OR OTHER INJURIES MAY RESULT IF SAFETY IN- STRUCTIONS ARE NOT FOLLOWED.

  • Page 5: First Steps

    GAS FRYER - SERIES PRE-2000 • Pressure regulator installed in the appliance is POSITIONING adjusted for the manifold pressure marked on The fryer must be no closer than 6 inches from any the serial plate. combustible material and 16 inches away from any •...

  • Page 6: Electrical Connection

    2. The restraint means must be NOTICE attached to the rear of the Keating Before plugging in the fryer, confi rm the outlet is Gas Fryer within 2" of the cen- properly polarized and grounded. If the hot and neutral ter line width and approximately terminals are reversed or the outlet is not properly 1-5/8"...

  • Page 7: Gas Leak Testing

    GAS FRYER - SERIES PRE-2000 In-line pressure regulators are not supplied by Keat- NOTE: We recommend that solid shortening not be ing. They are to be provided and installed by others as used in AA and CMG Model fryers as they are not directed by local codes.

  • Page 8: Melting

    NOTE: For safety purposes, all Hi-Limit controls are 6. Set the Fry/Off/Melt switch (BB model) or Cook/ manually reset. Always check the Hi-Limit reset button Idle/Melt switch (TS and Basket-Lift models) to the before attempting to use the fryer. If the Hi-Limit has “FRY”...

  • Page 9: Cooking

    GAS FRYER - SERIES PRE-2000 6. Push “start/STOP” button on timers(s). Basket(s) will automatically lower into fryer vessel. • OPERATION OF THIS FRYER SHOULD BE LIMITED 7. When cooking cycle is complete, an audible alarm TO PERSONNEL WHO HAVE BEEN THOROUGHLY will sound and the basket(s) will raise automatically.

  • Page 10: Cleaning And Boil-Out

    Figure 6 - Drain and Drain Valve Front Drain UNDER NO CIRCUMSTANCES SHOULD YOU PERMIT HOT OIL TO COME IN CONTACT WITH WATER OR ICE. ALL DRAINING SHOULD BE DONE UNDER THE SUPERVISION OF PROPERLY TRAINED PERSONNEL. A DRAIN PIPE AND COVERED CONTAINER SUITABLE FOR USE WITH HOT OIL SHOULD BE USED WHENEVER A FRYER IS DRAINED.

  • Page 11: Electronic Timers

    GAS FRYER - SERIES PRE-2000 8. Dissolve 2/3 cup of Keating Sea Powder for A. Timer Operation every fi ve gallons of water and let soak for 1/2 hour. If there is a large build-up of carbonized grease, allow fryer to soak overnight. CAUTION: When soaking overnight, make sure the fryer is turned off.

  • Page 12: Preventative Maintenance

    In the event that your Instant Recovery® Gas Fryer, under warranty, needs repairs other than routine maintenance or cleaning, you are required to contact Keating of Chicago (at 1-800-KEATING) before calling a local service company. PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily, week- DIGITAL TIMERS ly, monthly and yearly intervals as necessary.

  • Page 13: Oil Breakdown

    GAS FRYER - SERIES PRE-2000 Oil Breakdown 1. *For 14" Gas Fryers: • The end of thermostat bulb should touch the As part of a “Preventive Maintenance Program”, the burner tube. oil in your fryer needs to be fi ltered regularly to avoid breakdown.

  • Page 14: Hi-Limit Check

    4. Position bent portion of bulb against far right heat transfer tube and install compression fi tting snugly into fryer vessel. 5. Adjust bulb so at least 2" of bent portion of it is next to heat transfer tube and tighten compression nut onto compression fi...

  • Page 15: Service Diagnosis

    GAS FRYER - SERIES PRE-2000  SERVICE DIAGNOSIS The following diagnosis is only to be used as a guide to qualifi ed service personnel. Keating recommends that you use a qualifi ed & licensed service company. (Equipment still under warranty requires it.) Call 1-800-KEATING if you need assistance in locating a qualifi...
  • Page 16 PROBLEM PROBABLE CAUSE SOLUTION Delayed ignition a. Dirty runner pilot tube or pilot orifi ce(s). a. Turn fryer and manual gas valve off. Clean orifi ce(s) and pilot tube. b. Low pilot fl ame height. b. Adjust pilot fl ame height. c.

  • Page 17: Ordering Parts

    GAS FRYER - SERIES PRE-2000 PROBLEM PROBABLE CAUSE SOLUTION Oil in fryer vessel boils over a. Baskets overfi lled. a. Don’t over fi ll baskets. b. Fryer vessel overfi lled with oil. b. Fill fryer up to “Fill Level” line as oil expands when heated.

  • Page 18: Parts List

     PARTS LIST - GAS FRYER GAS FRYER PART LIST - MODELS WITH UNI-POT (Corresponds with Parts List on Pages 17 - 18) ITEM DESCRIPTION MODEL 10x11 34x24 Quantity Per Model GAS VALVE, MILIVOLT NATURAL GAS AA, CMG 023625 PROPANE AA, CMG 023624 GAS VALVE, 120V...
  • Page 19 GAS FRYER - SERIES PRE-2000 INSTANT RECOVERY® GAS FRYER ASSEMBLY FLUE SPLASHBACK BURNER AIR SHUTTER LEG CHANNEL WITH LEGS & MANIFOLD BULLET FEET PANEL MANIFOLD DOOR AA/CMG CONTROL PANEL BB CONTROL PANEL TS CONTROL PANEL 1-800-KEATING...
  • Page 20 RUNNER PILOT ASSEMBLY LOCK LOCK MODELS 18-20 AA MODELS 10x11 14 AA, CMG LOCK LOCK MODELS 18-24 BB, TS MODELS 10x11, 14 BB, TS LOCK 12 10 MODELS 34x24 BB, TS keatingofchicago.com...
  • Page 21 GAS FRYER - SERIES PRE-2000 AA AND CMG CONTROL PANEL ITEM DESCRIPTION THERMOSTAT 14" CM & 14" AA 023145 THERMOSTAT 10x11", 18" & UP 035553 THERMOSTAT DIAL PLATE 058037 THERMOSTAT KNOB, BLACK 060612 RETAINING SCREWS 004610 FRY/ON/OFF SWITCH PLATE 007997 TOGGLE SWITCH, FRY/ON/OFF 004499 HI-LIMIT TEST PLATE...
  • Page 22 BB & TS CONTROL PANEL BB CONTROL PANEL ITEM MODEL DESCRIPTION BB & TS THERMOSTAT 14" 035574 BB & TS THERMOSTAT 10x11", 18" & UP 035575 BB & TS THERMOSTAT DIAL PLATE 058037 BB & TS THERMOSTAT KNOB, BLACK 060612 BB &...
  • Page 23 GAS FRYER - SERIES PRE-2000 BASKET-LIFT CONTROL PANEL - 14" - 24" MODELS ITEM DESCRIPTION THERMOSTAT 14 TS 035574 THERMOSTAT 10x11", 18" & UP 035575 THERMOSTAT DIAL PLATE 058037 THERMOSTAT KNOB, BLACK 060612 RETAINING SCREWS 004610 SET OF (4) LIGHTS 120V, WITH PLATES 004156 PILOT ON MOMENTARY SWITCH 004501...
  • Page 24 BASKET-LIFT HOUSING & ROLLER GUIDE - 14" MODELS ROLLER GUIDE SPLASHBACK BRACKET 4, 5 PUSH 8, 9 ITEM DESCRIPTION MOTOR AND WIRE COVER ----- HOUSING, S/S OR CRS ----- REAR COVER, S/S OR CRS ----- LEFT SIDE CRANK BAR AND CAM (Viewing front of fryer) 016209 RIGHT SIDE CRANK BAR AND CAM (Viewing front of fryer) 016401...
  • Page 25 GAS FRYER - SERIES PRE-2000 BASKET-LIFT HOUSING, ROLLER GUIDE & TRANSFORMER BOX - 18" - 24" MODELS ROLLER GUIDE BRACKET SPLASHBACK PUSH TRANSFORMER SUPPORT CHANNEL ITEM DESCRIPTION HOUSING, S/S OR CRS ----- REAR COVER, S/S OR CRS ----- LINEAR ACTUATOR, 24VDC, WITH LIMIT SWITCHES 018471 ROLLER FOR LIFT ROD 015817...

  • Page 26: Wiring Diagrams

     WIRING DIAGRAMS AA & CMG WIRING DIAGRAM NOTE: Separate wiring diagrams have been attached to the fryer and on the inside of this manual and should be saved for troubleshooting and maintenance. The wiring diagrams in this section cover standard fryers which may or may not match the diagrams sent with the fryer.
  • Page 27 GAS FRYER - SERIES PRE-2000 BB WIRING DIAGRAM DOUBLE SOLENOID VALVE LEGEND TERMINAL BOARD RESETTABLE FLAME HI-LIMIT CONTROL SWITCH MELT CONTROL FRY/OFF/MELT MAIN POWER ON/OFF SWITCH SWITCH PILOT ON THERMOSTAT PILOT ON MOMENTARY HI-LIMIT SWITCH TEST SWITCH CONTROL PANEL 1-800-KEATING...
  • Page 28 TS WIRING DIAGRAM 120V AC CORD WITH PLUG NEMA 5-15 PLUG LEGEND TERMINAL BOARD DOUBLE SOLENOID VALVE MELT FLAME RESETTABLE CONTROL SWITCH HI-LIMIT CONTROL PILOT ON MOMENTARY SWITCH HI-LIMIT TEST SWITCH THERMOSTAT FRY/OFF/MELT SWITCH MAIN POWER RIGHT TIMER LEFT TIMER ON/OFF SWITCH keatingofchicago.com...

  • Page 29: Wiring Diagrams

    GAS FRYER - SERIES PRE-2000 TS MODELS WITH BASKET-LIFT WIRING DIAGRAM 14 TS MODEL DOUBLE SOLENOID VALVE 120V AC BASKET-LIFT MOTORS TERMINAL BOARD MALE PLUG RESETTABLE FEMALE PLUG HI-LIMIT CONTROL FLAME MELT SWITCH CONTROL HI-LIMIT PILOT ON TEST MOMENTARY SWITCH SWITCH THERMOSTAT LEFT TIMER...

  • Page 31: Service Information

    CUSTOM PASTA FILTER SYSTEM TOP-SIDE COOKER HOTPLATE I HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS. SIGNED: DATE: KEATING OF CHICAGO, INC. 1-800-KEATING 8901 West 50th Street PHONE: 708-246-3000 McCook, IL 60525-6001 FAX: 708-246-3100 Serving Those Who Serve the Very Best...

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Instant recovery pre-2000 series

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