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Keating's INCREDIBLE FRYING MACHINE
Record the Model No. and Serial No. of this Incredible Frying Machine
IMPORTANT: Keep a copy of your bill of sale. The date on the bill establishes the warranty period should service be
required. If service is performed, it is in your interest to obtain and keep all receipts. Keating commercial fryers are
intended for other than household use.
General ..........................................................................................1
Standard Features..........................................................................1
Standard Accessories ....................................................................1
Options ..........................................................................................1
Ratings ..........................................................................................1
Model Variations ............................................................................1
Safety Precautions......................................................................1-2
Damage During Shipment ..............................................................3
Installation ......................................................................................3
Leveling ..........................................................................................3
Restraining Devices........................................................................3
Gas Connection ............................................................................4
Electrical Connection ....................................................................4
Gas Leak Testing............................................................................4
Gas Pressure ..................................................................................5
SECTION III OPERATING THE FRYER
Filling ..............................................................................................5
Lighting ......................................................................................5-6
Cooking ..........................................................................................6
Shutdown ......................................................................................6
Digital Timers ..............................................................................6-7
Draining ..........................................................................................7
Cleaning and Boil-Out ................................................................7-8
This Owner's Guide provides specific operating instructions for your model. Use the Incredible Frying Machine
as instructed in this Service Guide.
017411
SERIES 2006 FRYER MANUAL
READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE
Serial No. __________________________
Model No. __________________________
Keep these numbers for future reference
1-800-KEATING
www.keatingofchicago.com
®
CONTENTS:
Warranty Repairs............................................................................9
Preventive Maintenance ................................................................9
Oil Breakdown................................................................................9
Thermostat Calibration ..................................................................9
Thermostat Bulb Positioning ....................................................9-10
Thermostat Test............................................................................10
Flame Adjustment ........................................................................10
Trouble Shooting Charts ........................................................11-14
SECTION VII PARTS LIST
Ordering Parts ..............................................................................15
Warning and Operating Plates ....................................................15
IFM Gas Fryer Model 2000 Parts List ..........................................15
IFM Gas Fryer Model 2000 Assembly I ......................................16
IFM Gas Fryer Model 2006 Parts List ..........................................17
IFM Gas Fryer Model 2006 Assembly II ......................................18
IFM Gas Fryer Assembly III ..........................................................19
IFM Control Panel Parts List ..................................................20-25
IFM Burner Assembly Parts List ..................................................26
Basket Lift Assembly Parts List ..................................................27
14IFM Wiring ..........................................................................28-39
Warranty ......................................................................................40
in the space provided below.
®
®
only
IFM 2006 1108
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Table of Contents
Related Manuals for Keating Of Chicago 2006
Summary of Contents for Keating Of Chicago 2006
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Page 1: Table Of Contents
Warning and Operating Plates ...15 IFM Gas Fryer Model 2000 Parts List ...15 IFM Gas Fryer Model 2000 Assembly I ...16 IFM Gas Fryer Model 2006 Parts List ...17 IFM Gas Fryer Model 2006 Assembly II ...18 IFM Gas Fryer Assembly III ...19 IFM Control Panel Parts List ...20-25... -
Page 2: For Your Safety
YOUR UNIT IMPORTANT FOR YOUR SAFETY IMPROPER INSTALLATION, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAIN- TENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT. ADJUSTMENT, IFM Model 2006 0107 9/07... -
Page 3: Section I Introduction
• This service manual should be retained in a safe place for future reference. The installation of your new fryer must conform to local codes or in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1/NFPA 54 (latest edition), Natural Gas Installation Code CAN/ CGA-B149.1 or Propane Installation Code CAN/... - Page 4 • Keating commercial fryers are intended for other than household use. • ALWAYS instruct new employees on proper fryer operation. • A fryer should be operated ONLY by properly trained personnel. • ALWAYS turn fryer off each night. • ALWAYS disconnect fuel source before servicing.
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Page 5: Section Ii Installation
The carrier is responsible for all damage in transit whether visible or concealed. Do not pay for the freight bill or sign the Bill of Lading until the fryer has been thoroughly checked for damage. If concealed damage is found later, contact the carrier immediately to file a claim. -
Page 6: Gas Connection
1 1/2” IPS, depending on total BTU input. Consult your local gas supplier for appropriate battery piping size. NOTE: The electrical wiring diagram for the fryer is located on the inside of the fryer door or in the back of this manual. Prior to lighting your fryer: 1. -
Page 7: Gas Pressure
BEFORE ATTEMPTING TO LIGHT THE FRYER, MAKE SURE THE GAS CONNECTIONS ARE SECURE AND HAVE BEEN LEAK TESTED AND THE FRYER HAS BEEN PROPERLY FILLED WITH OIL. Figure 2-4 IFM Control Panel Control Panel with timers Model 2000 14” Control Panel with timers Model 2006... -
Page 8: Cooking
6 seconds, the burners will try to light again. This process will repeat 3 times. NOTE: The fryer cannot be operated during a power failure as the electronic ignition system cannot be operated. -
Page 9: Digital Timers
2. Turn off the fryer and open the door. 3. Put suitable container under drain valve (for Safe & Easy models, slide filter onto rails inside of fryer or filter cabinet). 4. • Front Drain: Drain oil from fryer by slowly turning handle. - Page 10 DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES. 6. Set thermostat and turn fryer on to bring water to a gentle boil. 7. Once boil has been reached, turn fryer off.
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Page 11: Section Iv Maintenance
In the event that your fryer, under warranty, needs repairs other than routine maintenance or cleaning, you are required to contact Keating of Chicago (at 1-800-KEATING) before calling a local service company. Failure to do so may void your warranty. -
Page 12: Thermostat Bulb Positioning 18
Short Cycle: The thermostat will cycle rapidly while the fryer is in the idle mode; the temperature will be erratic. " Thermostat Bulb Positioning 18 & up Fryer Gas SERVICE ALL HI-LIMIT CONTROLS ARE PRESET AT THE FACTORY FOR A SPECIFIC TEMPERATURE. DO NOT ATTEMPT TO CHANGE THE SETTING OF THE HI-LIMIT. -
Page 13: Trouble Shooting Charts
Power Switch light and Red overmax temperature light on. c. All lights are off. 2. Timers (or lights) ON but fryer does not try to light. 3. Blower light on. Red burner light comes on and goes out after about 3 seconds. -
Page 14: 1-800-Keating
NOTE: To correctly and quickly diagnose the system, the chart below must be followed in sequential order. Problem Main power light does not come on. a.Fryer not plugged in. Blower light does not come on. Burner light does not come on. - Page 15 Page 26). b.Set pressure to serial plate. c. Replace spark module. a.Don't over-fill baskets. b.Fill fryer up to “Fill Level” line as oil will expand when heated. c. Adjust bulb position. See page 9 – Thermostat Bulb Positioning.
- Page 16 Problem Basket-lift motor runs, but basket does not move. Basket(s) rise prematurely. Spark module flashing. Probable Cause a. Actuator is faulty. a. Electronic timer is faulty. b. Basket lift relay is faulty. a. Steady OFF. b. Steady ON. c. 1 Flash. d.
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Page 17: Ordering Parts
All warning and operating plates on the Keating Incredible Frying Machine® should be in place at all times. If plates are damaged or lost, replace them immediately. INCREDIBLE FRYING MACHINE® GAS FRYER PARTS LIST - MODEL 2000 ITEM MODEL PART NO. -
Page 18: Ifm Gas Fryer Model 2000 Assembly I
INCREDIBLE FRYING MACHINE® GAS FRYER REAR DRAIN - MODEL 2000 (corresponds with parts list on page 15) Front View * Not shown See pages 20-22 for Control Panel Parts List. Oil Return Piping Assembly (Enlarged View) Burner & Electrode Assembly... -
Page 19: Ifm Gas Fryer Model 2006 Parts List
INCREDIBLE FRYING MACHINE® GAS FRYER PARTS LIST - MODEL 2006 ITEM MODEL PART NO. 14” 030862 18” & 20” 053726 057996 015393 Call 1-800-KEATING 006474 037549 054205 037543 054208 054512 054426 015331 024030 024988 14” 004553 18” & 20” 004554... -
Page 20: Ifm Gas Fryer Model 2006 Assembly Ii
INCREDIBLE FRYING MACHINE® GAS FRYER FRONT DRAIN - MODEL 2006 (corresponds with parts list on page 17) Side View Front View See pages 23-25 for Control Panel Parts List. -
Page 21: Ifm Gas Fryer Assembly Iii
INCREDIBLE FRYING MACHINE® (IFM) GAS FRYER ASSEMBLY FRONT DRAIN (FOR REFERENCE ONLY) INSULATION HIGH LIMIT THERMOSTAT BURNER ASSEMBLY (SEE PAGE 17) -
Page 22: Ifm Control Panel Parts List
IFM CONTROL PANEL PARTS LIST (CONCEALED THERMOSTAT - NO TIMERS) MODEL 2000 Back Panel (Front View) ITEM DESCRIPTION Power Switch with green Light Power Switch without Light Indicating Light Blue Indicating Light Amber Indicating Light Green Indicating Light Red High Limit Test Switch (Momentary) Spark Ignition Module Spark Ignition Cable (Not Shown) Relay DPDT 24VAC... - Page 23 IFM CONTROL PANEL PARTS LIST (WITH TIMERS) MODEL 2000 Back Panel (Front View) ITEM DESCRIPTION Power Switch with green Light Power Switch without Light Indicating Light Blue Indicating Light Amber Indicating Light Green Indicating Light Red High Limit Test Switch (Momentary) Spark Ignition Module Relay DPDT 24VAC Thermostat - 14”...
- Page 24 IFM CONTROL PANEL PARTS LIST MODEL 2006 CPU Back Panel (Top View) ITEM DESCRIPTION Indicating Light Red Rectangular 28V Switch Rocker On / Off DPST Computer Computer probe only (not shown) Indicating Light Blue Rectangular 28V Indicating Light Amber Rectangular 28V...
- Page 25 Switch Magnetic Safety N.C. Connector 2 Circuit Quick Plug Connector Contact Pin Male Spark Ingition Electrode Lead 24” Power Cord 9’ 120V *LOCATED ON REAR DRAIN UNITS ONLY TIMERS) MODEL 2006 Back Panel (Top View) PART NUMBER 056056 057863 057862...
- Page 26 IFM CONTROL PANEL PARTS LIST(FRONT DRAIN WITH TIMERS) MODEL 2006 - 14” SIZE Back Panel (Front View) ITEM DESCRIPTION Switch Toggle Sealed On-Off Indicating Light Clear Roundt 28V Indicating Light Blue Round 28V Indicating Light Amber Round 28V Indicating Light Green Round 28V...
- Page 27 IFM CONTROL PANEL PARTS LIST(FRONT DRAIN WITH TIMERS) MODEL 2007 - 18” & 20” SIZE Back Panel (Front View) ITEM DESCRIPTION Switch Rocker On / Off DPST Indicating Light Blue Rectangular 28V Indicating Light Amber Rectangular 28V Indicating Light Green Rectangular 28V Indicating Light Red Rectangular 28V Timer Digital 24/120V Thermostat...
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Page 28: Ifm Burner Assembly Parts List
ITEM DESCRIPTION BURNER REPLACEMENT KIT (BURNER WITH ITEMS 5 & 6) SPARK ELECTRODE REPLACEMENT KIT NATURAL GAS LP GAS OBSERVATION WINDOW ASSEMBLY LENS COVER BURNER OUTER PLATE & ELBOW ASSEMBLY (LEFT OR RIGHT SIDE) BURNER TO PLATE SEALING GASKET BURNER TO TUBE SEALING GASKET Critical Dimensions for proper spark ignitor gap (Ref. -
Page 29: Basket Lift Assembly Parts List
Basket Lift Power Supply Box NOTES 1. A minimum distance of is at full downward stroke. Item 11 should never be bottomed on item 12 when in this location. 2. Actuator shaft should travel 6 3. Distance are to be measured when actuator is powered. 4. -
Page 30: Section Viii Wiring Diagrams
NOTE: A separate wiring diagram has been included with this manual and should be saved for troubleshooting and maintaining the fryer. The wiring diagrams in this section cover standard fryers which may or may not match the diagram sent with the fryer. Non-standard fryers such as CPU models, etc., do not have wiring diagrams printed in this section. - Page 31 14 IFM 120V CONNECTION DIAGRAM - NO TIMERS, FRONT DRAIN - MODEL 2000 CONTROL PANEL INSERT CONTROL PANEL BACK...
- Page 32 IFM - 120V CONNECTION DIAGRAM - TIMERS, FRONT DRAIN WITH LIGHTED ROCKER SWITCH - MODEL 2000 CONTROL PANEL INSERT CONTROL PANEL BACK...
- Page 33 14 IFM - MODEL 2006 FRONT DRAIN WITHOUT LIGHTED ROCKER SWITCH...
- Page 34 14 IFM - MODEL 2006 WITH SAFE AND EASY ® FILTER...
- Page 35 14 IFM - MODEL 2006 CPU BASKET LIFT FRONT DRAIN...
- Page 36 18 & 20 IFM - MODEL 2006 FRONT DRAIN WITH LIGHTED ROCKER SWITCH...
- Page 37 18 & 20 IFM - MODEL 2007 FRONT DRAIN WITHOUT LIGHTED ROCKER SWITCH...
- Page 38 18 & 20 IFM - MODEL 2007 REAR DRAIN WITHOUT LIGHTED ROCKER SWITCH...
- Page 39 18 & 20 IFM - MODEL 2007 WITH SAFE AND EASY ® FILTER WITHOUT LIGHTED ROCKER SWITCH...
- Page 40 BOB EVANS IFM - 120V CONNECTION DIAGRAM - NO TIMERS, REAR DRAIN - MODEL 2006 WITH TOGGLE SWITCHES...
- Page 41 IFM 120V CONNECTION DIAGRAM - TIMERS, FRONT DRAIN - MODEL 2006 WITH TOGGLE SWITCHES...
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Page 43: Warranty
SERIAL NUMBER: ________________________________________ REMARKS: ______________________________________________ I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS. SIGNED: ____________________________________________________________________________________ DATE: __________________________ “Serving Those Who Serve The Very Best” SERVICE INFORMATION KEATING OF CHICAGO, INC. www.keatingofchicago.com KEATING LIMITED WARRANTY CARD FRYER TOP-SIDE COOKER FILTER SYSTEM...