Hoist Fitness RPL-5102 Owner's Manual
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Hoist Fitness RPL-5102 Owner's Manual

Hoist Fitness RPL-5102 Owner's Manual

Plate loaded preacher curl
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RPL-5102
PLATE LOADED PREACHER CURL
**WARNING !**
TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE
EXERCISE FLOOR. FAILURE TO DO SO MAY RESULT IN SERIOUS
INJURY OR DEATH.
Note: Both Serial Number and Model Number are Required when Ordering Parts
Customer Service
RECORD SERIAL NUMBER HERE
(800) 548-5438
(858) 578-7676
Fax
CATALOG NUMBER
(858) 578-9558
0308 - 000

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Summary of Contents for Hoist Fitness RPL-5102

  • Page 1 RPL-5102 PLATE LOADED PREACHER CURL **WARNING !** TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE EXERCISE FLOOR. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH. Note: Both Serial Number and Model Number are Required when Ordering Parts...

  • Page 2: Table Of Contents

    OWNER'S MANUAL CONTENTS INSTRUCTIONS ..............FRAME ASSEMBLY .............. MACHINE ADJUSTMENT ............. PRE-ASSEMBLY..............DECAL PLACEMENT............. DECAL REFERENCE............. PART LIST................ABBREVIATIONS..............BOLT SIZING CHART............WASHER SIZING CHART............MAINTENANCE SCHEDULE..........GENERAL MAINTENANCE INFORMATION......WEIGHT TRAINING TIPS............EXERCISE LOG..............LIMITED WARRANTY............RPL-5102 ASSEMBLY PAGE 01...

  • Page 3: Instructions

    Be sure to have your serial number and this manual when calling. When all parts have been accounted for, continue on. TOOLS REQUIRED Ratchet Wrench 1/2", 9/16" and 3/4" Sockets Adjustable Wrench Rubber Mallet Tape Measure Level Hex Key Wrench Set Two People PAGE 02 RPL-5102 ASSEMBLY...
  • Page 4 OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** RPL-5102 ASSEMBLY PAGE 03...

  • Page 5: Frame Assembly

    OWNER'S MANUAL FRAME ASSEMBLY PAGE 04 RPL-5102 ASSEMBLY...
  • Page 6 NOTE: - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. CABLING PROFILE VIEW NOTE: BE SURE THE CABLE (20) RUNS BETWEEN THE PULLEYS (29, 30) AND THE GUARD RODS AS SHOWN. GUARD RODS BOTTOM SECTION VIEW RPL-5102 ASSEMBLY PAGE 05...
  • Page 7 - HAND TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. - INSTALL CABLE AND PULLEYS AT THE SAME TIME. GUARD RODS NOTE: BE SURE TO POSITION THE CABLE (20) BETWEEN THE GUARD RODS AS SHOWN. 133 1/4" 3385 PAGE 06 RPL-5102 ASSEMBLY...
  • Page 8 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. - INSTALL CABLE AND PULLEYS AT THE SAME TIME. BE SURE TO POSITION CABLE (20) BETWEEN PULLEY (29) AS SHOWN. RPL-5102 ASSEMBLY PAGE 07...
  • Page 9 - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. - INSTALL CABLE AND PULLEYS AT THE SAME TIME. GUARD RODS BE SURE TO POSITION CABLE (20) BETWEEN THE PULLEY (30) AND THE GUARD RODS AS SHOWN. PAGE 08 RPL-5102 ASSEMBLY...
  • Page 10 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5102 ASSEMBLY PAGE 09...
  • Page 11 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 10 RPL-5102 ASSEMBLY...
  • Page 12 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5102 ASSEMBLY PAGE 11...
  • Page 13 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 12 RPL-5102 ASSEMBLY...
  • Page 14 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5102 ASSEMBLY PAGE 13...
  • Page 15 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 14 RPL-5102 ASSEMBLY...
  • Page 16 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5102 ASSEMBLY PAGE 15...
  • Page 17 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. PAGE 16 RPL-5102 ASSEMBLY...
  • Page 18 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5102 ASSEMBLY PAGE 17...
  • Page 19 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 18 RPL-5102 ASSEMBLY...
  • Page 20 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5102 ASSEMBLY PAGE 19...
  • Page 21 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. PAGE 20 RPL-5102 ASSEMBLY...
  • Page 22 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5102 ASSEMBLY PAGE 21...
  • Page 23 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. CABLING PROFILE VIEW NOTE: BE SURE THE CABLE (20) IS INSERTED THRU (15 & 19) AS SHOWN. PAGE 22 RPL-5102 ASSEMBLY...
  • Page 24 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE (49) INTO (15 & 19). - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. NOTE: BE SURE THE CABLE (20) IS INSERTED THRU (15 & 19) AS SHOWN. RPL-5102 ASSEMBLY PAGE 23...
  • Page 25 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 24 RPL-5102 ASSEMBLY...
  • Page 26 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5102 ASSEMBLY PAGE 25...
  • Page 27 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 26 RPL-5102 ASSEMBLY...
  • Page 28 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. - REPEAT ASSEMBLY FOR OPPOSITE SIDE. RPL-5102 ASSEMBLY PAGE 27...
  • Page 29 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 28 RPL-5102 ASSEMBLY...
  • Page 30 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. BE SURE THE ORIENTATION OF PULL PIN (6) IS AS SHOWN. FRONT VIEW RPL-5102 ASSEMBLY PAGE 29...
  • Page 31 - WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTENED HARDWARE. *IMPORTANT* NOW THAT THE RPL-5102 IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. IF NOT, IT WILL BE NECESSARY TO LOOSEN SOME FRAME HARDWARE TO RE-ALIGN THE FRAME AND RETIGHTEN BOLTS.

  • Page 32: Machine Adjustment

    TO ADJUST TENSION OF CABLE (20). - ONCE DESIRED TENSION IS REACHED, WRENCH TIGHTEN NUTS (77 & 78). - WRENCH TIGHTEN ALL PREVIOUSLY HAND TIGHTENED HARDWARE. BE SURE BUMPER (43) STAYS IN CONTACT WITH FRAME (11). RPL-5102 ASSEMBLY PAGE 31...

  • Page 33: Pre-Assembly

    OWNER'S MANUAL PRE-ASSEMBLY DETAIL VIEW FOR (15 & 19) PAGE 32 RPL-5102 ASSEMBLY...

  • Page 34: Decal Placement

    OWNER'S MANUAL DECAL PLACEMENT NOTE: - ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RPL-5102 ASSEMBLY PAGE 33...

  • Page 35: Decal Reference

    OWNER'S MANUAL DECAL REFERENCE 021-0003341 021-0003405 021-0003113 SERIAL # DECAL 021-0003320 021-0003135 021-0003008 PAGE 34 RPL-5102 ASSEMBLY...
  • Page 36 OWNER'S MANUAL DECAL REFERENCE CONTINUED 021-0003334 021-0018022 021-0003230 021-0004032 RPL-5102 ASSEMBLY PAGE 35...
  • Page 37 OWNER'S MANUAL DECAL REFERENCE CONTINUED 021-0003691 021-0003725 PAGE 36 RPL-5102 ASSEMBLY...

  • Page 38: Part List

    019-0001001 PLUG BUMPER 026-01F0251 BRACKET PLATE: 2 HOLES 7.00" X 2.75" 026-01F0307 FLANGE: 2 HOLES 6.25" X 2.50" 026-01M0199 QUICK RELEASE CABLE LOCK Ø 1/4" 026-01M0660 SHAFT Ø1.00" O.D. X Ø .52" I.D. X 4.69" LG. RPL-5102 ASSEMBLY PAGE 37...
  • Page 39 011-0401002 3/8"-16UNC X 1.25" BHCS (SS) 011-0101034 3/8"-16UNC X 1.25" BHCS (WZ) 011-0407058 3/8"-16UNC X 2.00" HHB (WZ) 011-0107026 3/8"-16UNC X 2.25" HHB (WZ) 011-0101016 3/8"-16UNC X 2.75" BHCS (WZ) 011-0407042 1/2"-13UNC X 1.00" HHB (WZ) RPL-5102 ASSEMBLY PAGE 38...
  • Page 40 DECAL PINCH POINT 1.07" X 2.13" (HORIZONTAL) 021-0003405 DECAL ROX 021-0003725 DECAL Ø 1.44" RED PIVOT POINT 021-0004032 DECAL ADJUST 1-7 VERTICAL TXT. 021-0018022 DECAL HOISTFITNESS.COM LOGO 021-0003691 RPL-5102 PREACHER CURL PLACARD SERIAL # DECAL DECAL HOIST SERIAL # 1.63" X 2.63" PAGE 39 RPL-5102 ASSEMBLY...

  • Page 41: Abbreviations

    BZ = Black Zinc WZ = White Zinc HHB = Hex Head Bolt FHCS = Flat Head Cap Screw BHCS = Button Head Cap Screw SHCS = Socket Head Cap Screw SHSS = Socket Head Shoulder Screw RPL-5102 ASSEMBLY PAGE 40...

  • Page 42: Bolt Sizing Chart

    3 1/2" 4 1/2" 5 1/2" 1" 2" 3" 4" 5" 0" 1 3/4" 2 3/4" 3 3/4" 1/2" SHSS 1 1/4" 2 1/4" 3 1/4" 1 1/2" 2 1/2" 3 1/2" 1" 2" 3" 4" 0" PAGE 41 RPL-5102 ASSEMBLY...
  • Page 43 2 3/4" 2 1/4" 1 1/4" 1 1/2" 2 1/2" 1" 2" 3" 0" 3/8" BHCS 3/8" SHCS 3/4" 3/4" 1" 0" 0" 1/4" HHB 1/2" FHCS 3/4" 3/4" 1 1/4" 1 1/2" 1" 0" 1" 0" PAGE 42 RPL-5102 ASSEMBLY...

  • Page 44: Washer Sizing Chart

    CURVED WASHER LOCK WASHER LOCK WASHER LOCK WASHER SPACER 026-01M0238 016-0009003 013-0003002 2" ALUMINUM 1" SHIM WASHER 3/8" FENDER WASHER FLATHEAD CAP 013-0003004 026-01PL151 1 1/16" PLASTIC 1 1/16" FENDER WASHER FENDER WASHER 014-0018002 1" LONG SPACER PAGE 43 RPL-5102 ASSEMBLY...
  • Page 45 026-01M0762 026-01M0768 .44" LONG HEAVY 1 1/4" LONG HEAVY 1 1/2" LONG HEAVY FLANGED SPACER FLANGED SPACER FLANGED SPACER 026-01M0239 026-01M0240 1 5/8" ALUMINUM 1 3/8" ALUMINUM FLATHEAD CAP FLATHEAD CAP 026-01M0600 .625" LONG FLANGED SPACER PAGE 44 RPL-5102 ASSEMBLY...

  • Page 46: Maintenance Schedule

    Repack with Grease; 6 MONTHS YEARLY Linear Bearings Replace; Cables, Belts and Connecting Parts YEARLY 3 YEARS Your equipment comes with a commercial maintenance decal. For personal, in home use, please follow the home maintenance schedule listed above. PAGE 45 RPL-5102 ASSEMBLY...

  • Page 47: General Maintenance Information

    OWNER'S MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins: *Check all pieces for signs of visible wear or damage. *Check springs in snap hooks and pull-pins for proper tension and alignment. *If the spring sticks or has lost its rigidity, replace it immediately.

  • Page 48: Weight Training Tips

    To be successful in your exercise program, it is important to develop an understanding of the basic principles of strength training. Now that you have your RPL-5102 HOIST® Fitness System, it is only natural that you want to get started immediately. First, determine a set of realistic goals and objectives for yourself.

  • Page 49: Exercise Log

    OWNER'S MANUAL RPL-5102 ASSEMBLY PAGE 48...

  • Page 50: Limited Warranty

    Hoist Fitness Systems warrants this product to the original purchaser to be free from defects in workmanship and/or materials under normal use or service. If at any time a component part is defective, Hoist Fitness Systems shall repair or replace it (at Hoist Fitness Systems option) within a reasonable period of time. This warranty does not cover costs of removal.

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