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Keating Of Chicago SERIES 2000 Manual

Incredible frying machine
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INCREDIBLE FRYING MACHINE™
Record the Model No. and Serial No. of this Incredible Frying Machine® in the space provided below.
IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should service
be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating commercial fryers
are intended for other than household use.
SECTION I INTRODUCTION
General ..........................................................................................1
Standard Features..........................................................................1
Standard Accessories ....................................................................1
Options ..........................................................................................1
Ratings ..........................................................................................1
Model Variations ............................................................................1
Safety Precautions ......................................................................1-2
Damage During Shipment ..............................................................3
Installation ......................................................................................3
Leveling ..........................................................................................3
Restraining Devices ......................................................................3
Gas Connection..............................................................................4
Electrical Connection......................................................................4
Gas Leak Testing ........................................................................4-5
SECTION III OPERATING THE FRYER
Filling ..............................................................................................5
Lighting ..........................................................................................5
Cooking ..........................................................................................6
Shutdown ........................................................................................6
Draining ..........................................................................................6
Cleaning and Boil-Out ................................................................6-7
Electronic Timers ........................................................................7-8
This Owner's Guide provides specific operating instructions for your model. Use the Incredible Frying Machine™
only as instructed in this Service Guide.
Si desea obtener usa copia en español de estes Manual del Usuario, sirvase escribir la dirección que se incluye
a continuadión.
715 S. 25th AVENUE l BELLWOOD, ILLINOIS l 60104 l 1-800-KEATING
SERIES 2000 FRYER MANUAL
"Serving Those Who Serve The Very Best"
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE
Serial No. __________________________
Model No. __________________________
Keep these numbers for future reference
Versión en español
www.keatingofchicago.com
CONTENTS:
Warranty Repairs............................................................................8
Preventive Maintenance ................................................................8
Oil Breakdown................................................................................8
Thermostat Calibration ..................................................................8
Thermostat Bulb Positioning ..........................................................8
SECTION V SERVICE DIAGNOSIS
Removal/Replacement of Grease Filter ........................................9
Flame Adjustment ........................................................................10
SECTION VI SERVICE
Trouble Shooting Charts ..........................................................11-12
Ordering Parts ..............................................................................13
Warning and Operating Plates ....................................................13
IFM Gas Fryer Parts List ..............................................................13
IFM Gas Fryer Assembly I............................................................14
IFM Gas Fryer Assembly II ..........................................................15
IFM Control Panel Parts List ........................................................16
IFM Burner Assembly Parts List ..................................................17
IFM Blower/Spark Module Cabinet Parts List ..............................18
14IFM Wiring and Ladder Diagrams ......................................19-20
Warranty
®

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  • Page 1: Table Of Contents

    SERIES 2000 FRYER MANUAL “Serving Those Who Serve The Very Best” ® INCREDIBLE FRYING MACHINE™ READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE Record the Model No. and Serial No. of this Incredible Frying Machine® in the space provided below.
  • Page 2 POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE. FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

  • Page 3: General

    I INTRODUCTION STANDARD ACCESSORIES • Keating Klenzer Sample GENERAL • Keating Sea Powder Sample • Drain clean out rod Keating Incredible Frying Machine (IFM) are designed to give maximum production efficiency, delivering high OPTIONS quality food products. The following design features are incorporated in Keating Incredible Frying Machine •...
  • Page 4 In order to establish full compliance with Proposition 65, supplier. we attached a yellow warning label to each gas fired IMPORTANT: IN THE EVENT A GAS ODOR IS appliance manufactured by Keating of Chicago, Inc. DETECTED, SHUT DOWN UNIT AT MAIN SHUT-OFF Carbon monoxide...

  • Page 5: Section Ii Installation

    II INSTALLATION LEVELING The fryer will operate at its highest efficiency when properly leveled. Place a level on fryer vessel from side This fryer MUST be installed, inspected, calibrated and to side. For fryers on legs, the bottom foot of the leg is serviced by qualified and/or certified and/or licensed adjustable.

  • Page 6: Gas Connection

    CONNECTOR, SPECIFIED GAS CONNECTION APPLIANCE MANUFACTURER’S INSTRUCTIONS. WARNING INSTALLATION The installer is responsible for attaching the tipping • PIPE JOINT COMPOUNDS RESISTANT restraint. PROPANE GASES MUST BE USED. ELECTRICAL CONNECTION The Keating IFM, when installed, must be electrically • BEFORE OPERATING THIS FRYER, CHECK PIPE grounded in accordance with local codes, or in the JOINTS FOR LEAKS BY USING A SOAP AND absence of local codes, the National Electrical Code,...

  • Page 7: Filling

    3. Have your plumber or gas company check for not equipped with a melt cycle. If solid shortening is leaks with a soap solution. (NEVER check with an used, it should be melted prior to filling the fryer vessel. open flame!) Damage done by melting solid shortening in the fryer vessel will void the warranty.

  • Page 8: Cooking

    is set, the following occurs: 2. When the oil reaches the desired temperature, burner indicating light will go off. a. Blower will start and blower indicating light will come on. 3. Set timer(s) to desired cooking time and fill basket(s) to proper level (if applicable). b.

  • Page 9: Cleaning And Boil-Out

    3. Put suitable container under drain valve (for Safe & 6. Set thermostat and turn fryer on to bring water to a Easy models, slide filter onto rails inside of fryer of gentle boil. fryer or filter cabinet). 7. Once boil has been reached, turn fryer off. 4.

  • Page 10: Electronic Timers

    (or ship date if we are not notified of an installation date). 3. Place an accurate thermometer in the oil at the tip In the event that your fryer, under warranty, needs of the thermostat bulb. repairs other than routine maintenance or cleaning, you are required to contact Keating of Chicago...
  • Page 11 Figure 4-1 " Thermostat Bulb Positioning 18 & up Fryer Gas REQUIRED TEST EQUIPMENT: Dial Plate with knob removed Multimeter (for testing continuity) CHECKING CONTINUITY WITH THE MULTIMETER 1. Rotate the thermostat shaft until an audible click is heard. 2. Rotate the thermostat shaft left and right ten times causing the switch to click on and off ten times, NOTE: Locate thermometer in same position for every while using the Multimeter to verify continuity.
  • Page 12 3. Line pressure (incoming pressure) is critical for V SERVICE proper ignition of the IFM. Incoming pressure must be : Natural - 7” W.C. Propane - 11” W.C. WARNING B. Air Flow ALL HI-LIMIT CONTROLS ARE PRESET AT THE 1. To determine the proper gas/air mixture, look into FACTORY FOR A SPECIFIC TEMPERATURE.
  • Page 13 Common Problems Probable Cause Solutions (Follow Sequentially) 5. Not recovering Gas pressure incorrect. Contact service agent to verify proper gas pressure. Thermostat not calibrated. Calibrate the thermostat by rotating the dial plate to match the actual temperature of the oil. Overloading fryer.

  • Page 14: Thermostat Bulb Positioning

    PROBLEM PROBABLE CAUSE SOLUTION Burner light does not Check for spark at each burner. come on. If no spark at either burner: a. Purge time delay relay is faulty a. Replace purge time delay relay. (if it has no output voltage.) b.
  • Page 15 PROBLEM PROBABLE CAUSE SOLUTION Oil in fryer vessel smokes. a. Oil has begun to breakdown. a. Replace oil. b. High carbon content in oil. b. Filter oil completely, replace if necessary. c. Dirty fryer vessel. Boil-out fryer. See page 7 – Cleaning and Boil-out.

  • Page 16: Section Vii Parts List

    VII PARTS LISTS ORDERING PARTS Parts may be ordered by part number by calling your local service company or Keating at 1-800-KEATING. Refer to the Keating Incredible Frying Machine™ Limited Warranty for complete service and ordering information. The model/serial plate is located on the inside of the front door. The serial and model numbers are necessary when ordering. WARNING AND OPERATING PLATES All warning and operating plates on the Keating Incredible Frying Machine™...
  • Page 17 INCREDIBLE FRYING MACHINE™ GAS FRYER SAFE & EASY READY (corresponds with parts list on page 14) Burner & Electrode Assembly See Detail on Page 19 Oil Return Piping Assembly (Enlarged View) Side View Front View * Not Shown See page 17 & 18 for Control Panel Parts List.
  • Page 18 INCREDIBLE FRYING MACHINE (IFM) GAS FRYER ASSEMBLY FRONT DRAIN II (FOR REFERENCE ONLY) INSULATION HIGH LIMIT THERMOSTAT BURNER ASSEMBLY (SEE PAGE 17)

  • Page 19: Ifm Control Panel Parts List

    IFM CONTROL PANEL PARTS LIST (SAFE & EASY READY - CONCEALED THERMOSTAT - NO TIMERS) 15 16 Back Panel (Top View) Back Panel (Front View) ITEM DESCRIPTION PART NUMBER Power Switch with green Light 032242 Indicating Light Blue 015120 Indicating Light Amber 021254 Indicating Light Green 021255...
  • Page 20 IFM CONTROL PANEL PARTS LIST (SAFE & EASY READY WITH TIMERS) Back Panel (Top View) Back Panel (Front View) 10 11 ITEM DESCRIPTION PART NUMBER Power Switch with green Light 032242 Indicating Light Blue 015120 Indicating Light Amber 021254 Indicating Light Green 021255 Indicating Light Red 021209...
  • Page 21 Critical Dimensions for proper spark ignitor gap (Ref. #2). Figure 7-2 IFM Burner Assembly (Right Side Shown) ITEM DESCRIPTION PART NUMBER BURNER REPLACEMENT KIT 016506 (BURNER WITH ITEMS 5 & 6) SPARK ELECTRODE REPLACEMENT KIT NATURAL GAS 052562 LP GAS 052908 OBSERVATION WINDOW ASSEMBLY LENS...

  • Page 22: Section Viii Wiring Diagrams

    VIII WIRING DIAGRAMS 14 IFM – 120V CONNECTION DIAGRAM – NO TIMERS, SAFE & EASY READY CONTROL PANEL INSERT CONTROL PANEL BACK...
  • Page 23 VIII WIRING DIAGRAMS 14 IFM – 120V CONNECTION DIAGRAM – TIMERS, SAFE & EASY READY CONTROL PANEL INSERT CONTROL PANEL BACK...
  • Page 25 If you have a service related question call 1-800-KEATING. Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. KEATING OF CHICAGO, INC. 715 South 25th Avenue Bellwood, Illinois 60104 Phone: (708) 544-6500 FAX: (708) 544-6505 Toll Free 1-800-KEATING (In U.S.

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