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TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE
EXERCISE FLOOR USING MINIMUM 4 - 1/2" LONG BOLTS. FAILURE TO
DO SO MAY RESULT IN SERIOUS INJURY OR DEATH.
Note: Both Serial Number and Model Number are Required when Ordering Parts
Note: Both Serial Number and Model Number are Required when Ordering Parts
Note: Both Serial Number and Model Number are Required when Ordering Parts
Note: Both Serial Number and Model Number are Required when Ordering Parts
RECORD SERIAL NUMBER HERE
RECORD SERIAL NUMBER HERE
RECORD SERIAL NUMBER HERE
RECORD SERIAL NUMBER HERE
MACHINE CODE
MACHINE CODE
MACHINE CODE
MACHINE CODE
A02
A02
A02
A02
RS-2403
LEG PRESS
**WARNING!**
Customer Service
Customer Service
Customer Service
Customer Service
(800) 548-5438
(800) 548-5438
(800) 548-5438
(800) 548-5438
(858) 578-7676
(858) 578-7676
(858) 578-7676
(858) 578-7676
Fax
Fax
Fax
Fax
(858) 578-9558
(858) 578-9558
(858) 578-9558
(858) 578-9558
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Table of Contents
Related Manuals for Hoist Fitness RS-2403
Summary of Contents for Hoist Fitness RS-2403
- Page 1 RS-2403 LEG PRESS **WARNING!** TO PREVENT POSSIBLE TIPPING, BOLT THIS UNIT TO THE EXERCISE FLOOR USING MINIMUM 4 - 1/2" LONG BOLTS. FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR DEATH. Note: Both Serial Number and Model Number are Required when Ordering Parts...
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Page 2: Table Of Contents
OWNER'S MANUAL OWNER'S MANUAL CONTENTS INSTRUCTIONS ..............FRAME ASSEMBLY .............. PRE-ASSEMBLY..............DECAL PLACEMENT............. DECAL REFERENCE............. PART LIST................ABBREVIATIONS..............BOLT SIZING CHART............WASHER SIZING CHART............MAINTENANCE SCHEDULE..........GENERAL MAINTENANCE INFORMATION......WEIGHT TRAINING TIPS............EXERCISE LOG..............LIMITED WARRANTY............PAGE 01 RS-2403 ASSEMBLY... -
Page 3: Instructions
Be sure to have your serial number and this manual when calling. When all parts have been accounted for, continue on. TOOLS REQUIRED Ratchet Wrench 1/2", 9/16" and 3/4" Sockets Adjustable Wrench Rubber Mallet Tape Measure Level SAE Hex Key Wrench Set Two People RS-2403 ASSEMBLY PAGE 02... - Page 4 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** PAGE 03 RS-2403 ASSEMBLY...
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Page 5: Frame Assembly
OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY RS-2403 ASSEMBLY PAGE 04... - Page 6 ** DELRIN SPACERS INCLUDED WITH TOP WEIGHT ASSEMBLY ** IF YOU PURCHASED AN OPTIONAL ADD ON WEIGHT SYSTEM, ENSURE THE USE OF RS-CAGE-NG-OPT2 NOTE: RETURN TO RS-CAGE-NG MANUAL TO FINISH WEIGHT CAGE ASSEMBLY 185 5/8" 4715 PAGE 05 RS-2403 ASSEMBLY...
- Page 7 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY NOTE: - HAND TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RS-2403 ASSEMBLY PAGE 06...
- Page 8 - HAND TIGHTEN HARDWARE. REPEAT PROCEDURE FOR - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. ALL OTHER INSTANCES (111). ALIGN TO ENSURE TAB IS SECURE IN NOTCH. ALIGN SHAFT (10) WITH ROTATION LOCK (111) AS SHOWN. PAGE 07 RS-2403 ASSEMBLY...
- Page 9 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY NOTE: - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. CABLE PROFILE VIEW FROM WEIGHT STACK RS-2403 ASSEMBLY PAGE 08...
- Page 10 - WRENCH TIGHTEN HARDWARE. - INSTALL CABLE AND PULLEYS AT THE SAME TIME. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. STEP 1 STEP 2 NOTE: BE SURE CABLE RUNS BETWEEN PULLEY AND GUARD BOLT AS SHOWN. PAGE 09 RS-2403 ASSEMBLY...
- Page 11 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE (83) & (84). - HAND TIGHTEN ALL OTHER HARDWARE. - INSTALL CABLE AND PULLEYS AT THE SAME TIME. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RS-2403 ASSEMBLY PAGE 10...
- Page 12 LOOSEN JAM NUT AND THREAD BOLT IN/OUT TO GIVE THE CABLE PROPER TENSION. RE-TIGHTEN JAM NUT. WARNING - CABLE BOLT MUST BE THREADED A MINIMUM OF 3/8" WITH JAM NUT TIGHTENED SECURELY TO ENSURE PROPER CONNECTION. PAGE 11 RS-2403 ASSEMBLY...
- Page 13 STEP 2 - INSTALL ADJUSTER LEVER (17) INTO (18) THEN WRENCH TIGHTEN (92) JUST ENOUGH FOR (17) TO PIVOT FREELY. STEP 3 - WRENCH TIGHTEN PULL PIN CAP (42) INTO (18) AS SHOWN. STEP 2 & 3 RS-2403 ASSEMBLY PAGE 12...
- Page 14 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE (76). - HAND TIGHTEN ALL OTHER HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 13 RS-2403 ASSEMBLY...
- Page 15 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. RS-2403 ASSEMBLY PAGE 14...
- Page 16 OWNER'S MANUAL FRAME ASSEMBLY NOTE: - WRENCH TIGHTEN HARDWARE. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. PAGE 15 RS-2403 ASSEMBLY...
- Page 17 FOR FINAL ASSEMBLY. REMOVED FOR CLARITY. *IMPORTANT* NOW THAT THE RS-2403 IS COMPLETELY ASSEMBLED TAKE TIME TO ASSURE THAT YOUR UNIT IS ASSEMBLED SQUARE AND PERPENDICULAR. USE A LEVEL TO CHECK THAT THE GUIDE RODS ARE PERPENDICULAR IN BOTH DIRECTIONS.
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Page 18: Pre-Assembly
OWNER'S MANUAL PRE-ASSEMBLY PAGE 17 RS-2403 ASSEMBLY... -
Page 19: Decal Placement
OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL DECAL PLACEMENT NOTE: - ALL DECALS ARE CENTERED UNLESS OTHERWISE STATED. - SOME PARTS MAY HAVE BEEN REMOVED FOR CLARITY. RS-2403 ASSEMBLY PAGE 18... -
Page 20: Decal Reference
OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL DECAL REFERENCE 021-0013336 021-0003936 021-0003543 SERIAL # DECAL 021-0018022 021-0003551 PAGE 19 RS-2403 ASSEMBLY... - Page 21 OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL ***THIS PAGE WAS INTENTIONALLY LEFT BLANK*** PAGE 20 RS-2403 ASSEMBLY...
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Page 22: Part List
BUSHING: OILITE FLANGED Ø.75" O.D X Ø.50" I.D X .38" LG. 016-0001003 END CAP 1.50" X 2.50" (BLACK) 018-0001003 CABLE PULLEY: Ø4.50" 019-0001001 PLUG BUMPER 020-0011009 SPRING 026-01X5630 CHAIN LINK REPLACEMENT 026-01G0213 GUIDE ROD 27.09" LG. 026-01M0128-1 PULL PIN CAP PAGE 21 RS-2403 ASSEMBLY... - Page 23 011-0116116 1/2"-13UNC X 3.25" LOW HEAD SHCS (Ni) 011-0116107 1/2"-13UNC X 1.00" LOW HEAD SHCS (Ni) 012-0504006 5/16"-18UNC THIN NYLOCK NUT (Ni) 012-0504005 3/8"-16 UNC THIN NYLOCK NUT (Ni) 012-0504002 1/2"-13 UNC THIN NYLOCK NUT (Ni) RS-2403 ASSEMBLY PAGE 22...
- Page 24 RS WEIGHT STACK DECAL #5 021-0003543 DECAL MOVING PARTS 1.20" X 2.38" (VERTICAL) 021-0003551 DECAL ADJUST 1-11 DECAL VERTICAL TXT. 021-0013336 PLACARD: RS-2403 LEG PRESS 021-0018022 HOIST EMBLEM + 2 SIDED TAPE SERIAL # DECAL DECAL HOIST SERIAL # 1.63" X 2.63" 018-0002017 PULLEY 6.00"...
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Page 25: Abbreviations
HHB = Hex Head Bolt FHCS = Flat Head Cap Screw BHCS = Button Head Cap Screw SHCS = Socket Head Cap Screw Low Head SHCS = Low Head Socket Head Cap Screw SHSS = Socket Head Shoulder Screw RS-2403 ASSEMBLY PAGE 24... -
Page 26: Bolt Sizing Chart
RECOMMENDED RECOMMENDED RECOMMENDED TORQUE RANGE: TORQUE RANGE: TORQUE RANGE: 47-65 ft-lbs 5-7 ft-lbs 19-26 ft-lbs 3/8" SHSS 5/16" SHSS 1/4" SHSS RECOMMENDED RECOMMENDED RECOMMENDED TORQUE RANGE: TORQUE RANGE: TORQUE RANGE: 17-22 ft-lbs 8-10 ft-lbs 3-4 ft-lbs PAGE 25 RS-2403 ASSEMBLY... -
Page 27: Washer Sizing Chart
CURVED WASHER LOCK WASHER LOCK WASHER LOCK WASHER SPACER 026-01M0238 016-0009003 013-0003002 2" ALUMINUM 1" SHIM WASHER 3/8" FENDER WASHER FLATHEAD CAP 013-0003004 026-01PL151 1 1/16" PLASTIC 1 1/16" FENDER WASHER FENDER WASHER 014-0018002 1" LONG SPACER RS-2403 ASSEMBLY PAGE 26... - Page 28 026-01M0762 026-01M0768 .44" LONG HEAVY 1 1/4" LONG HEAVY 1 1/2" LONG HEAVY FLANGED SPACER FLANGED SPACER FLANGED SPACER 026-01M0239 026-01M0240 1 5/8" ALUMINUM 1 3/8" ALUMINUM FLATHEAD CAP FLATHEAD CAP 026-01M0600 .625" LONG FLANGED SPACER PAGE 27 RS-2403 ASSEMBLY...
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Page 29: Maintenance Schedule
Your equipment comes with a commercial maintenance decal. For personal, in home use, please follow the home maintenance schedule listed above. Never use ammonia, acid-based, or petroleum-based solvents on any portion of the machine as it may damage the finish. RS-2403 ASSEMBLY PAGE 28... -
Page 30: General Maintenance Information
OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL HOIST FITNESS SYSTEMS GENERAL MAINTENANCE INFORMATION Links, Pull-Pins, Snap Hooks, Swivels, Weight Stack Pins: *Check all pieces for signs of visible wear or damage. *Check springs in snap hooks and pull-pins for proper tension and alignment. -
Page 31: Weight Training Tips
Now that you have your RS-2403, it is only natural that you want to get started immediately. First, determine a set of realistic goals and objectives for yourself. By deciding on an exercise plan that is right for you prior to starting, you will contribute significantly to your success. -
Page 32: Exercise Log
OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL OWNER'S MANUAL PAGE 31 RS-2403 ASSEMBLY... -
Page 33: Limited Warranty
Hoist Fitness Systems sole responsibility shall be to repair or replace the component within the terms stated above. Hoist Fitness Systems shall not be liable for any loss or damage of any kind including any incidental or consequential damages resulting, directly or indirectly from any warranty expressed or implied or any other failure of this product.
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