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WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
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Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
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Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed as an OEM installation in a manufactured (mobile) home and must be
installed in accordance with the manufacturer's instructions and the manufactured home construction
and safety standard, Title 24 CFR, Part 3280.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installer:
After installation give this manual to the home-owner and
explain operation of this heater.
Copyright 2007, T.I.
$10.00
100-01175
DVS Insert EF II
Owner's Manual
Featuring the
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028-F-73-5
ANSI Z21.88
• Direct Vent Fireplace Insert
• Masonry or Factory Built (Metal)
Wood-Burning Fireplace
•
Residential or Mobile Home
Travis Industries, Inc.
4800 Harbour Pointe Blvd. SW
Mukilteo, WA 98275
4060111
Burner
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Related Manuals for Travis Industries DVS Insert EF II
Summary of Contents for Travis Industries DVS Insert EF II
- Page 1 DVS Insert EF II Owner's Manual Featuring the Burner Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-F-73-5 ANSI Z21.88 • Direct Vent Fireplace Insert • Masonry or Factory Built (Metal) Wood-Burning Fireplace • Residential or Mobile Home WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
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Page 2: Introduction
Or, mail your warranty card to: This serial number will be needed in case you Travis Industries House of Fire require service of any type. 4800 Harbour Pointe Blvd. SW Mukilteo, WA 98275 Save Your Bill of Sale. -
Page 3: Table Of Contents
LP Conversion Instructions.........37 Vent Configurations ........16 Firebacks ............40 Vent Connector Removal and Installation ...17 Index Surround Panel Installation .........19 Installation of the On/Off Switch and Rheostat ...20 Index ...............42 Installation Without Surround Panels ....20 Electrical Connection .........20 © Travis Industries 4060111 100-01175... -
Page 4: Safety Precautions
Immediately call a qualified vicinity of this heater. service technician to inspect the appliance and to replace any part of the control system that has been under water. © Travis Industries 4060111 100-01175... - Page 5 Instruct everyone in the house Travis Industries, Inc. grants how to shut gas off to the no warranty, implied or stated, appliance and at the gas main for the installation or shutoff valve.
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Page 6: Features And Specifications
10x13 Panels 19-1/2" 26-1/2" Weight: 115 Lbs. 40-3/8"* 8x10 Panels 44-3/8"* 10x13 Panels * Includes trim 15-1/8" NOTE: on older style panels the 3/8" standoffs 1-1/4"* are no longer required and may be bent back. © Travis Industries 4060111 100-01175... -
Page 7: Installation Warnings
Position the heater. Connect the gas line and gas vent to the appliance. Install the optional surround panels and trim. Attach the on/off switch. Follow the instructions under "Finalizing the Installation" on page 2 5. © Travis Industries 4060111 100-01175... -
Page 8: Top Convection Deflector
The DVS inserts 15-1/8" into the fireplace. See "Leveling Bolts" for details on leveling the heater. The gas line and shutoff valve should be installed prior to insert placement. © Travis Industries 4060111 100-01175... -
Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements
NOTE: To access the rear leveling bolts, remove the burner (see page 40). Use a 1/2” socket wrench (with extension) to adjust the leveling bolts. Rear Leveling Bolt Front Leveling Bolts © Travis Industries 4060111 100-01175... -
Page 10: Clearances
The maximum mantel depth is 12”. NOTE: The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. © Travis Industries 4060111 100-01175... -
Page 11: Face Sizing
NOTE: The connector can be left in the stock position, but this makes face installation difficult. Remove the face connector bracket Re-attach the face connector to the from the heater (on both sides). heater using the forward mounting holes. Face Connector Bracket © Travis Industries 4060111 100-01175... -
Page 12: Mounting The Bedford Face
Some Bedford Faces include old brackets that will not mount to the heater. For these faces, make sure to use the new DVS Insert EF II Face Upgrade Kit (either included with the face or available through your dealer - SKU 250- 00029). -
Page 13: Gas Line Requirements
The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4060111 100-01175... -
Page 14: Vent Requirements
• Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4060111 100-01175... -
Page 15: Vent Restrictor
6-5/8” to 3” & 3” Co- Linear Adapter (Simpson Duravent Part # 923GK) Inlet Exhaust Use hose-clamps to secure the vent. Alternative Method: use high-temperature silicone and secure with screws. © Travis Industries 4060111 100-01175... -
Page 16: Vent Location
Prevents odors from chimney entering room. Block-Off Plate (non-combustible materials) Inlet Factory Built (Metal) Wood- Masonry Fireplace Burning Fireplace NOTE: You may use either re-line configuration with a masonry or zero-clearance fireplace. © Travis Industries 4060111 100-01175... -
Page 17: Vent Connector Removal And Installation
4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. © Travis Industries 4060111 100-01175... - Page 18 Pull on the vent connector rod until the vent connector snaps into place. Slide the vent connector rod in to conceal it. © Travis Industries 4060111 100-01175...
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Page 19: Surround Panel Installation
Slot for on/off Top Trim switch and hole for rheostat "L" Bracket Right Side Trim Right Side Install the top panel so the Trim two tabs insert into the slots on the side panels. © Travis Industries 4060111 100-01175... -
Page 20: Installation Of The On/Off Switch And Rheostat
Route the power cord out of the access hole on the right side of the appliance. • Plug the power cord into a grounded 120 Volt outlet (do not remove the grounding pin). • The electrical connection may also be made using the optional Wiring Kit (SKU 97200315). © Travis Industries 4060111 100-01175... -
Page 21: Finalizing The Installation
Re-Attaching the Glass Frame: Hang the glass frame on the firebox. While holding in place, attach the upper latches (follow the instructions to the right in reverse). Lift the glass frame slightly and attach the lower latches. © Travis Industries 4060111 100-01175... - Page 22 Insert the spring pin into this bracket with the pins aligned horizontally. Push in slightly and twist 1/4 turn. With this pin vertical, the spring pin will remain in place. © Travis Industries 4060111 100-01175...
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Page 23: Log Set Installation
Install the rear log. The two pins install into holes on the log. Install the left log. This pin & bolt insert into holes in the bottom of the log. The right log installs the same way. When in place, the logs look like this. © Travis Industries 4060111 100-01175... - Page 24 When in place, the log set should look like the pictures above. Use a kibble to cover any exposed screws. You Place other kibbles around the burner may wish to flatten the kibble to provide better as needed (do not cover any burner coverage. holes). © Travis Industries 4060111 100-01175...
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Page 25: Steps For Finalizing The Installation
Flames should be blue at the If the flames are over 14" tall or sooty on If the flames are all blue and base, yellow-orange on the top. the ends, open the air shutter. short, close the air shutter. © Travis Industries 4060111 100-01175... - Page 26 Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your dealer for a remedy. 11. Give this manual to the home owner and fully explain the operation of this heater. © Travis Industries 4060111 100-01175...
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Page 27: Operation
Flame Adjust Knob This knob controls the flame height from low ("LO") to high ("HI"). The pointer above the knob points to the position this knob is in. © Travis Industries 4060111 100-01175... -
Page 28: Starting The Pilot Flame
With the pilot lit, proceed to step “f”. Replace the glass. Turn the gas control knob counter- clockwise to "ON". The pilot is now lit and the heater can be turned on and off. © Travis Industries 4060111 100-01175... -
Page 29: Starting The Heater For The First Time
Your heater has an adjustable flame to tailor the look and heat output to your specific needs. It is adjusted by turning the middle dial on the gas control valve. Index Mark Flame Height Adjustment Knob Turn counter-clockwise to adjust the flame higher, clockwise to lower. © Travis Industries 4060111 100-01175... -
Page 30: Adjusting The Blower Speed
This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 4060111 100-01175... -
Page 31: Maintenance
If the pilot or main burners do not burn correctly, contact your dealer for service. Monitor the blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. © Travis Industries 4060111 100-01175... -
Page 32: Troubleshooting Table
See "Adjusting the Flame Height" Short (Under 6") The logs or coals are placed incorrectly See "Log Set Installation" Thin Layer of Soot Improper air shutter adjustment Adjust Air Shutter - contact your dealer Covers the Glass © Travis Industries 4060111 100-01175... -
Page 33: How This Heater Works
The thermocouple generates a small durable glass available. It has been amount of electricity. If the pilot flame tested to be extremely resistant to goes out, the gas valve automatically breakage from temperature changes. shuts off all gas. © Travis Industries 4060111 100-01175... -
Page 34: Wiring Diagram
Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. -
Page 35: Safety Label
Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 4060111 100-01175... -
Page 36: Warranty Warranty
At that time, you may be asked to ship your appliance, freight charges prepaid, to TRAVIS INDUSTRIES, INC. TRAVIS INDUSTRIES, INC., at its option, will repair or replace, free of charge, your TRAVIS appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty. -
Page 37: Optional Equipment
Make sure the mixing tube NOTE: slides onto the orifice. Make sure the burner is fully seated. When in place, the pilot Mixing Tube flame must align directly above the burner holes. © Travis Industries 4060111 100-01175... - Page 38 Orifice Identification: LP (Propane) Orifice Use a hex wrench to unscrew the orifice. NG (Natural Gas) Orifice 5/32" Hex NOTE: when re-attaching, this pin lines up with the notch in the pilot hood. © Travis Industries 4060111 100-01175...
- Page 39 The pilot flame must contact the thermocouple and unscrewed gas will come out of this port). Clockwise thermopile (see the illustration below). Adjust the pilot up or lowers the flame while counter-clockwise raises it. down as necessary. Standard Screwdriver © Travis Industries 4060111 100-01175...
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Page 40: Firebacks
Remove this clip attached to the firebox ceiling (both sides). Hold the side firebacks at a slight angle and place them into position (both sides). Replace the clip to secure the side fireback (both sides). © Travis Industries 4060111 100-01175... -
Page 41: Lower Surround Panel
This holds the clips in place during installation. Attach the panel to the insert following the directions below. Attach the lower surround panel to the inset with the nuts (included with the panel). © Travis Industries 4060111 100-01175... -
Page 42: Index
Items Packed with the Face .........7 Window (Glass) Removal and Installation ....21 Safety Label ............35 Wiring Diagram ..........34 Location of Controls..........27 Yearly Service Procedure ........31 Log Set Installation ..........23 LP Conversion Instructions ........37 Maintaining Your Heater's Appearance....31 © Travis Industries 4060111 100-01175...